engine CHEVROLET EXPRESS PASSANGER 2007 1.G Owners Manual

Tire Inspection and Rotation
Tires should be rotated every 5,000 to 8,000 miles
(8 000 to 13 000 km).
Any time you notice unusual wear, rotate your
tires as soon as possible and check wheel
alignment. Also check for damaged tires or wheels.
SeeWhen It Is Time for New Tires on page 358
andWheel Replacement on page 362for
more information.
Make sure the spare tire is stored securely. Push,
pull, and then try to rotate or turn the tire. If it
moves, use the ratchet/wheel wrench to tighten the
cable. SeeChanging a Flat Tire on page 366.
If your vehicle has dual rear wheels, also see
Dual Tire Operation on page 355.
The purpose of regular rotation is to achieve more
uniform wear for all tires on the vehicle. The
first rotation is the most important. SeeScheduled
Maintenance (Gasoline Engine) on page 405.If your vehicle has single rear wheels, always use
the correct rotation patterns shown here when
rotating your vehicle’s tires. Do not include
the spare tire in the tire rotation, if the spare
tire/wheel assembly does not match your vehicle’s
road tires and wheels in size and type.
Single Rear Wheels
356

Changing a Flat Tire
If a tire goes flat, avoid further tire and wheel
damage by driving slowly to a level place.
Turn on your vehicle’s hazard warning flashers.
SeeHazard Warning Flashers on page 146
for more information.
{CAUTION:
Changing a tire can be dangerous. The
vehicle can slip off the jack and roll over
or fall on you or other people. You and
they could be badly injured or even killed.
Find a level place to change your tire.
To help prevent the vehicle from moving:
1. Set the parking brake rmly.
2. Put the shift lever in PARK (P).
CAUTION: (Continued)
CAUTION: (Continued)
3. Turn off the engine and do not restart
while the vehicle is raised.
4. Do not allow passengers to remain in
the vehicle.
To be even more certain the vehicle will
not move, you should put blocks at the
front and rear of the tire farthest away
from the one being changed. That would
be the tire, on the other side, at the
opposite end of the vehicle.
366

Vehicle Identication
Vehicle Identication Number (VIN)
This is the legal identifier for your vehicle.
It appears on a plate in the front corner of the
instrument panel, on the driver side. You can
see it if you look through the windshield from
outside your vehicle. The VIN also appears on
the Certification/Tire and Service Parts labels
and the certificates of title and registration.
Engine Identication
The eighth character in the VIN is the engine
code. This code helps you identify your vehicle’s
engine, specifications, and replacement parts.
Service Parts Identication Label
This label is on the front passenger door frame.
It is very helpful if you ever need to order
parts. The label has the following information:
•Vehicle Identification Number (VIN)
•Model designation
•Paint information
•Production options and special equipment
Do not remove this label from the vehicle.
392

Electrical System
Add-On Electrical Equipment
Notice:Do not add anything electrical to your
vehicle unless you check with your dealer
rst. Some electrical equipment can damage
your vehicle and the damage would not
be covered by your warranty. Some add-on
electrical equipment can keep other
components from working as they should.
Your vehicle has an air bag system. Before
attempting to add anything electrical to your
vehicle, seeServicing Your Airbag-Equipped
Vehicle on page 96.
Headlamp Wiring
The headlamp wiring is protected by fuses in the
engine compartment fuse block. An electrical
overload will cause the lamps to flicker on and off,
or in some cases to remain off. If this happens,
have your headlamp wiring checked right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by a
circuit breaker and a fuse. If the motor overheats
due to heavy snow, etc., the wiper will stop
until the motor cools. Although the circuit is
protected from electrical overload, overload due
to heavy snow, etc., may cause wiper linkage
damage. Always clear ice and heavy snow from
the windshield before using the windshield wipers.
If the overload is caused by some electrical
problem and not snow, etc., be sure to get it fixed.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected
from short circuits by a combination of fuses
and circuit breakers. This greatly reduces
the chance of fires caused by electrical problems.
Look at the silver-colored band inside the fuse.
If the band is broken or melted, replace the fuse.
Be sure you replace a bad fuse with a new
one of the identical size and rating.
393

Fuse Usage
21 Trailer Park Lamp
22 Front Park Lamp
32 Auxiliary 1
33 Auxiliary 2
Relays Usage
23 Window Retained Accessory Power
24 Auxiliary
25 Rear Window Defogger
26 Courtesy Lamp
27 Cargo Unlock
28 Driver Unlock
29 Park Lamp
30 Door Locks
31 Passenger Unlock
Circuit Breaker Usage
34 Power Window
Engine Compartment Fuse Block
The fuse block is located in the engine
compartment on the driver’s side of the vehicle.
Fuse Usage
1 Radio Battery
2Powertrain Control Module
Battery (Gas), FOH, Engine Control
Module, Transmission Control
Module Battery (Diesel)
3 Left Rear Turn Lamp
4 Right Rear Turn Lamp
395

Fuse Usage
5 Back-up Lamps Trailer Wiring
6 Ignition 0
7 Stoplamp
8 Rear Defogger/Heated Mirror
9Right Daytime Running
Lamp/Turn Signal
10Left Daytime Running
Lamp/Turn Signal
11 Truck Body Control Module 4
12 Fuel Pump
13 Trailer
14 Hazard Flashers
15 Horn
16 Truck Body Control Module 3
17 Trailer Stop/Turn Signal
18 Truck Body Control Module 2
19 Truck Body Control Module
20 Remote Function Actuator
21 Engine 2 (Gas), Spare (Diesel)
22 Ignition EFuse Usage
23 Engine 1
24Truck Body Control Module
Ignition 1
25 Spare (Gas), Fuel Heater (Diesel)
26 Inside Rearview Mirror
27 Crankcase
28Brake Transmission Shift
Interlock System
29 Auxiliary Power Outlets
30 Cigarette Lighter
31 Instrument Panel Cluster
32 Air Conditioning
33Spare (Gas), Engine Control
Module (Diesel)
34Canister Vent Solenoid (Gas),
Rear Fog Lamps (Diesel)
35 SPARE
36Brake Transmission Shift
Interlock, Vehicle Back-Up
37 Airbag
396

Fuse Usage
38Powertrain Control Module Ignition 1
(Gas), Engine Control Module,
Transmission Control Module,
Glow Plug Control Module Ignition 1
(Diesel)
39Oxygen Sensor B (Gas),
Spare (Diesel)
40Oxygen Sensor A (Gas),
Spare (Diesel)
41 Windshield Wipers
42 Right Headlamp - Low Beam
43 Left Headlamp - Low Beam
44 Left Headlamp - High Beam
45 Right Headlamp - High Beam
46Truck Body Controller- Accessory
(Gas), Truck Body Controller,
Transmission Control Module
Accessory (Diesel)
47 Front Windshield Wiper
48Anti-lock Brakes, Vehicle Stability
Enhancement System
49 Ignition A
50 TrailerFuse Usage
51 Climate Control Blower
52 Ignition B
63Spare (Gas), Engine Control
Module Actuator (Diesel)
64 Spare
Relays Usage
53 Windshield Wiper
54 Air Conditioning
55Spare (Gas), Rear Fog
Lamps (Diesel)
56 Headlamp - High Beam
57 Fuel Pump
58 Headlamp - Low Beam
59 Horn
SPARE (G),
ECM (D)Spare (Gas), Engine
Control Module (Diesel)
STRTR Starter
Circuit Breaker Usage
PWR SEAT Power Seat
397

ApplicationCapacities
English Metric
Engine Oil with Filter
4300 V6 4.5 qt 4.3 L
4800 V8, 5300 V8, 5300 V8 Flexible Fuel 6.0 qt 5.7 L
6000 V8 6.0 qt 5.7 L
Fuel Tank
Standard Tank (Passenger and Cargo) 31.0 gal 117.3 L
Standard Tank (Cab and Chassis) 33.0 gal 124.9 L
Optional Tank (Cab and Chassis)* 57.0 gal 215.7 L
* 159 inch (4 039 mm) wheelbase or 177 inch (4 496 mm) wheelbase only
Wheel Nut Torque 140 ft lb
190Y
All capacities are approximate. When adding, be sure to fill to the approximate level, as recommended in this
manual. Recheck fluid level after filling.
399

Engine Specications
Engine VIN Code Transmission Spark Plug Gap
VORTEC™ 4300 V6 X Automatic 0.060 inches (1.52 mm)
VORTEC™ 4800 V8 V Automatic 0.040 inches (1.01 mm)
VORTEC™ 5300 V8 T Automatic 0.040 inches (1.01 mm)
VORTEC™ 5300 V8
Flexible FuelZ Automatic 0.040 inches (1.01 mm)
VORTEC™ 6000 V8 U Automatic 0.040 inches (1.01 mm)
400

Maintenance Schedule................................ 402
Introduction............................................... 402
Maintenance Requirements........................ 402
Your Vehicle and the Environment............ 402
Using the Maintenance Schedule............... 403
Scheduled Maintenance
(Gasoline Engine).................................. 405
Additional Required Services
(Gasoline Engine).................................. 408
Maintenance Footnotes
(Gasoline Engine).................................. 409Owner Checks and Services..................... 411
At the First 100, 1,000 and 6,000 Miles
(160, 1 600 and 10 000 km).................. 411
At Each Fuel Fill....................................... 412
At Least Once a Month............................. 412
At Least Once a Year............................... 413
Recommended Fluids and Lubricants........ 415
Normal Maintenance
Replacement Parts................................. 417
Engine Drive Belt Routing......................... 418
Maintenance Record.................................. 419
Section 6 Maintenance Schedule
401