engine CHEVROLET KODIAK 2008 Workshop Manual

Engine Overspeed Warning Light
If your vehicle has this
light, it will come on if your
engine is operating at
too many revolutions per
minute (rpm).
It will also come on for a moment as a check when you
start your engine.
If it comes on when you’re driving, reduce your engine
speed immediately.
Engine Shutdown Warning Light
If your vehicle has the
engine shutdown feature,
this light will come on
when engine shutdown
is active.
SeeEngine Alarm and Automatic Shutdown on
page 2-18for more information.
Transmission Temperature Gage
If you have an automatic
transmission and this
gage, it is located
above the switchbank
in the center of the
instrument panel.
When your ignition is on, the gage shows the
temperature of the transmission oil. A reading in the
warning zone, the red area beginning at 300°F (150°C),
means you must stop driving and check into the cause.
One possible cause is a low oil level in the transmission.
Notice:If you drive your vehicle with the
transmission temperature gage above normal
operating range, you can damage the transmission.
This could lead to costly repairs that would not
be covered by your warranty. Do not drive your
vehicle while the transmission temperature gage
reading is above normal. See your dealer for service.
3-39

Exhaust Brake Indicator Light
For vehicles with an
exhaust brake, this light is
located above the
climate controls.
The exhaust brake indicator light will come on and stay
on whenever the diesel engine exhaust brake or
exhaust restrictor is active. For more information,
seeDiesel Engine Exhaust Brake on page 2-26and
Exhaust Restrictor (Engine Warm-Up) on page 2-22.
Differential Lock Indicator Light
If your vehicle has this
feature, this light is
located in the center of
the instrument panel.
The light is on when the
rear differential lock system
is in use.
The light will come on momentarily during starting.
If the light fails to come on, have it repaired as soon as
possible so you will be aware when the lock system
is in use.
SeeRear Axle Differential Lock Control on page 4-7for
more information.
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Reduced Engine Power Light
If the check engine and
reduced engine power
lights are on, the electronic
throttle control may be
disabled.
A noticeable change in the vehicle’s performance may
also occur.
If the reduced engine power light is on, but there is no
change in performance, proceed to your destination.
The performance may be reduced the next time
the vehicle is driven. The vehicle may be driven at a
slower speed while the reduced engine power light is on,
but acceleration and speed may be limited.
Anytime the check engine light stays on, the vehicle
should be taken to an authorized dealer/retailer as soon
as possible for service.
Highbeam On Light
This light comes on when
the high-beam headlamps
are in use.
SeeHeadlamp High/Low-Beam Changer on page 3-8
for more information.
Daytime Running Lamps (DRL)
Indicator Light
This light turns on
whenever the Daytime
Running Lamps are on.
SeeDaytime Running Lamps (DRL) on page 3-15for
more information.
3-41

Low Washer Fluid Warning Light
This light is located above
the climate controls in the
center of the instrument
panel.
This light will come on when your vehicle is low on
windshield washer fluid.
For more information, seeWindshield Washer Fluid on
page 5-55.
Power Take-Off Light
For vehicles with Power
Take-Off (PTO), this light
is located in the center
of the instrument panel.
This light will come on when the PTO switch is in the
ON position. SeePower Take-Off (PTO) on page 2-32
for more information.
Check Gages Warning Light
This light will come on
briefly when the engine is
started.
If this light comes on and stays on while you are driving.
It means that either the engine coolant temperature
gage or the engine oil pressure gage may be showing a
reading in the warning zone.
When the check gages light comes on, you will also
hear a warning tone. The tone and the light will
stay activated until the problem is corrected.
This light may also come on if your vehicle is has
automatic engine shutdown system and engine
shutdown has begun. SeeEngine Alarm and Automatic
Shutdown on page 2-18.
3-42

Fuel Gage
Your fuel gage is located
on the right side of your
instrument panel cluster.
When the ignition is on, your fuel gage lets you know
about how much fuel you have left. When the gage first
shows empty, you’ll still have a little fuel left, but you
should get more fuel soon.
If your vehicle has dual fuel tanks, the reading on the
gage is the total fuel left in both tanks.Here are four concerns of some operators. None of
these shows a problem with your fuel gage:•The gage moves a little when you turn a corner or
speed up.
•The gage does not go back to empty when you
turn off the ignition.
•At the gas station, the pump shuts off before the
gage reads full.
•It takes a little more or less fuel to fill up than the
gage indicated.
If you have a Caterpillar
®diesel engine, also see your
Caterpillar®Operation & Maintenance Manual.
3-43

Water in Fuel Warning Light
This light is located above
the climate controls in the
center of the instrument
panel.
If your vehicle has the 6.6L DURAMAX
®or a
Caterpillar®diesel engine, this light will come on to
warn you that there is water in the fuel system.
For more information on how this light works, seeWater
in Fuel on page 5-12.
Change Fuel Filter Warning Light
For vehicles with this light,
it is located in the center of
the instrument panel.
If your vehicle has the DURAMAX
®6.6L engine, this
light will come on when the fuel filter needs to be
changed. If your vehicle has the Isuzu 6H 7.8L L6 diesel
engine, this light will come on when water is detected
in the fuel system and when the fuel filter needs to
be changed. SeeFuel Filter Replacement on page 5-18
andWater in Fuel on page 5-12for more information.
3-44

Diesel Particulate Filter
Warning Light
Your vehicle may have
two Diesel Particulate
Filter (DPF) Warning lights.
These lights will come on briefly when the ignition is
turned to ON. One of these lights will come on
green during DPF regeneration. If the other light comes
on yellow, perform a manual regeneration or drive
the vehicle for automatic regeneration. If the light
changes from yellow to red, the DPF requires an
immediate regeneration. If the DPF is not regenerated,
the service engine soon light will come on and engine
power will be reduced.
SeeDiesel Particulate Filter (Diesel Engine) on
page 2-46andReduced Engine Power Light on
page 3-41for more information.
Air Filter Restriction Indicator
If your vehicle has this
feature, the gage is
located above the
switchbank in the center
of the instrument panel.
It monitors the engine
air filter.
As the filter gets dirty, the yellow indicator will begin to
rise. When it reaches the red/orange change area,
the filter should be replaced.
After replacing the filter, reset the gage by pressing in
the yellow reset button at the bottom of the gage.
If you have a Caterpillar
®diesel engine, also see your
Caterpillar®Operation & Maintenance Manual.
3-45

Air Pressure Gage
If your vehicle has air
brakes, the air pressure
gage is located above the
switchbank in the center
of the instrument panel.
This gage shows the air pressure for both your front
and rear brake systems.
If the needle on the gage indicates that the air pressure
is below 60 to 75 psi (415 to 517 kPa), the low air
warning light will come on. An alarm will also sound if
this happens.
The bottom yellow pointer shows the pressure available
for the front secondary system, while the top white
pointer shows pressure for the rear primary system.
There should be no more than 4 psi (28 kPa) difference
showing between the systems.
Don’t drive until both pointers are showing at least
120 psi (827 kPa), so you’ll have enough air if you need
to apply your brakes.
Hourmeter Gage
To access the engine hourmeter gage, press the trip
odometer button three times.
The instrument panel cluster displays the accumulated
engine run time hours using the reconfigurable
odometer display. The engine run time hours displays
only when the ignition is in the LOCK/OFF or
ACC/ACCESSORY position and the trip reset button is
pressed for about four seconds. The value of the
accumulated hours does not change when the battery
is disconnected.
The hourmeter resets to 0.0 when 10,000 hours are
accumulated. The instrument panel cluster begins
to reaccumulate the engine run time hours from
0.0 hours.
3-46

Audio System(s)
If your vehicle came without a radio, the wiring
provisions for a radio and an antenna were installed at
the assembly plant, so that if you want, a radio can
be installed at the dealer/retailer.
Determine which radio your vehicle has and then read the
pages following to familiarize yourself with its features.
{CAUTION:
This system provides you with far greater
access to audio stations and song listings.
Giving extended attention to entertainment
tasks while driving can cause a crash and you
or others can be injured or killed. Always keep
your eyes on the road and your mind on the
drive — avoid engaging in extended searching
while driving.
Keeping your mind on the drive is important for safe
driving. SeeDefensive Driving on page 4-2. Here are
some ways in which you can help avoid distraction
while driving.While your vehicle is parked:
•Familiarize yourself with all of its controls.
•Familiarize yourself with its operation.
•Set up your audio system by presetting your
favorite radio stations, setting the tone, and
adjusting the speakers. Then, when driving
conditions permit, you can tune to your favorite
radio stations using the presets and steering wheel
controls if the vehicle has them.
Notice:Before adding any sound equipment to
your vehicle, such as an audio system, CD player,
CB radio, mobile telephone, or two-way radio, make
sure that it can be added by checking with your
dealer/retailer. Also, check federal rules covering
mobile radio and telephone units. If sound equipment
can be added, it is very important to do it properly.
Added sound equipment may interfere with the
operation of your vehicle’s engine, radio, or other
systems, and even damage them. Your vehicle’s
systems may interfere with the operation of sound
equipment that has been added.
Notice:The chime signals related to safety belts,
parking brake, and other functions of your vehicle
operate through the radio/entertainment system. If
that equipment is replaced or additional equipment is
added to your vehicle, the chimes may not work.
Make sure that replacement or additional equipment
is compatible with your vehicle before installing it.
3-47

Braking
SeeBrake System Warning Light on page 3-32.
Braking action involves perception time and reaction
time. First, you have to decide to push on the brake
pedal. That is perception time. Then you have to bring
up your foot and do it. That is reaction time.
Average reaction time is about three-fourths of a
second. But that is only an average. It might be less
with one driver and as long as two or three seconds or
more with another. Age, physical condition, alertness,
coordination and eyesight all play a part. So do alcohol,
drugs and frustration. But even in three-fourths of a
second, a vehicle moving at 60 mph (100 km/h) travels
66 feet (20 m). That could be a lot of distance in an
emergency, so keeping enough space between
your vehicle and others is important.
And, of course, actual stopping distances vary greatly
with the surface of the road, whether it is pavement
or gravel; the condition of the road, whether it is wet,
dry or icy; tire tread; the condition of the brakes; the
weight of the vehicle; the weight of the load; and
the amount of brake force applied.
Avoid needless heavy braking. Some people drive
in spurts — heavy acceleration followed by heavy
braking — rather than keeping pace with traffic. This is
a mistake. The brakes might not have time to cool
between hard stops. The brakes will wear out muchfaster if you do a lot of heavy braking. If you keep pace
with the traffic and allow realistic following distances,
you will eliminate a lot of unnecessary braking.
That means better braking and longer brake life.
If your vehicle’s engine ever stops while you are driving,
brake normally but do not pump the brakes. If you do, the
pedal could get harder to push down. If the engine stops,
you will still have some power brake assist. But you will
use it when you brake. Once the power assist is used up,
it can take longer to stop and the brake pedal will be
harder to push.
Hydraulic Brake Systems
If the engine stops running, or if the primary brake system
stops working, your vehicle has a reserve power assist
system to help you slow down. Just slowly and steadily
apply the brake pedal until you can safely get off the road.
The pedal will seem harder to push down. Do not pump
the pedal; the system will not work well that way.
You might find that the steering wheel seems hard to turn
when you are turning and braking at the same time. Also,
the primary brake warning light might come on and the
warning tone might sound. This is normal because the
main hydraulic brake system and power steering both use
the power steering pump. If this ever happens, let up on
the brake pedal a little. When you let up on the brake
pedal in that situation, it lets the steering get a little more
help from the pump.
4-4