CHEVROLET OPTRA 5 2007 1.G Owners Manual

45,000 Miles (75 000 km)
❑Change engine oil and filter and replace engine
oil pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Replace passenger compartment air filter.
If you drive regularly under dusty conditions, the
filter may require replacement more often.
❑Inspect engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 264for more information.
❑Rotate tires. SeeTire Inspection and Rotation
on page 316for proper rotation pattern and
additional information.(See footnote +.)
❑Inspect drive belt(s).
52,500 Miles (87 500 km)
❑Change engine oil and filter and replace engine
oil pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 316for proper rotation pattern and
additional information.(See footnote +.)
60,000 Miles (100 000 km)
❑Change engine oil and filter and replace engine
oil pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Replace passenger compartment air filter.
If you drive regularly under dusty conditions, the
filter may require replacement more often.
❑Replace engine air cleaner filter. SeeEngine
Air Cleaner/Filter on page 264for more
information.
❑Rotate tires. SeeTire Inspection and Rotation
on page 316for proper rotation pattern and
additional information.(See footnote +.)
❑Replace spark plugs.An Emission Control
Service.
❑Replace spark plug wires.An Emission Control
Service.
❑Inspect drive belt(s).
❑Replace timing belt.
❑Inspect EVAP canister and vapor lines.
Replace EVAP vent solenoid valve.An
Emission Control Service. (See footnote †.)
371

❑Inspect PCV system.An Emission Control
Service. (See footnote †.)
❑Change brake/clutch fluid (or every 24 months,
whichever occurs first).
67,500 Miles (112 500 km)
❑Change engine oil and filter and replace engine
oil pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 316for proper rotation pattern and
additional information.(See footnote +.)
75,000 Miles (125 000 km)
❑Change engine oil and filter and replace engine
oil pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Replace passenger compartment air filter.
If you drive regularly under dusty conditions, the
filter may require replacement more often.
❑Inspect engine air cleaner filter. SeeEngine Air
Cleaner/Filter on page 264for more information.❑Rotate tires. SeeTire Inspection and Rotation
on page 316for proper rotation pattern and
additional information.(See footnote +.)
❑Inspect drive belt(s).
82,500 Miles (137 500 km)
❑Change engine oil and filter and replace engine
oil pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 316for proper rotation pattern and
additional information.(See footnote +.)
90,000 Miles (150 000 km)
❑Change engine oil and filter and replace engine
oil pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Replace passenger compartment air filter.
If you drive regularly under dusty conditions, the
filter may require replacement more often.
❑Replace engine air cleaner filter. SeeEngine
Air Cleaner/Filter on page 264for more
information.
372

❑Rotate tires. SeeTire Inspection and Rotation
on page 316for proper rotation pattern and
additional information.(See footnote +.)
❑Replace spark plugs.An Emission Control
Service.
❑Replace fuel filter.An Emission Control
Service. (See footnote †.)
❑Inspect drive belt(s).
❑Inspect timing belt.
❑Inspect EVAP canister, vapor lines and EVAP
vent solenoid valve.An Emission Control
Service. (See footnote †.)
❑Inspect PCV system.An Emission Control
Service. (See footnote †.)
❑Change brake/clutch fluid (or every 24 months,
whichever occurs first).97,500 Miles (162 500 km)
❑Change engine oil and filter and replace engine
oil pan drain plug washer (or every 12 months,
whichever occurs first).An Emission Control
Service.
❑Rotate tires. SeeTire Inspection and Rotation
on page 316for proper rotation pattern and
additional information.(See footnote +.)
150,000 Miles (240 000 km)
❑Drain, flush, and refill cooling system. This
service can be complex; you should have
your dealer perform this service. SeeEngine
Coolant on page 268for what to use. Inspect
hoses. Clean radiator, condenser, pressure cap,
and neck. Pressure test the cooling system
and pressure cap.An Emission Control Service.
373

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals
specified to help ensure the safety, dependability
and emission control performance of your
vehicle.
Be sure any necessary repairs are completed at
once. Whenever any fluids or lubricants are added
to your vehicle, make sure they are the proper
ones, as shown in Part D.
At Each Fuel Fill
It is important for you or a service station attendant
to perform these underhood checks at each fuel fill.
Engine Oil Level Check
Check the engine oil level and add the proper oil
if necessary. SeeEngine Oil on page 260for
further details.
Engine Coolant Level Check
Check the engine coolant level and add the proper
coolant mixture if necessary. SeeEngine Coolant
on page 268for further details.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the
windshield washer fluid reservoir and add
the proper fluid if necessary. SeeWindshield
Washer Fluid on page 280for further details.
At Least Once a Month
Tire Ination Check
Visually inspect the tires and make sure the tires
are inflated to the correct pressures. Do not
forget to check the spare tire. SeeInflation - Tire
Pressure on page 311.
374

At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all
your belts, buckles, latch plates, retractors
and anchorages are working properly. Look for
any other loose or damaged safety belt system
parts. If you see anything that might keep a safety
belt system from doing its job, have it repaired.
Have any torn or frayed safety belts replaced.
Also look for any opened or broken airbag
coverings, and have them repaired or replaced.
(The airbag system does not need regular
maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace
blade inserts that appear worn or damaged or
that streak or miss areas of the windshield. Also
seeWindshield and Wiper Blades on page 340.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them
last longer, seal better, and not stick or squeak.
Apply silicone grease with a clean cloth. During
very cold, damp weather more frequent application
may be required. SeePart D: Recommended
Fluids and Lubricants on page 382.
Automatic Transaxle Check
It is not necessary to check the transaxle fluid
level. A transaxle fluid leak is the only reason for
fluid loss. Check for leaks. If a leak occurs,
take the vehicle to your dealer and have it repaired
as soon as possible.
375

Manual Transaxle Check
It is not necessary to check the transaxle fluid
level. Check for leaks. A fluid leak is the only
reason for fluid loss. Have the system inspected
and repaired if needed.
Clutch and Brake Pedal Free Play
Check
Check the clutch pedal and brake pedal for free
play and adjust as necessary.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified in Part D.
Body Lubrication Service
Lubricate all hood latch assemblies, secondary
latch, pivots, spring anchor, release pawl,
hood and body door hinges, rear compartment,
and any folding seat hardware. Part D tells
you what to use. More frequent lubrication
may be required when exposed to a corrosive
environment.
376

Starter Switch Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough
room around the vehicle.
2. Firmly apply both the parking brake and the
regular brake. SeeParking Brake on page 116
if necessary.
Do not use the accelerator pedal, and be
ready to turn off the engine immediately
if it starts.3. On automatic transaxle vehicles, try to start
the engine in each gear. The starter should
work only in PARK (P) or NEUTRAL (N).
If the starter works in any other position, your
vehicle needs service.
On manual transaxle vehicles, put the shift
lever in NEUTRAL, push the clutch pedal
down halfway and try to start the engine.
The starter should work only when the clutch
pedal is pushed down all the way to the
floor. If the starter works when the clutch pedal
is not pushed all the way down, your vehicle
needs service.
377

Automatic Transaxle Shift Lock Control
System Check
{CAUTION:
When you are doing this inspection, the
vehicle could move suddenly. If the vehicle
moves, you or others could be injured.
1. Before you start, be sure you have enough
room around the vehicle. It should be parked
on a level surface.
2. Firmly apply the parking brake. SeeParking
Brake on page 116if necessary.
Be ready to apply the regular brake
immediately if the vehicle begins to move.
3. With the engine off, turn the ignition to ON,
but do not start the engine. Without applying
the regular brake, try to move the shift
lever out of PARK (P) with normal effort. If the
shift lever moves out of PARK (P), your
vehicle needs service.
Ignition Transaxle Lock Check
While parked, and with the parking brake set, try
to turn the ignition to LOCK in each shift lever
position.
•With an automatic transaxle, the ignition
should turn to LOCK only when the shift lever
is in PARK (P).
•With a manual transaxle, the ignition should
turn to LOCK only when you press the key
release button.
On all vehicles, the ignition key should come out
only in LOCK.
Turn the steering wheel to the left and to the right.
It should only lock when turned to the right.
378

Parking Brake and Automatic Transaxle
Park (P) Mechanism Check
{CAUTION:
When you are doing this check, your
vehicle could begin to move. You or
others could be injured and property
could be damaged. Make sure there is
room in front of your vehicle in case it
begins to roll. Be ready to apply the
regular brake at once should the vehicle
begin to move.Park on a fairly steep hill, with the vehicle facing
downhill. Keeping your foot on the regular
brake, set the parking brake.
•To check the parking brake’s holding ability:
With the engine running and transaxle in
NEUTRAL (N), slowly remove foot pressure
from the regular brake pedal. Do this until the
vehicle is held by the parking brake only.
•To check the PARK (P) mechanism’s holding
ability: With the engine running, shift to
PARK (P). Then release the parking brake
followed by the regular brake.
Underbody Flushing Service
At least every spring, use plain water to flush any
corrosive materials from the underbody. Take
care to clean thoroughly any areas where mud and
other debris can collect.
379

Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services
which should be performed at least twice a
year (for instance, each spring and fall).You
should let your dealer’s service department
do these jobs. Make sure any necessary repairs
are completed at once.
Proper procedures to perform these services may
be found in a service manual. SeeService
Publications Ordering Information on page 406.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and
steering system for damaged, loose or missing
parts, signs of wear or lack of lubrication. Inspect
the power steering lines and hoses for proper
hook-up, binding, leaks, cracks, chafing, etc.
Clean and then inspect the drive axle boot seals
for damage, tears or leakage. Replace seals
if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the
body near the exhaust system. Look for broken,
damaged, missing or out-of-position parts as
well as open seams, holes, loose connections or
other conditions which could cause a heat
build-up in the floor pan or could let exhaust fumes
into the vehicle. SeeEngine Exhaust on
page 121.
Fuel System Inspection
Inspect the complete fuel system for damage
or leaks.
380