engine CHEVROLET HHR 2011 1.G Repair Manual

Black plate (32,1)Chevrolet HHR Owner Manual - 2011
Pulling a Trailer
Here are some important points:
.There are many different laws, including speed
limit restrictions, having to do with trailering. Make
sure the rig will be legal, not only where you live
but also where you will be driving. A good source
for this information can be state or provincial
police.
.Do not tow a trailer at all during the first 500 miles
(800 km) the new vehicle is driven. The engine,
transmission or other parts could be damaged.
.Then, during the first 500 miles (800 km) that a
trailer is towed, do not drive over 50 mph (80 km/h)
and do not make starts at full throttle. This helps
the engine and other parts of the vehicle wear in at
the heavier loads.
.Obey speed limit restrictions when towing a trailer.
Do not drive faster than the maximum posted
speed for trailers, or no more than 55 mph
(90 km/h), to save wear on the vehicle's parts.
.Do not tow when the outside air temperature is
above 100°F (38°C).
.Do not tow more than 1,000 miles (1 600 km)
per year.Three important considerations have to do with weight:
.The weight of the trailer
.The weight of the trailer tongue
.The total weight on the vehicle's tires
Weight of the Trailer
How heavy can a trailer safely be?
It should never weigh more than 1,000 lbs (450 kg).
But even that can be too heavy.
It depends on how the rig is used. For example, speed,
altitude, road grades, outside temperature and how
much the vehicle is used to pull a trailer are all
important. It can depend on any special equipment on
the vehicle, and the amount of tongue weight the
vehicle can carry. See
“Weight of the Trailer Tongue”
later in this section for more information.
Maximum trailer weight is calculated assuming only the
driver is in the tow vehicle and it has all the required
trailering equipment. The weight of additional optional
equipment, passengers and cargo in the tow vehicle
must be subtracted from the maximum trailer weight.
Ask your dealer for our trailering information or advice.
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Black plate (34,1)Chevrolet HHR Owner Manual - 2011
Total Weight on the Vehicle's Tires
Be sure the vehicle's tires are inflated to the upper limit
for cold tires. These numbers can be found on the
Tire-Loading Information label. SeeLoading the Vehicle
on page 5‑22. Make sure not to go over the GVW limit
for the vehicle, or the GAWR, including the weight of the
trailer tongue.
Hitches
It is important to have the correct hitch equipment.
Crosswinds, large trucks going by and rough roads are
a few reasons why the right hitch is needed.
.The rear bumper on the vehicle is not intended for
hitches. Do not attach rental hitches or other
bumper-type hitches to it. Use only a
frame-mounted hitch that does not attach to the
bumper.
.Will there be any holes in the body of the vehicle
after installing a trailer hitch? If there are, then be
sure to seal the holes later when the hitch is
removed. If the holes are not sealed, deadly
carbon monoxide (CO) from exhaust can get into
the vehicle. See Engine Exhaust
on page 3‑34.
Dirt and water can also enter the vehicle.
Safety Chains
Always attach chains between the vehicle and the
trailer. Cross the safety chains under the tongue of the
trailer to help prevent the tongue from contacting the
road if it becomes separated from the hitch. Always
leave just enough slack so the rig can turn. Never allow
safety chains to drag on the ground.
Trailer Brakes
A loaded trailer that weighs more than 1,500 lbs
(680 kg) needs to have its own brake system that is
adequate for the weight of the trailer. Be sure to read
and follow the instructions for the trailer brakes so they
are installed, adjusted and maintained properly.
Driving with a Trailer
Towing a trailer requires a certain amount of
experience. Get to know the rig before setting out for
the open road. Get acquainted with the feel of handling
and braking with the added weight of the trailer. And
always keep in mind that the vehicle you are driving is
now longer and not as responsive as the vehicle is by
itself.
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Black plate (36,1)Chevrolet HHR Owner Manual - 2011
Driving on Grades
Notice:Do not tow on steep continuous grades
exceeding 9.6 km (6 miles). Extended, higher than
normal engine and transmission temperatures may
result and damage the vehicle. Frequent stops are
very important to allow the engine and transmission
to cool.
When towing under severe conditions such as hot
ambient temperatures or steep grades, the vehicle may
experience more transmission shifting. A COOLING
MODE ON message may also appear in the DIC. This
alerts the driver that the shifting mode is in progress
and is aiding engine cooling. See DIC Warnings and
Messages
on page 4‑40DIC Warnings and Messages
for more information.
Reduce speed and shift to a lower gear beforestarting
down a long or steep downgrade. If the transmission is
not shifted down, the brakes might have to be used so
much that they would get hot and no longer work well.
Pay attention to the engine coolant gauge. If the
indicator is in the red area, turn off the air conditioning
to reduce engine load. See Engine Overheating
on
page 6‑28.
Parking on Hills
{WARNING:
Parking the vehicle on a hill with the trailer
attached can be dangerous. If something goes
wrong, the rig could start to move. People can be
injured, and both the vehicle and the trailer can be
damaged. When possible, always park the rig on
a flat surface.
If parking the rig on a hill: 1. Press the brake pedal, but do not shift into P (Park) yet. Turn the wheels into the curb if facing downhill
or into traffic if facing uphill.
2. Have someone place chocks under the trailer wheels.
3. When the wheel chocks are in place, release the brake pedal until the chocks absorb the load.
4. Reapply the brake pedal. Then apply the parking brake and shift into P (Park).
5. Release the brake pedal.
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Black plate (37,1)Chevrolet HHR Owner Manual - 2011
Leaving After Parking on a Hill
1. Apply and hold the brake pedal while you:
.start the engine,
.shift into a gear, and
.release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the chocks.
Maintenance When Trailer Towing
The vehicle needs service more often when pulling a
trailer. See this manual's Maintenance Schedule or
Index for more information. Things that are especially
important in trailer operation are automatic transmission
fluid, engine oil, axle lubricant, belts, cooling system
and brake system. It is a good idea to inspect these
before and during the trip.
Check periodically to see that all hitch nuts and bolts
are tight.
Engine Cooling When Trailer Towing
The cooling system may temporarily overheat during
severe operating conditions. See Engine Overheating
on page 6‑28.
Towing a Trailer (Manual
Transmission)
Do not tow a trailer if the vehicle is equipped with a
manual transmission.
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Black plate (1,1)Chevrolet HHR Owner Manual - 2011
Section 6 Service and Appearance Care
Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3
Accessories and Modifications . . . . . . . . . . . . . . . . . . 6-3
California Proposition 65 Warning . . . . . . . . . . . . . . . 6-4
California Perchlorate Materials Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-4
Doing Your Own Service Work . . . . . . . . . . . . . . . . . . 6-4
Adding Equipment to the Outside of the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-5
Gasoline Octane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Gasoline Specifications . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
California Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-6
Additives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7
Fuel E85 (85% Ethanol) . . . . . . . . . . . . . . . . . . . . . . . . . 6-8
Fuels in Foreign Countries . . . . . . . . . . . . . . . . . . . . . . 6-9
Filling the Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-9
Filling a Portable Fuel Container . . . . . . . . . . . . . . . 6-12
Checking Things Under the Hood . . . . . . . . . . . . . . .6-12
Hood Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-13
Engine Compartment Overview . . . . . . . . . . . . . . . . 6-14
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
Engine Oil Life System . . . . . . . . . . . . . . . . . . . . . . . . 6-19
Engine Air Cleaner/Filter . . . . . . . . . . . . . . . . . . . . . . . 6-20
Automatic Transmission Fluid . . . . . . . . . . . . . . . . . . 6-21
Manual Transmission Fluid . . . . . . . . . . . . . . . . . . . . 6-22
Hydraulic Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22 Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-22
Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-24
Engine Overheating . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28
Windshield Washer Fluid . . . . . . . . . . . . . . . . . . . . . . 6-30
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-30
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-33
Jump Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34
Headlamp Aiming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-38
Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41
Halogen Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41
Headlamps, Front Turn Signal, and Parking Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-41
Center High-Mounted Stoplamp (CHMSL) . . . . . 6-43
Taillamps, Turn Signal, Stoplamps and Back-up Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-44
License Plate Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-45
Replacement Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-45
Windshield Wiper Blade Replacement . . . . . . . . . . .6-46
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-47
Tire Sidewall Labeling . . . . . . . . . . . . . . . . . . . . . . . . . 6-48
Tire Terminology and Definitions . . . . . . . . . . . . . . . 6-51
Inflation - Tire Pressure . . . . . . . . . . . . . . . . . . . . . . . . 6-54
Tire Pressure Monitor System . . . . . . . . . . . . . . . . . 6-55
Tire Pressure Monitor Operation . . . . . . . . . . . . . . . 6-57
Tire Inspection and Rotation . . . . . . . . . . . . . . . . . . . 6-60
6-1

Black plate (2,1)Chevrolet HHR Owner Manual - 2011
Section 6 Service and Appearance Care
When It Is Time for New Tires . . . . . . . . . . . . . . . . . 6-62
Buying New Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-62
Different Size Tires and Wheels . . . . . . . . . . . . . . . 6-65
Uniform Tire Quality Grading . . . . . . . . . . . . . . . . . . . 6-65
Wheel Alignment and Tire Balance . . . . . . . . . . . . 6-67
Wheel Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-67
Tire Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-68
If a Tire Goes Flat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-68
Tire Sealant and Compressor Kit . . . . . . . . . . . . . . 6-70
Tire Sealant and Compressor Kit Storage . . . . . . 6-78
Changing a Flat Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-78
Removing the Spare Tire and Tools . . . . . . . . . . . . 6-80
Removing the Flat Tire and Installing theSpare Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-82
Storing a Flat or Spare Tire and Tools . . . . . . . . . 6-87
Compact Spare Tire . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-91
Appearance Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-92
Interior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-92
Fabric/Carpet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-93
Leather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-94
Instrument Panel, Vinyl, and Other Plastic Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-94
Care of Safety Belts . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-95
Weatherstrips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-95 Washing Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . . . 6-95
Cleaning Exterior Lamps/Lenses . . . . . . . . . . . . . . 6-95
Finish Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-96
Windshield and Wiper Blades . . . . . . . . . . . . . . . . . . 6-96
Aluminum or Chrome-Plated Wheels
and Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-97
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-98
Sheet Metal Damage . . . . . . . . . . . . . . . . . . . . . . . . . . 6-98
Finish Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-98
Underbody Maintenance . . . . . . . . . . . . . . . . . . . . . . . 6-98
Chemical Paint Spotting . . . . . . . . . . . . . . . . . . . . . . . 6-98
Vehicle Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-99
Vehicle Identification Number (VIN) . . . . . . . . . . . . 6-99
Service Parts Identification Label . . . . . . . . . . . . . . 6-99
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-100
Add-On Electrical Equipment . . . . . . . . . . . . . . . . . 6-100
Headlamp Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-100
Windshield Wiper Fuses . . . . . . . . . . . . . . . . . . . . . . 6-100
Power Windows and Other Power Options . . . 6-100
Fuses and Circuit Breakers . . . . . . . . . . . . . . . . . . . 6-101
Floor Console Fuse Block . . . . . . . . . . . . . . . . . . . . 6-101
Engine Compartment Fuse Block . . . . . . . . . . . . . 6-104
Capacities and Specifications . . . . . . . . . . . . . . . . . .6-107
6-2

Black plate (4,1)Chevrolet HHR Owner Manual - 2011
California Proposition 65 Warning
Most motor vehicles, including this one, contain and/or
emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive
harm. Engine exhaust, many parts and systems, many
fluids, and some component wear by-products contain
and/or emit these chemicals.
California Perchlorate Materials
Requirements
Certain types of automotive applications, such as airbag
initiators, seat belt pretensioners, and lithium batteries
contained in remote keyless transmitters, may contain
perchlorate materials. Special handling may be
necessary. For additional information, see
www.dtsc.ca.gov/hazardouswaste/perchlorate.
Doing Your Own Service Work
{WARNING:
You can be injured and the vehicle could be
damaged if you try to do service work on a vehicle
without knowing enough about it.(Continued)
WARNING: (Continued)
.Be sure you have sufficient knowledge,
experience, the proper replacement parts, and
tools before attempting any vehicle
maintenance task.
.Be sure to use the proper nuts, bolts, and
other fasteners. English and metric fasteners
can be easily confused. If the wrong fasteners
are used, parts can later break or fall off. You
could be hurt.
If doing some of your own service work, use the proper
service manual. It tells you much more about how to
service the vehicle than this manual can. To order the
proper service manual, see Service Publications
Ordering Information on page 8‑14.
This vehicle has an airbag system. Before attempting to
do your own service work, see Servicing Your
Airbag-Equipped Vehicle on page 2‑72.
Keep a record with all parts receipts and list the mileage
and the date of any service work performed. See
Maintenance Record on page 7‑12.
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Black plate (5,1)Chevrolet HHR Owner Manual - 2011
Adding Equipment to the Outside of
the Vehicle
Things added to the outside of the vehicle can affect the
airflow around it. This can cause wind noise and can
affect fuel economy and windshield washer
performance. Check with your dealer before adding
equipment to the outside of the vehicle.
Fuel
Use of the recommended fuel is an important part of the
proper maintenance of this vehicle. To help keep the
engine clean and maintain optimum vehicle
performance, we recommend the use of gasoline
advertised as TOP TIER Detergent Gasoline.
Look for the TOP TIER label on the fuel pump to ensure
gasoline meets enhanced detergency standards
developed by auto companies. A list of marketers
providing TOP TIER Detergent Gasoline can be found
at www.toptiergas.com.
The 8th digit of the Vehicle Identification Number (VIN)
shows the code letter or number that identifies the
vehicle's engine. The VIN is at the top left of the
instrument panel. SeeVehicle Identification
Number (VIN) on page 6‑99.
Vehicles that have a FlexFuel badge and a yellow fuel
cap can use either unleaded gasoline or ethanol fuel
containing up to 85% ethanol (E85). See Fuel E85
(85% Ethanol)
on page 6‑8. For all other vehicles,
use only the unleaded gasoline described under
Gasoline Octane on page 6‑6.
6-5

Black plate (6,1)Chevrolet HHR Owner Manual - 2011
Gasoline Octane
If the vehicle has the 2.2L L4 engine (VIN Code W), use
regular unleaded gasoline with a posted octane rating of
87 or higher. If the octane rating is less than 87, an
audible knocking noise, commonly referred to as spark
knock, might be heard when driving. If this occurs, use
a gasoline rated at 87 octane or higher as soon as
possible. If heavy knocking is heard when using
gasoline rated at 87 octane or higher, the engine needs
service.
If the vehicle has the 2.4L L4 engine (VIN Code U) use
premium unleaded gasoline with a posted octane rating
of 91 or higher. You can also use regular unleaded
gasoline rated at 87 octane or higher, but the vehicle's
acceleration could be slightly reduced, and a slight
audible knocking noise, commonly referred to as spark
knock, might be heard. If the octane is less than 87, you
might notice a heavy knocking noise when you drive.
If this occurs, use a gasoline rated at 87 octane or
higher as soon as possible. Otherwise, you could
damage the engine. If heavy knocking is heard when
using gasoline rated at 87 octane or higher, the engine
needs service.
Gasoline Specifications
At a minimum, gasoline should meet ASTM
specification D 4814 in the United States or
CAN/CGSB‐3.5 or 3.511 in Canada. Some gasolines
contain an octane-enhancing additive called
methylcyclopentadienyl manganese tricarbonyl (MMT).
We recommend against the use of gasolines containing
MMT. SeeAdditives
on page 6‑7for additional
information.
California Fuel
If the vehicle is certified to meet California Emissions
Standards, it is designed to operate on fuels that meet
California specifications. See the underhood emission
control label. If this fuel is not available in states
adopting California emissions standards, the vehicle
will operate satisfactorily on fuels meeting federal
specifications, but emission control system performance
might be affected. The malfunction indicator lamp could
turn on and the vehicle might fail a smog‐check test.
See Malfunction Indicator Lamp
on page 4‑33. If this
occurs, return to your authorized dealer for diagnosis.
If it is determined that the condition is caused by the
type of fuel used, repairs might not be covered by the
vehicle warranty.
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Black plate (7,1)Chevrolet HHR Owner Manual - 2011
Additives
To provide cleaner air, all gasolines in the United States
are now required to contain additives that help prevent
engine and fuel system deposits from forming, allowing
the emission control system to work properly. In most
cases, nothing should have to be added to the fuel.
However, some gasolines contain only the minimum
amount of additive required to meet U.S. Environmental
Protection Agency regulations. To help keep fuel
injectors and intake valves clean, or if the vehicle
experiences problems due to dirty injectors or valves,
look for gasoline that is advertised as TOP TIER
Detergent Gasoline.
For customers who do not use TOP TIER Detergent
Gasoline regularly, one bottle of GM Fuel System
Treatment PLUS, added to the fuel tank at every engine
oil change, can help clean deposits from fuel injectors
and intake valves. GM Fuel System Treatment PLUS is
the only gasoline additive recommended by General
Motors. It is available at your dealer.Gasolines containing oxygenates, such as ethers and
ethanol, and reformulated gasolines might be available
in your area. We recommend that you use these
gasolines, if they comply with the specifications
described earlier. However, E85 (85% ethanol) and
other fuels containing more than 10% ethanol must not
be used in vehicles that were not designed for those
fuels.
Notice:
This vehicle was not designed for fuel that
contains methanol. Do not use fuel containing
methanol. It can corrode metal parts in the fuel
system and also damage plastic and rubber parts.
That damage would not be covered under the
vehicle warranty.
Some gasolines that are not reformulated for low
emissions can contain an octane-enhancing additive
called methylcyclopentadienyl manganese tricarbonyl
(MMT); ask the attendant where you buy gasoline
whether the fuel contains MMT. We recommend against
the use of such gasolines. Fuels containing MMT can
reduce the life of spark plugs and the performance of
the emission control system could be affected. The
malfunction indicator lamp might turn on. If this occurs,
return to your dealer for service.
6-7