tow CHEVROLET KODIAK 2004 Owners Manual

Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-2
Rear Seats
............................................... 1-7
Safety Belts
.............................................. 1-8
Child Restraints
.......................................1-27
Air Bag System
.......................................1-48
Restraint System Check
............................1-61
Features and Controls..................................... 2-1
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-6
Windows
.................................................. 2-8
Theft-Deterrent Systems
............................2-10
Starting and Operating Your Vehicle
...........2-11
Mirrors
....................................................2-39
Storage Areas
.........................................2-41
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-4
Climate Controls
......................................3-19
Warning Lights, Gages, and Indicators
........3-23
Audio System(s)
.......................................3-45
Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2
Towing
...................................................4-31Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-6
Checking Things Under the Hood
...............5-18
Rear Axle
...............................................5-61
Noise Control System
...............................5-62
Bulb Replacement
....................................5-63
Windshield Wiper Blade Replacement
.........5-63
Other Service Items
..................................5-64
Tires
......................................................5-68
Appearance Care
.....................................5-76
Vehicle Identification
.................................5-85
Electrical System
......................................5-86
Capacities and Specifications
.....................5-93
Normal Maintenance Replacement Parts
....5-100
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance and Information.............. 7-1
Customer Assistance and Information
........... 7-2
Reporting Safety Defects
............................ 7-6
Index.................................................................1
2004 Chevrolet Kodiak Owner ManualM

Fore-and-Aft Adjustment
The fore-and-aft
adjustment lever is located
underneath the seat, in
the front.
To slide the seat forward or rearward, move the lever
toward the driver’s door. The seat will lock in at 1/2 inch
(1.5 cm) increments.
{CAUTION:
If the seatback isn’t locked, it could move
forward in a sudden stop or crash. That could
cause injury to the person sitting there. Always
press rearward on the seatback to be sure it is
locked.
Reclining Seatbacks
If your vehicle has standard, non-suspension bucket
seats, you can recline the seatbacks. The lever is
located on the outboard side of the seat cushion.
To recline the seatback, lift the lever and use your body
to move the seatback. Release the lever to lock the
seatback where you want it. Lean forward and pull up on
the lever to return the seatback to an upright position.
1-4

{CAUTION:
Never do this.
Here two children are wearing the same belt.
The belt can’t properly spread the impact
forces. In a crash, the two children can be
crushed together and seriously injured. A belt
must be used by only one person at a time.
Q:What if a child is wearing a lap-shoulder belt,
but the child is so small that the shoulder belt
is very close to the child’s face or neck?
A:Move the child toward the center of the vehicle,
but be sure that the shoulder belt still is on the
child’s shoulder, so that in a crash the child’s upper
body would have the restraint that belts provide.
If the child is so small that the shoulder belt is still
very close to the child’s face or neck, you might
want to place the child in a seat that has a lap belt,
if your vehicle has one.
1-28

Child Restraint Systems
An infant car bed (A), a special bed made for use in a
motor vehicle, is an infant restraint system designed
to restrain or position a child on a continuous flat
surface. Make sure that the infant’s head rests toward
the center of the vehicle.A rear-facing infant seat (B) provides restraint with the
seating surface against the back of the infant. The
harness system holds the infant in place and, in a crash,
acts to keep the infant positioned in the restraint.
1-33

{CAUTION:
If something is between an occupant and an
air bag, the bag might not inate properly or it
might force the object into that person causing
severe injury or even death. The path of an
inating air bag must be kept clear. Don’t put
anything between an occupant and an air bag,
and don’t attach or put anything on the
steering wheel hub or on or near any other air
bag covering.
When Should an Air Bag Inate?
An air bag is designed to inflate in a moderate to severe
frontal, or near-frontal crash. The air bag will inflate
only if the impact speed is above the system’s designed
“threshold level.”
In any particular crash, no one can say whether an air
bag should have inflated simply because of the damage
to a vehicle or because of what the repair costs were.
Inflation is determined by the angle of the impact
and how quickly the vehicle slows down in frontal or
near-frontal impacts.
What Makes an Air Bag Inate?
In an impact of sufficient severity, the air bag sensing
system detects that the vehicle is in a crash. The
sensing system triggers a release of gas from the
inflator, which inflates the air bag. The inflator, air bag,
and related hardware are all part of the air bag
modules inside the steering wheel and in the instrument
panel in front of the right front passenger.
How Does an Air Bag Restrain?
In moderate to severe frontal or near-frontal collisions,
even belted occupants can contact the steering wheel or
the instrument panel. Air bags supplement the
protection provided by safety belts. Air bags distribute
the force of the impact more evenly over the occupant’s
upper body, stopping the occupant more gradually.
But air bags would not help you in many types of
collisions, including rollovers, rear impacts and many
side impacts, primarily because an occupant’s motion is
not toward those air bags. Air bags should never be
regarded as anything more than a supplement to safety
belts, and then only in moderate to severe frontal or
near-frontal collisions.
1-53

Express-Down Feature
The driver’s window also has an express-down feature
that allows the window to be lowered without holding
down the switch. Press and hold the rear of the window
switch labeled AUTO for one second to activate the
express-down mode.
The express-down mode can be cancelled at any time
by pressing the front of the switch. To open the
window part way, lightly tap the switch until the window
is at the desired position.
Lockout Feature
If you have a crew cab model with power windows, the
driver’s door will have a window lockout feature.
When engaged, this feature will prevent all window
switches, except the driver’s window switches,
from operating. This switch is located above the four
window switches on the driver’s door. When the switch
is not engaged, all windows will return to normal
operation.
Sliding Rear Window
To open the sliding rear window, pull the latch toward
the driver’s side of the vehicle.
To close the window, slide the window toward the
passenger’s side of the vehicle. The latch will
automatically lock into place. Try to open the window
without releasing the latch to be sure the window
is in the locked position.
Sun Visors
To block out glare, you can swing down the visors. You
can also swing them out to block glare from the side.
Theft-Deterrent Systems
Vehicle theft is big business, especially in some cities,
and even commercial vehicles are no exception.
Although your vehicle has a number of theft-deterrent
features, we know that nothing we put on it can make it
impossible to steal. However, there are ways you
can help.
2-10

Ignition Positions
With your key in the ignition switch, you can turn it to
five different positions.
A (ACCESSORY):This position allows you to use
things like the radio, power windows and the windshield
wipers when the engine is off. To get into ACCESSORY,
push in the key and turn it toward you. Your steering
wheel will remain locked, just as it was before you
inserted the key.
B (LOCK):This position locks your ignition, steering
wheel and transmission. It’s a theft-deterrent feature.
You will only be able to remove your key when the
ignition is turned to LOCK.C (OFF):This position lets you turn off the engine but
still turn the steering wheel. It doesn’t lock the
steering wheel like LOCK. Use OFF if you must have
your vehicle in motion while the engine is off (for
example, if your vehicle is being pushed).
D (RUN):This is the position for driving.
E (START):This position starts your engine.
Engine Starter Over-Crank Protection
Your vehicle may have an engine starter over-crank
protection system. If the starter motor overheats
and shuts off due to over-cranking, the motor must cool
down before it will reset and allow starter operation.
It can take up to six minutes before the starter will
work again.
Starting Your Gasoline Engine
Engines start differently. The 8th digit of your Vehicle
Identification Number (VIN) shows the code letter
for your engine. SeeVehicle Identication Number (VIN)
on page 5-85. Follow the proper steps to start the
engine.
To start a diesel engine, seeStarting Your Diesel
Engine on page 2-14.
2-12

Automatic Transmission
Set the parking brake and move your shift lever to
NEUTRAL (N) or PARK (P) if so equipped. Your engine
won’t start in any other position – that’s a safety
feature.
Manual Transmission
Set the parking brake, shift to neutral and hold the
clutch pedal to the floor while starting the engine.
Starter Motor Operation
•The starter motor will disengage if you release the
key or the engine reaches a predetermined engine
speed.
•To prevent overheating, the starter motor will
disengage after continuously operating for
15 seconds. You must release the key from the
start position to re-engage the starter.
•The starter motor will not engage if the engine is
already running.
•The starter motor will disengage if, after two
seconds, the starter pinion gear does not engage
the flywheel or there is no engine rpm signal
from the engine speed sensor.
Starting Your Engine
1. Without pushing the accelerator pedal, turn your
ignition key to START. When the engine starts, let
go of the key. The idle speed will go down as
your engine gets warm.
2. If the engine doesn’t start in 10 seconds, push the
accelerator pedal all the way down and crank the
engine for five more seconds, unless it starts
sooner.
3. If your engine still won’t start (or starts but then
stops), it could be flooded with too much gasoline.
Wait 15 seconds to let the starter motor cool
down. Do Steps 1 through 3 again.
When the engine starts, let go of the key and the
accelerator pedal.
Notice:Your engine is designed to work with the
electronics in your vehicle. If you add electrical
parts or accessories, you could change the way the
engine operates. Before adding electrical equipment,
check with your dealer. If you do not, your engine
might not perform properly.
If you ever need to have your vehicle towed, see
Towing Your Vehicle on page 4-31.
2-13

Gasoline Engine Warm-Up
When you’ve started your engine, let it run for
20 or 30 seconds to warm up before you put a load on
the engine.
Drive at moderate speeds for the first few miles,
especially in cold weather. Running a cold engine at
high speed can damage it. SeeHigh Idle Systemunder
Starting Your Diesel Engine on page 2-14
Restarting the Gasoline Engine While
Moving (Automatic Transmission)
If you have to restart the engine while the vehicle is
moving, you’ll first have to shift the automatic
transmission to NEUTRAL (N). This safety feature
prevents starting the engine when the transmission is in
a drive gear.
Stopping the Gasoline Engine
Let your engine idle for a few seconds before turning it
off after you have finished driving your vehicle.
If you shift to NEUTRAL (N) or PARK (P), set the
parking brake.
If your vehicle has a two-speed axle, put the range
selector in LOW. To be sure the axle has shifted into
LOW, engage the clutch and transmission; the vehicle
may move slightly when you do this.While your engine is idling before you turn it off, you
can make a list of any operational or handling concerns
to give to responsible maintenance personnel so
they can handle them right away.
Moisture will condense in a fuel tank that is almost
empty if the engine has not run for a while, even just
overnight under some conditions. So, it’s always best to
refuel your vehicle at the end of each run.
Starting Your Diesel Engine
If you have a Caterpillar®diesel engine, also refer to
your Caterpillar®Diesel Engine Operation &
Maintenance Manual for starting procedure.
For vehicles with the DURAMAX™ diesel engine, also
seeStarting Your DURAMAX™ Diesel Engine on
page 2-19.
To make starting easier in cold weather (below 32°F or
0°C), the proper viscosity engine oil should be used.
SeeEngine Oil (Caterpillar
®Diesel Engine) on
page 5-20orEngine Oil (Gasoline Engine) on page 5-20
orEngine Oil (DURAMAX™ Diesel) on page 5-25. It’s
also best to heat the engine oil first. You can do this by
using an engine coolant heater.
If you ever need to have your vehicle towed, see
Towing Your Vehicle on page 4-31.
2-14

{CAUTION:
It can be dangerous to get out of your vehicle
without the parking brake rmly set. Your
vehicle can roll. If you have left the engine
running, the vehicle can move suddenly. You
or others could be injured. To be sure your
vehicle will not move, even when you are on
fairly level ground, always set the parking
brake.
{CAUTION:
Shifting into a drive gear while your engine is
running at high speed is dangerous. Unless
your foot is rmly on the brake pedal, your
vehicle could move very rapidly. You could
lose control and hit people or objects. Do not
shift into a drive gear while your engine is
running at high speed.
Overdrive Defeat
If your vehicle has this feature, you can select not to
shift up to fifth gear. This is useful when towing or under
a heavy load.
The overdrive defeat
switch is located in the
instrument panel to
the right of the steering
column.
Press the switch to limit the transmission to fourth gear.
This will allow for fewer downshifts while pulling a
trailer or under a heavy load. The indicator light in the
switch will come on whenever overdrive defeat is active.
2-29