CHEVROLET MALIBU 2000 5.G Owners Manual

6-57
Instrument Panel Fuse Block-Right
Fuse Usage
A Instrument Panel Lights, Dimmer. . . . . . . . . . . .
B Cruise Control Switches. . . . . . . . . . . . . . . . . . . .
C Climate Control System. . . . . . . . . . . . . . . . . . . .
D Cruise Control. . . . . . . . . . . . . . . . . . . . . . . . . . . .
E Fog Lamps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fuse Usage
F Interior Lamps, Body Function. . . . . . . . . . . . . .
Control Module
G Radio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H Sunroof. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CIRCUIT BRKR PWR WNDWS Power Windows.
MICRO RELAY FOG LPS Fog Lamps. . . . . . . . . .
Engine Compartment Fuse Block
The engine compartment fuse block is located on the
driver's side of the engine compartment, near the air
cleaner filter.

6-58
Fuse Usage
Maxi
-Fuses
1 Ignition Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Right Electrical Center
-Fog Lamps, Radio, . . . . . .
Body Function Control Module, Interior LampsFuse Usage
Maxi
-Fuses
3 Left Electrical Center
-Stoplamps, . . . . . . . . . . . . .
Hazard Lamps, Body Function Control Module,
Cluster, Climate Control System
4 Anti
-Lock Brakes . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Ignition Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 A.I.R.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 Left Electrical Center
-Power Seats, . . . . . . . . . . . .
Power Mirrors, Door Locks, Trunk Release
and Remote Lock Control
8 Cooling Fan #1. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mini
-Relays
9 Rear Defog. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 A.I.R.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 Not Used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 Cooling Fan #1. . . . . . . . . . . . . . . . . . . . . . . . . . .
13 HVAC Blower (Climate Control). . . . . . . . . . . . .
14 Cooling Fan #2. . . . . . . . . . . . . . . . . . . . . . . . . . .
15 Cooling Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-59
Micro-Relays
16 Air Conditioning Compressor. . . . . . . . . . . . . . . .
17 Not Used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18 Fuel Pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19 Automatic Light Control. . . . . . . . . . . . . . . . . . .
20 Automatic Light Control. . . . . . . . . . . . . . . . . . .
21 Horn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22 Daytime Running Lamps. . . . . . . . . . . . . . . . . . .
Mini
-Fuses
23
- 32 Spare Fuse Holder. . . . . . . . . . . . . . . . . . . . .
33 Rear Defog. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34 Accessory Power Outlets, Cigar Lighter. . . . . . .
35 Generator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36 Not Used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37 Air Conditioning Compressor, Body . . . . . . . . . .
Function Control Module
38 Automatic Transaxle. . . . . . . . . . . . . . . . . . . . . . .
39 Powertrain Control Module, Ignition. . . . . . . . . .
40 Anti
-Lock Brakes . . . . . . . . . . . . . . . . . . . . . . . . .
41 Ignition System. . . . . . . . . . . . . . . . . . . . . . . . . . .
42 Back
-Up Lamps, Brake Transaxle . . . . . . . . . . . .
Shift Interlock ControlMini
-Fuses
43 Horn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
44 Powertrain Control Module. . . . . . . . . . . . . . . . .
45 Parking Lamps. . . . . . . . . . . . . . . . . . . . . . . . . . .
46 Climate Control System. . . . . . . . . . . . . . . . . . . .
47 Canister Purge Valve, Powertrain. . . . . . . . . . . . .
Control Module, Exhaust Gas Recirculation,
Heated O
2 Sensor
48 Fuel Pump Injectors. . . . . . . . . . . . . . . . . . . . . . .
49 Not Used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50 Right Headlamp. . . . . . . . . . . . . . . . . . . . . . . . . .
51 Left Headlamp. . . . . . . . . . . . . . . . . . . . . . . . . . .
52 Cooling Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
53 HVAC Blower (Climate Control ). . . . . . . . . . . .
54 Not Used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
55 Cooling Fan #2 Ground. . . . . . . . . . . . . . . . . . . .
56 Fuse Puller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
57 Not Used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-60
Replacement Bulbs
Exterior Lamps Bulb
High
-Beam Headlamp 9005. . . . . . . . . . . . . . . . . . . .
Low
-Beam Headlamp 9006. . . . . . . . . . . . . . . . . . . .
Front Park/Turn 3157 NA. . . . . . . . . . . . . . . . . . . . . .
Front Sidemarker 24. . . . . . . . . . . . . . . . . . . . . . . . . .
Back
-Up/Rear Turn 3156. . . . . . . . . . . . . . . . . . . . . .
Center
- Mounted High Level Stoplamp
(Interior Mounted) 912. . . . . . . . . . . . . . . . . . . . . .
Tail/Stoplamp 3057. . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior Lamps Bulb
Dome 561 *. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glovebox 194 *. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
For service on these bulbs, contact your Chevrolet
dealer service department.
Capacities and Specifications
Engine Specifications
VIN Engine Code J. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Type V6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Displacement 3.1 Liters. . . . . . . . . . . . . . . . . . . . . . . .
Firing Order 1
-2-3-4-5-6 . . . . . . . . . . . . . . . . . . . . . .
Horsepower 170. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Nut Torque100 lb
-ft (140 N´m) . . . . . . . . . .
Cooling System13.6 quarts (12.9 L) . . . . . . . . . . . . .
Engine Crankcase4.5 quarts (4.3 L) . . . . . . . . . . . .
Fuel Tank14.3 gallons (54.1 L) . . . . . . . . . . . . . . . . .
Refrigerant, Air ConditioningSee refrigerant . . . . .
charge label under the hood.
Tire Pressures, SizesSee Tire
-Loading . . . . . . . . . . .
Information label on the rear driver's
side passenger door.
All capacities are approximate. When adding, be sure to fill
to the appropriate level or as recommended in this manual.
See ªRecommended Fluids and Lubricantsº in the Index.

6-61
Normal Maintenance
Replacement Parts
Air Cleaner ElementAC Type A-1279C . . . . . . . . .
Engine Oil FilterAC Type PF
-47 . . . . . . . . . . . . . . . .
Spark PlugsAC Type
41
-940 (Platinum Plug) . . . . .
Gap: 0.060 inch (1.52 mm)
Windshield Wiper Blades
Passenger's Side 19.0 inches (48.0 cm). . . . . . . . . . . .
Driver's Side 22.0 inches (56.0 cm). . . . . . . . . . . . . .
Vehicle Dimensions
Length 190.4 inches (483.7 cm). . . . . . . . . . . . . . . . .
Width 69.4 inches (176.3 cm). . . . . . . . . . . . . . . . . . .
Height 56.4 inches (143.2 cm). . . . . . . . . . . . . . . . . . .
Wheelbase 107.0 inches (271.9 cm). . . . . . . . . . . . . .
Front Tread 59.0 inches (149.9 cm). . . . . . . . . . . . . . .
Rear Tread 59.3 inches (150.5 cm). . . . . . . . . . . . . . .

7-
7-1
Section 7 Maintenance Schedule
This section covers the maintenance required for your vehicle. Your vehicle needs these services to retain its safety,
dependability and emission control performance.
7
-2 Introduction
7
-4 Part A: Scheduled Maintenance Services
7
-7 Short Trip/City Scheduled Maintenance
7
-19 Long Trip/Highway Scheduled Maintenance7
-27 Part B: Owner Checks and Services
7
-31 Part C: Periodic Maintenance Inspections
7
-33 Part D: Recommended Fluids and Lubricants
7
-34 Part E: Maintenance Record

7-2
Have you purchased the GM Protection Plan?
The Plan supplements your new vehicle warranties.
See your Warranty and Owner Assistance booklet, or
your dealer for details.
Introduction
Your Vehicle and the Environment
Proper vehicle maintenance not only helps to keep your
vehicle in good working condition, but also helps the
environment. All recommended maintenance procedures
are important. Improper vehicle maintenance can even
affect the quality of the air we breathe. Improper fluid
levels or the wrong tire inflation can increase the level
of emissions from your vehicle. To help protect our
environment, and to keep your vehicle in good
condition, please maintain your vehicle properly.
Maintenance Requirements
Maintenance intervals, checks, inspections and
recommended fluids and lubricants as prescribed in this
manual are necessary to keep your vehicle in good
working condition. Any damage caused by failure to
follow recommended maintenance may not be covered
by warranty.

7-3 How This Section is Organized
This maintenance schedule is divided into five parts:
ªPart A: Scheduled Maintenance Servicesº shows
what to have done and how often. Some of these
services can be complex, so unless you are technically
qualified and have the necessary equipment, you should
let your dealer's service department or another qualified
service center do these jobs.
CAUTION:
Performing maintenance work on a vehicle can
be dangerous. In trying to do some jobs, you can
be seriously injured. Do your own maintenance
work only if you have the required know
-how
and the proper tools and equipment for the job.
If you have any doubt, have a qualified
technician do the work.
If you want to get the service information, see ªService
and Owner Publicationsº in the Index.ªPart B: Owner Checks and Servicesº tells you
what should be checked and when. It also explains what
you can easily do to help keep your vehicle in
good condition.
ªPart C: Periodic Maintenance Inspectionsº
explains important inspections that your dealer's service
department or another qualified service center
should perform.
ªPart D: Recommended Fluids and Lubricantsº
lists some recommended products necessary to help
keep your vehicle properly maintained. These products,
or their equivalents, should be used whether you do the
work yourself or have it done.
ªPart E: Maintenance Recordº is a place
for you to record and keep track of the maintenance
performed on your vehicle. Keep your maintenance
receipts. They may be needed to qualify your vehicle for
warranty repairs.

7-4
Part A: Scheduled
Maintenance Services
Using Your Maintenance Schedule
We at General Motors want to help you keep your
vehicle in good working condition. But we don't know
exactly how you'll drive it. You may drive very short
distances only a few times a week. Or you may drive
long distances all the time in very hot, dusty weather.
You may use your vehicle in making deliveries. Or
you may drive it to work, to do errands or in many
other ways.
Because of all the different ways people use their
vehicles, maintenance needs vary. You may need more
frequent checks and replacements. So please read the
following and note how you drive. If you have any
questions on how to keep your vehicle in good
condition, see your dealer.
This part tells you the maintenance services you should
have done and when you should schedule them. If you
go to your dealer for your service needs, you'll know
that GM
-trained and supported service people will
perform the work using genuine GM parts.The proper fluids and lubricants to use are listed in
Part D. Make sure whoever services your vehicle uses
these. All parts should be replaced and all necessary
repairs done before you or anyone else drives
the vehicle.
These schedules are for vehicles that:

carry passengers and cargo within recommended
limits. You will find these limits on your vehicle's
Tire
-Loading Information label. See ªLoading Your
Vehicleº in the Index.

are driven on reasonable road surfaces within legal
driving limits.

use the recommended fuel. See ªFuelº in the Index.
Selecting the Right Schedule
First you'll need to decide which of the two schedules
is right for your vehicle. Here's how to decide which
schedule to follow:

Scheduled Maintenance
7-5
Short Trip/City Definition
Follow the Short Trip/City Scheduled Maintenance if
any one of these conditions is true for your vehicle:

Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.

Most trips include extensive idling (such as frequent
driving in stop
-and-go traffic).

Most trips are through dusty areas.

You frequently tow a trailer or use a carrier on top of
your vehicle.

If the vehicle is used for delivery service, police, taxi
or other commercial application.
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil to break
down sooner.
Short Trip/City Intervals
Every 3,000 Miles (5 000 km): Engine Oil and Filter
Change (or 3 months, whichever occurs first).
Every 6,000 Miles (10 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Engine Air Cleaner
Filter Inspection, if driving in dusty conditions.
Every 30,000 Miles (50 000 km): Engine Air Cleaner
Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic Transaxle
Service (severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection.
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.