engine CHEVROLET EXPRESS PASSANGER 2007 1.G Owners Manual

{CAUTION:
Fans or other moving engine parts can
injure you badly. Keep your hands away
from moving parts once the engine is
running.
5. Check that the jumper cables do not have
loose or missing insulation. If they do, you
could get a shock. The vehicles could
be damaged too.
Before you connect the cables, here are some
basic things you should know. Positive (+)
will go to positive (+) or to a remote
positive (+) terminal if the vehicle has one.
Negative (−) will go to a heavy, unpainted
metal engine part or to a remote negative (−)
terminal if the vehicle has one.
Do not connect positive (+) to negative (−)
or you will get a short that would damage
the battery and maybe other parts too.
And do not connect the negative (−) cable
to the negative (−) terminal on the dead
battery because this can cause sparks.6. Connect the red positive (+) cable to the
positive (+) terminal of the dead battery.
Use a remote positive (+) terminal if
the vehicle has one.
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7. Do not let the other end touch metal.
Connect it to the positive (+) terminal of the
good battery. Use a remote positive (+)
terminal if the vehicle has one.
8. Now connect the black negative (−) cable to
the negative (−) terminal of the good battery.
Use a remote negative (−) terminal if the
vehicle has one.
Do not let the other end touch anything until the
next step. The other end of the negative (−)
cable does not go to the dead battery. It goes to
a heavy, unpainted metal engine part or to a
remote negative (−) terminal on the vehicle
with the dead battery.9. Connect the other end of the negative (−)
cable to the negative (−) terminal location
on the vehicle with the dead battery.
Your vehicle has a remote negative (−)
terminal for this purpose. It is marked GND.
10. Now start the vehicle with the good battery
and run the engine for a while.
11. Try to start the vehicle that had the dead
battery. If it will not start after a few tries,
it probably needs service.
Notice:If the jumper cables are connected or
removed in the wrong order, electrical shorting
may occur and damage the vehicle. The repairs
would not be covered by your warranty. Always
connect and remove the jumper cables in the
correct order, making sure that the cables do
not touch each other or other metal.
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A. Heavy, Unpainted Metal Engine Part or
Remote Negative (−) Terminal
B. Good Battery or Remote Positive (+) and
Remote Negative (−) Terminals
C. Dead Battery or Remote Positive (+) TerminalTo disconnect the jumper cables from both
vehicles, do the following:
1. Disconnect the black negative (−) cable from
the vehicle that had the dead battery.
2. Disconnect the black negative (−) cable from
the vehicle with the good battery.
3. Disconnect the red positive (+) cable from the
vehicle with the good battery.
4. Disconnect the red positive (+) cable from the
other vehicle.
5. Return the remote positive (+) terminal cover
to its original position.
Jumper Cable Removal
335

All-Wheel Drive
Lubricant checks in this section also apply to
these vehicles. However, there are two additional
systems that need lubrication.
Transfer Case
When to Check Lubricant
Refer to the Maintenance Schedule to determine
how often to check the lubricant. SeeScheduled
Maintenance (Gasoline Engine) on page 405.
How to Check Lubricant
To get an accurate reading, the vehicle should be
on a level surface.If the level is below the bottom of the filler plug
hole, you’ll need to add some lubricant. Add
enough lubricant to raise the level to the bottom of
the filler plug hole. Use care not to overtighten
the plug.
What to Use
Refer to the Maintenance Schedule to determine
what kind of lubricant to use. SeeRecommended
Fluids and Lubricants on page 415.
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Rear Axle
When to Check Lubricant
Refer to the Maintenance Schedule to determine
how often to check the lubricant. SeeScheduled
Maintenance (Gasoline Engine) on page 405.
How to Check Lubricant
To get an accurate reading, the vehicle should be
on a level surface.If you have the 1500 Series, the proper level
is from 5/8 inch (15 mm) to 1 5/8 inch (40 mm)
below the bottom of the filler plug hole. The
proper level for the 2500 and 3500 Series is
from 0 to 1/4 (6 mm) below the bottom of the
filler plug hole. Add only enough fluid to reach
the proper level.
What to Use
Refer to the Maintenance Schedule to determine
what kind of lubricant to use. SeeRecommended
Fluids and Lubricants on page 415.
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Front Axle
When to Check and Change Lubricant
Refer to the Maintenance Schedule to determine
how often to check the lubricant and when
to change it. SeeScheduled Maintenance
(Gasoline Engine) on page 405.
How to Check Lubricant
To get an accurate reading, the vehicle should
be on a level surface.
If the level is below the
bottom of the filler plug
hole, you may need
to add some lubricant.When the differential is cold, add enough lubricant
to raise the level to 3/8 inch (10 mm) below the
filler plug hole.
When the differential is at operating temperature
(warm), add enough lubricant to raise the level
to the bottom of the filler plug hole.
What to Use
Refer to the Maintenance Schedule to determine
what kind of lubricant to use. SeeRecommended
Fluids and Lubricants on page 415.
Noise Control System
Tampering with Noise Control
System Prohibited
The following information relates to compliance
with federal noise emission standards for vehicles
with a Gross Vehicle Weight Rating (GVWR) of
more than 10,000 lbs (4 536 kg). The Maintenance
Schedule provides information on maintaining
the noise control system to minimize degradation
of the noise emission control system during
the life of your vehicle. The noise control system
warranty is given in your warranty booklet.
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These standards apply only to vehicles sold in
the United States.
Federal law prohibits the following acts or the
causing thereof:
1. The removal or rendering inoperative by
any person, other than for purposes of
maintenance, repair or replacement, of any
device or element of design incorporated into
any new vehicle for the purpose of noise
control, prior to its sale or delivery to
the ultimate purchaser or while it is in use; or
2. The use of the vehicle after such device or
element of design has been removed or
rendered inoperative by any person.
Among those acts presumed to constitute
tampering are the acts listed below.
Insulation:
•
Removal of the noise shields or any
underhood insulation.
Engine:
•
Removal or rendering engine speed governor,
if the vehicle has one, inoperative so as to
allow engine speed to exceed manufacturer
specifications.
Fan and Drive:
•
Removal of fan clutch, if the vehicle has one,
or rendering clutch inoperative.
•Removal of the fan shroud, if the vehicle
has one.
Air Intake:
•
Removal of the air cleaner silencer.
•Modification of the air cleaner.
Exhaust:
•
Removal of the muffler and/or resonator.
•Removal of the exhaust pipes and exhaust
pipe clamps.
Fuel Operated Heater (FOH) — Diesel
Engine:
•
Removal of the muffler.
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6. Remove the bulb socket by squeezing the
tab on the side of the socket while turning
it counterclockwise.
7. Turn the bulb counterclockwise to remove it.
8. Install a new bulb.
9. Reverse the steps to reinstall the taillamp
assembly.
Replacement Bulbs
Exterior Lamp Bulb Number
Back-up, Rear Parking, Stoplamp,
and Turn Signal Lamp3157
Center High Mounted Stop
Lamp (CHMSL)912
Front Parking and Turn
Signal Lamp3157KX
Front Sidemarker Lamp 194
Headlamps
Composite High-Beam
Headlamp9005
Composite Low-Beam
Headlamp9006GS
Sealed Beam Headlamp H6054
For replacement bulbs not listed here, contact
your dealer/retailer.
Windshield Wiper Blade
Replacement
Windshield wiper blades should be inspected for
wear and cracking. SeeScheduled Maintenance
(Gasoline Engine) on page 405for more
information on wiper blade inspection.
344

Tire Size
The following examples show the different parts of
a tire size.
(A) Passenger (P-Metric) Tire:The United States
version of a metric tire sizing system. The letter P
as the first character in the tire size means a
passenger vehicle tire engineered to standards set
by the U.S. Tire and Rim Association.(A) Light Truck (LT-Metric) Tire:The
United States version of a metric tire sizing system.
The letters LT as the first two characters in the
tire size means a light truck tire engineered to
standards set by the U.S. Tire and Rim Association.
(B) Tire Width:The three-digit number indicates
the tire section width in millimeters from sidewall
to sidewall.
(C) Aspect Ratio:A two-digit number that
indicates the tire height-to-width measurements.
For example, if the tire size aspect ratio is 75, as
shown in item C of the light truck (LT-Metric) tire
illustration, it would mean that the tire’s sidewall is
75 percent as high as it is wide.
(D) Construction Code:A letter code is used to
indicate the type of ply construction in the tire. The
letter R means radial ply construction; the letter D
means diagonal or bias ply construction; and the
letter B means belted-bias ply construction.
(E) Rim Diameter:Diameter of the wheel
in inches.
(F) Service Description:The service description
indicates the load range and speed rating of a
tire. The load index can range from 1 to 279.
Speed ratings range from A to Z.
Passenger (P-Metric) Tire
Light Truck (LT-Metric) Tire
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Radial tires may look properly inflated even when
they’re underinflated. Check the tire’s inflation
pressure when the tires are cold. Cold means your
vehicle has been sitting for at least three hours
or driven no more than 1 mile (1.6 km).
Remove the valve cap from the tire valve stem.
Press the tire gage firmly onto the valve to
get a pressure measurement. If the cold tire
inflation pressure matches the recommended
pressure on the tire and loading information label,
no further adjustment is necessary. If the
pressure is low, add air until you reach the
recommended amount.
If you overfill the tire, release air by pushing on
the metal stem in the center of the tire valve.
Recheck the tire pressure with the tire gage.
Be sure to put the valve caps back on the valve
stems. They help prevent leaks by keeping out
dirt and moisture.
Dual Tire Operation
When the vehicle is new, or whenever a wheel,
wheel bolt or wheel nut is replaced, check
the wheel nut torque after 100, 1,000 and
6,000 miles (160, 1 600 and 10 000 km) of driving.For proper wheel nut tightening information, see
“Removing the Flat Tire and Installing the Spare
Tire” later in this section, underChanging a Flat
Tire on page 366. Also see “Wheel Nut Torque”
underCapacities and Specications on page 398.
The outer tire on a dual wheel setup generally
wears faster than the inner tire. Your tires will wear
more evenly and last longer if you rotate the
tires periodically. SeeTire Inspection and Rotation
on page 356. Also seeScheduled Maintenance
(Gasoline Engine) on page 405.
{CAUTION:
If you operate your vehicle with a tire
that is badly underinated, the tire can
overheat. An overheated tire can lose
air suddenly or catch re. You or
others could be injured. Be sure all tires
(including the spare) are properly inated.
SeeTires on page 346andInation - Tire
Pressure on page 354for more information on
proper tire inflation.
355