belt CHEVROLET LOW CAB FORWARD 2017 Owner's Guide
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Caution (Continued)
problem, but check the engine
coolant level in the reservoir. Add
engine coolant as necessary.
See “Engine Overheat Warning
Light” under Driver Information
Center (DIC) (Diesel Only) 093 and
Engine Coolant 0263.
Diesel Exhaust Fluid
(DEF) Gauge
The DEF gauge is part of the Driver
Information Center (DIC). See
Driver Information Center (DIC)
(Diesel Only) 093.
Seat Belt Reminders
Seat Belt Warning Light
There is a driver seat belt reminder
light on the instrument cluster.
This warning light comes on and a
warning buzzer sounds when the
driver is not wearing the seat belt
while the engine control switch is in
the ON position.
When the vehicle speed exceeds
20 km/h (12 mph) with the seat belt
unbuckled, the warning light will
flash and the buzzer will continue to
sound. The warning light will go out
and the warning buzzer will stop
when the driver buckles the
seat belt.
Battery Warning Light
This light comes on briefly when the
ignition is turned on, but the engine
is not running, as a check to show
the light is working. It should go out
when the engine is started.
If the light stays on, or comes on
while driving, there may be a
problem with the electrical charging
system (such as a loose or broken
fan belt). Pull off to a safe place well
clear of traffic and contact your
dealer. Driving while this light is on
could drain the battery.
Check and Corrective Action
1. Check to see if the fan belt is broken or loose.
2. If the fan belt is loose, adjust the tension.
3. If the fan belt is broken or there is no abnormality in the fan
belt, see your dealer for
service.
See Battery 0281, Jump Starting -
North America 0326, and Engine
Drive Belt Routing 0396.
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The brake system warning light
comes on while the engine is
running (after startup) in the
following situations:
.Drop in the level of brake fluid
(due to brake lining wear or fluid
leakage).
. Abnormality in the charging
system (such as an alternator
malfunction or loose or split
fan belt).
. Abnormality in the anti-lock
brake system (ABS) and EBD
functions. (The ABS warning
light and brake system warning
light will illuminate at the same
time.) See Antilock Brake
System (ABS) Warning Light
0 87.
To serve as a reminder, the light
should stay on when the parking
brake is not fully released, and the
engine control switch is on. Have
the system repaired if the light does
not come on when it should. If this
warning light does not go away,
brake inspection and maintenance
should be performed.Check and Corrective Action
1. Check to see that the parking brake has been fully released.
If it has, check the following:
2. For diesel vehicles, turn on the exhaust brake to help slow the
vehicle.
3. Pull off the road and stop carefully. Remember that
stopping distances may be
longer, the pedal may be
harder to push and go down
farther than normal.
4. Check the brake fluid reservoir on the left side of the
instrument panel. If low, add
fluid as needed.
5. If the brake fluid is not low: Try out the brakes by starting and
stopping on the shoulder of the
road, then either drive
cautiously at a safe speed to
the nearest dealer for repair,
if you judge driving to be safe;
or have the vehicle towed to
the nearest dealer for repair. Continued driving without the
necessary repairs could be
dangerous.
If this warning light stays on, see
your dealer.
The regular braking system is a split
system designed so that one part
will provide some braking if there is
a loss of hydraulic pressure in the
other part of the system.
{Warning
If this warning light comes on
while the engine is running,
immediately stop the vehicle at a
safe place well clear of traffic and
contact your dealer for inspection.
When the brake system warning
light is illuminated, brake
effectiveness may be decreased.
When this happens, strongly
press the brake pedal.
See Brakes 0275.
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86 Instruments and Controls
Parking Brake Light
This indicator light comes on when
the parking brake lever is pulled
with the engine control switch on.
This light also stays on when the
parking brake is not fully released
and the engine control switch is on.
If this warning light stays on, see
your dealer.
The illumination of the parking brake
light does not necessarily ensure
firm application of the parking brake.
The parking brake lever must be
sufficiently pulled up and locked.
Be careful not to drive the vehicle
with the parking brake lever still
pulled up.
Brake Low Vacuum Warning
Light
This light should come on briefly
when the engine control switch is
turned to the ON position, and then
should go out after the engine is
started. If the light does not come
on when the engine control switch is
turned to ON, it could indicate a
burned out bulb or a blown fuse.
Have the system repaired if the light
does not come on during this check.
The warning light and buzzer will
come on simultaneously when the
brake booster’s vacuum or pressure
becomes insufficient either during
driving or when the engine control
switch is in the ON position, or when
there is an abnormality in the
charging system, such as an
alternator malfunction or loosening
or splitting of the fan belt or
whenever the hydraulic brake booster (HBB) becomes faulty. The
warning buzzer will stop sounding
when the parking brake is engaged.
On 4500, 4500HD, and 4500XD, the
brake low vacuum warning light and
warning buzzer should come on to
indicate low vacuum reserve for
brake power assist. At the same
time, the Back up Electric Vacuum
Pump operates.
(5500HD, 5500XD models) When
the HBB pressure is low, and/or the
HBB fluid (Dextron©
–III) level is
low, the light and warning buzzer
should come on. Do not use brake
fluid in the brake booster reservoir.
Use only Dextron© –III ATF.
4500 models are equipped with a
Back up Electric Vacuum Pump that
will turn on if brake booster vacuum
becomes insufficient.
If this happens while driving:
. Do not pump the brakes. The
system is designed to stop the
truck with reserve power assist if
the pedal is held down. This
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Instruments and Controls 101
displays amber, the next change of
transmission oil and differential oil is
near or has been reached.
FUEL FILTER
When this message and light
display green, it shows the distance
remaining until the next fuel filter
change. When this message
displays amber, the next change of
fuel filter is near or has been
reached.
STEERING OIL
When this message and light
display green, it shows the distance
remaining until the next power
steering fluid change. When this
message displays amber, the next
change of power steering fluid is
near or has been reached.
TIRE ROTATION
When this message and light show
green with OFF, it means the
vehicle has been shipped from the
factory with no tire rotation interval
set. When this message displays
green it has the distance until the
next tire rotation displayed. Whenthis message displays amber the
next tire rotation is near or has
already been reached.
STARTER
When this message and light is
green, it displays the number of
engine starts remaining until a
starter motor is replaced. When this
message and light is amber, it
displays when the time for a starter
motor replacement is near or has
already been reached.
For the starter indicator light, the
displayed color will change from
green to amber when remaining
time is below 0 times and the
screen is selected.
For resetting or setting maintenance
data intervals, see
Driver
Information Center (DIC) (Diesel
Only) 093.
Hour Meter
HOUR METER
This message and light indicate how
many hours the engine has been
run. The figure(s) on the left side of the decimal point indicate hours
while the figure on the right side
indicates 1/10 of an hour.
Warning Buzzers
A warning buzzer may not sound if
there is a problem with the buzzer
system. If this occurs, the system
needs to be inspected. See your
dealer.
All Vehicles
A warning buzzer sounds under the
following conditions:
.
Seat Belt— continuous beep.
See Seat Belt Reminders 083.
Gasoline Vehicles
A warning buzzer sounds under the
following conditions:
.
Brake booster —continuous
beep. See Brake System
Warning Light (Parking Brake
Light) 084.
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SymptomCauseCorrective Action Reference
Black exhaust smoke (Diesel) Engine Control system
faulty
4-
The air cleaner clogged
4-
Fuel system faulty
4-
Exhaust system clogged
4-
Exhaust injector
4-
Diesel particulate filter
(DPF) faulty
4-
Engine is overheating No engine coolant Add engine coolant
See
Engine
Coolant 0263
Front of radiator is
clogged with dirt Wash clean with tap
waterSee
Exterior Care
0 334
Radiator cap not
sufficiently tightened Make sure it is firmly
tightened or replace the
radiator cap
-
Fan belt loose Adjust the tension or
replace the beltSee
Engine Drive
Belt Routing 0396
Engine coolant dirty
4-
Fan clutch is faulty
4-
Radiator cap dirty or
faulty Clean or replace -
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Turn the key against spring
pressure to energize the starter.
When key is released, spring
pressure returns it to the ON
position. Release the key as soon
as the engine has started.
If the key cannot be turned from the
LOCK position to the ON position,
lightly move the steering wheel
clockwise and counterclockwise
while trying to turn the key.
Starting and Stopping the
Vehicle (Gasoline Only)
Check around the Vehicle before
Starting the Engine
Proper care and operation will not
only extend the service life of your
vehicle but also improve fuel
economy.
Before pulling away, perform a
thorough safety check, making sure
there are no children or obstructions
around the vehicle. Take off the
chocks after confirming that the
parking brake is securely applied.Sit behind the wheel, adjust the seat
position, and buckle up the seat
belt. The passengers are also
required to buckle up the seat belts.
Adjust the positions of the steering
wheel and mirrors. Lock the doors.
Turn the power of the dome light or
accessories OFF before starting the
engine. See
Seat Position 044,
Seat Belts 049, Steering Wheel
Adjustment 072, and Mirrors039.
Keep the Floor Around the
Driver's Seat Clean and Tidy{Warning
It is extremely dangerous to have
empty cans, empty bottles or
other items rolling around on the
floor because they could get
trapped under the brake pedal
and prevent brake application.
For proper pedal operation, it is
also essential to lay floor mats
properly. Incorrectly installed floor
mats would hinder free movement
of the pedals. (Continued)
Warning (Continued)
Do not use the dashboard pocket
or the top of the dashboard as a
place to put items that could roll,
which could interfere with your
driving. You and others could be
seriously injured.
Choose Your Footwear Suitable
for Driving
{Warning
Choose footwear that ensures
proper operation of pedals when
driving the vehicle. Use of
footwear unsuitable for driving
may cause an accident.
Checks Before Operating
Allow the engine to warm up before
driving. While the engine is warming
up, the following checks should
be made: 1. Observe the engine oil pressure warning light. The
light should go out when the
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Driving and Operating 169
Sit behind the wheel, adjust the seat
position, and buckle up the seat
belt. The passengers are also
required to buckle up the seat belts.
Adjust the positions of the steering
wheel and mirrors. Lock the doors.
Turn the power of the dome light or
accessories OFF before starting the
engine. SeeSeat Position 044,
Seat Belts 049, Steering Wheel
Adjustment 072, and Mirrors039.
Keep the Floor Around the
Driver's Seat Clean and Tidy
{Warning
It is extremely dangerous to have
empty cans, empty bottles or
other items rolling around on the
floor because they could get
trapped under the brake pedal
and prevent brake application.
For proper pedal operation, it is
also essential to lay floor mats
properly. Incorrectly installed floor
mats would hinder free movement
of the pedals. (Continued)
Warning (Continued)
Do not use the dashboard pocket
or the top of the dashboard as a
place to put items that could roll,
which could interfere with your
driving. You and others could be
seriously injured.
Choose Your Footwear Suitable
for Driving
{Warning
Choose footwear that ensures
proper operation of pedals when
driving the vehicle. Use of
footwear unsuitable for driving
may cause an accident.
Starting the Engine
Do not keep the engine control
switch in the START position for
more than about 10 seconds.
Operating the starter for too long
might cause starter and battery
failure or may result in overheating. When the engine does not start,
wait for 20 to 30 seconds and then
turn the engine control switch again.
Before starting the engine sit in the
driver seat, check that the parking
brake is firmly engaged, the selector
lever is in the P or N (P is preferred)
position and the shift indicator also
shows P or N, and firmly press the
brake pedal to start the engine.
When stopped on a slope, start the
engine with the selector lever in the
P position. See
Ignition Positions
0 163.
1. Make sure that the selector lever is in the P or N position
and firmly press the brake
pedal.
2. When the engine control switchis turned to the ON position,
the wait-to-start light comes on
and it goes out in about
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Vehicle Care 245
General Information
Your authorized dealer has trained
technicians and genuine parts to
service your vehicle properly. For
expert advice and quality service,
see your authorized dealer.
California Proposition
65 Warning
Most motor vehicles, including this
one, as well as many of its service
parts and fluids, contain and/or emit
chemicals known to the State of
California to cause cancer and birth
defects or other reproductive harm.
Engine exhaust, many parts and
systems (including some inside the
vehicle), many fluids and some
component wear by-products
contain and/or emit these
chemicals.
California Perchlorate
Materials Requirements
Certain types of automotive
applications, such as airbag
initiators, seat belt pretensioners,
and lithium batteries contained inremote keyless transmitters, may
contain perchlorate materials.
Special handling may be necessary.
For additional information, see
www.dtsc.ca.gov/hazardouswaste/
perchlorate.
Accessories and
Modifications
Factory-Approved Accessories
Your dealer can furnish a wide
range of comfort, convenience, and
safety accessories, especially
designed for you and your new
truck. They can install all of the
safety accessories you will need to
comply with local, state and D.O.T.
regulations and advise you how to
comply with these regulations.
Be sure to ask your authorized
dealer about the accessories.
Vehicle Checks
Doing Your Own
Service Work
Precautions for Checking and
Adjustments
Your authorized dealer has trained
technicians and genuine parts to
service your vehicle properly. For
expert advice and quality service,
see your authorized dealer.
{Warning
To help avoid personal injury, take
care when doing any
maintenance or making any
check or repair. Follow
manufacturer's instructions for all
materials used during service and
maintenance of this vehicle.
If used or handled improperly,
they may be hazardous. Improper
or incomplete service can also
affect the vehicle and result in
personal injury, or damage to the
(Continued)
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Vehicle Care 247
For diesel vehicles, when working
on the fuel line or fuel filter, remove
the fuel tank filler cap. The fuel
system is under pressure and the
fuel will overspill unless the
pressure is relieved, possibly
leading to combustion or a fire.
Do not make engine adjustments
yourself. Be sure to consult your
dealer.
Use only appropriate tools.
Oils, brake fluid and engine coolant
have lubrication, cooling and rust
prevention functions. If these liquids
deteriorate through loss or
contamination, it will cause a
decline in the performance of the
parts and such problems as seizure
or malfunctioning. Replenish or
change these liquids when
performing the checks (daily and
periodic checks) as required by the
relevant regulations or in
accordance with the Maintenance
Schedule (when either the specified
driving distance or period of time,
whichever comes first, has expired).Confirm that all systems and
components are normal after
performing the work.
Do not leave the removed parts or
tools in the engine compartment.
They could damage the equipment if
caught in the belts or other moving
components.
Dirty water, dirt and other impurities
seriously impair the effectiveness of
the oil, grease and fluids, and
damage the parts. Exercise all due
caution to prevent waste or other
refuse from coming in contact with
parts or materials that have been
removed when changing or
replenishing them.
Do not step on the engine or climb
onto it. You could cause an engine
failure by, for example, damaging
the cylinder head cover or various
connectors.
Electric Welding
Careless electric welding of vehicle
parts can cause welding current to
flow back through the vehicle’s
ground circuit and damage electrical
and electronic parts so that they donot function normally. Whenever
electric welding is necessary,
consult your dealer.
Cab Tilting
Before Tilting the Cab (Single Cab
Model)
{Warning
To help avoid personal injury and
property damage:
. Park the vehicle on level
ground and check that there
is enough space in front of
and above the cab.
. Set the parking brake firmly
and block the front wheels.
. Move the selector lever in
the "P" position.
. Secure loose articles in
the cab.
. Stop the engine.
. Close the cab door.
(Continued)
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272 Vehicle Care
4. If no steam or engine coolantcan be seen or heard from the
engine compartment:
.Tilt the cab or open the
engine access cover.
‐If the engine coolant is
boiling, wait until it stops
before proceeding.
‐ Look at the see-through
reserve tank. The
engine coolant level
should be between the
"MAX" and "MIN" lines
on the reserve tank.
‐ If necessary, pour
engine coolant (See
Engine Coolant 0263
for the proper coolant
and water mixture) into
the reserve tank only,
not directly into the
radiator. Also, do not
check engine coolant
level at the radiator.
. Make sure the fan belts are
not broken, or off the
pulleys, and that the fan
turns when the engine is started. Make sure the fan
blade and pulleys are not
broken.
. Diesel engine only, check
the radiator hoses and
connections, heater hoses
and connections, radiator,
water pump, EGR cooler,
and SCR system and hoses
for leakage.
. Gasoline engine only, if the
engine coolant level in the
reserve tank is low, look for
leaks at the radiator hoses
and connections, heater
hoses and connections,
radiator, and water pump.
If the engine coolant level in
the reserve tank is at the
correct level but there is still
an indication on the
instrument panel of an
overheat condition:
You must let the engine
cool first. You may then add
engine coolant directly to
the radiator. See "Adding
Engine Coolant" under
Engine Coolant 0263. 5. Inspect to see if there is any
dirt, etc. attached to the front
surface of the radiator. Also,
inspect to see if there is
anything blocking the core.
If there is anything attached,
clean and remove it.
6. After the inspection, regardless of the vehicle condition, please
contact the nearest dealer.
Once the engine coolant
temperature gauge no longer
signals an overheat condition, you
can resume driving at a reduced
speed. Return to normal driving
after about 10 minutes if the gauge
pointer does not again show an
overheat condition.
When tap water only has been used
for engine coolant in an emergency,
change the engine coolant as soon
as possible.
Engine damage may be caused if
an overheating engine is suddenly
refilled with water. Instead, refill
slowly.