engine CHEVROLET OPTRA 5 2007 1.G Manual PDF

Replacing Brake System Parts
The braking system on a vehicle is complex.
Its many parts have to be of top quality and work
well together if the vehicle is to have really
good braking. Your vehicle was designed and
tested with top-quality GM brake parts. When you
replace parts of the braking system — for
example, when the brake linings wear down and
you need new ones put in — be sure you get new
approved GM replacement parts. If you do not,
the brakes might not work properly. For example,
if someone puts in brake linings that are wrong
for your vehicle, the balance between the front
and rear brakes can change — for the worse.
The braking performance you have come to expect
can change in many other ways if someone
puts in the wrong replacement brake parts.
Battery
Your vehicle has a maintenance free battery.
When it is time for a new battery, get one that has
the replacement number shown on the original
battery’s label. SeeEngine Compartment Overview
on page 258for battery location.Warning:Battery posts, terminals, and related
accessories contain lead and lead compounds,
chemicals known to the State of California
to cause cancer and reproductive harm.
Wash hands after handling.
Vehicle Storage
If you are not going to drive your vehicle for
25 days or more, remove the black, negative (−)
cable from the battery. This will help keep
your battery from running down.
{CAUTION:
Batteries have acid that can burn you and
gas that can explode. You can be badly
hurt if you are not careful. SeeJump
Starting on page 285for tips on working
around a battery without getting hurt.
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Notice:If you leave your radio or other
accessories on during the jump starting
procedure, they could be damaged. The repairs
would not be covered by your warranty.
Always turn off your radio and other
accessories when jump starting your vehicle.
3. Turn off the ignition on both vehicles.
Unplug unnecessary accessories plugged into
the cigarette lighter or the accessory power
outlet. Turn off the radio and all lamps that are
not needed. This will avoid sparks and help
save both batteries. And it could save
the radio!
4. Open the hoods and locate the batteries.
Find the positive (+) and negative (−)
terminal locations on each vehicle. Your
vehicle’s positive (+) terminal is located under
a red tethered cap on the battery. The
negative (–) terminal is located under a black
tethered cap on the battery. SeeEngine
Compartment Overview on page 258for more
information on location. Flip the caps up to
access the positive (+) and negative (–)
terminals.
{CAUTION:
An electric fan can start up even when the
engine is not running and can injure you.
Keep hands, clothing and tools away from
any underhood electric fan.
{CAUTION:
Using a match near a battery can cause
battery gas to explode. People have been
hurt doing this, and some have been
blinded. Use a ashlight if you need
more light.
Be sure the battery has enough water.
You do not need to add water to the
battery installed in your new vehicle.
CAUTION: (Continued)
286

CAUTION: (Continued)
But if a battery has ller caps, be sure
the right amount of uid is there. If it is low,
add water to take care of that rst. If you
don’t, explosive gas could be present.
Battery uid contains acid that can burn
you. Do not get it on you. If you
accidentally get it in your eyes or on your
skin, ush the place with water and get
medical help immediately.
{CAUTION:
Fans or other moving engine parts can
injure you badly. Keep your hands away
from moving parts once the engine is
running.5. Check that the jumper cables do not have
loose or missing insulation. If they do, you
could get a shock. The vehicles could
be damaged too.
Before you connect the cables, here are some
things you should know. Positive (+) will go
to positive (+) or to a remote positive (+)
terminal if the vehicle has one. Negative (−)
will go to a heavy, unpainted metal engine part
or to a remote negative (−) terminal if the
vehicle has one.
Do not connect positive (+) to negative (−)or
you will get a short that would damage
the battery and maybe other parts too. And do
not connect the negative (−) cable to the
negative (−) terminal on the dead battery
because this can cause sparks.
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6. Connect the red
positive (+) cable
to the positive (+)
terminal of the
dead battery.
Use a remote positive (+) terminal if the
vehicle has one.
7. Do not let the other end touch metal. Connect
it to the positive (+) terminal of the good
battery. Use a remote positive (+) terminal if
the vehicle has one.
8. Now connect the black negative (−) cable to
the negative (−) terminal of the good battery.
Use a remote negative (−) terminal if the
vehicle has one.
Do not let the other end touch anything until the
next step. The other end of the negative (−)
cabledoes notgo to the dead battery. It goes to
a heavy, unpainted metal engine part or to a
remote negative (−) terminal on the vehicle with
the dead battery.9. Connect the
other end of the
negative (−) cable at
least 18 inches
(45 cm) away from
the dead battery, but
not near engine
parts that move.
The electrical connection is just as good
there, and the chance of sparks getting back
to the battery is much less.
10. Now start the vehicle with the good battery
and run the engine for a while.
11. Try to start the vehicle that had the dead
battery. If it will not start after a few tries,
it probably needs service.
288

Notice:If the jumper cables are connected or
removed in the wrong order, electrical shorting
may occur and damage the vehicle. The repairs
would not be covered by your warranty. Always
connect and remove the jumper cables in the
correct order, making sure that the cables do
not touch each other or other metal.
A. Heavy, Unpainted Metal Engine Part or
Remote Negative (–) Terminal
B. Good Battery or Remote Positive (+) and
Remote Negative (–) Terminals
C. Dead Battery or Remote Positive (+) TerminalTo disconnect the jumper cables from both
vehicles, do the following:
1. Disconnect the black negative (−) cable from
the vehicle that had the dead battery.
2. Disconnect the black negative (−) cable from
the vehicle with the good battery.
3. Disconnect the red positive (+) cable from the
vehicle with the good battery.
4. Disconnect the red positive (+) cable from the
other vehicle.
5. Return the caps over the positive (+) and
negative (–) terminals to their original
positions.
Jumper Cable Removal
289

(B) Tire Ply Material:The type of cord and
number of plies in the sidewall and under the tread.
(C) Tire Identication Number (TIN):The Tire
Identification Number (TIN). The TIN shows
the manufacturer and plant code, tire size, and
date the tire was manufactured. The TIN is molded
onto both sides of the tire, although only one
side may have the date of manufacture.
(D) Maximum Cold Ination Load
Limit:Maximum load that can be carried and
the maximum pressure needed to support
that load. SeeCompact Spare Tire on page 334
andLoading Your Vehicle on page 236.
(E) Tire Ination:The temporary use tire or
compact spare tire should be inflated to 60 psi
(420 kPa). For more information on tire pressure
and inflation seeInflation - Tire Pressure on
page 311.
(F) Tire Size:A combination of letters and
numbers define a tire’s width, height, aspect ratio,
construction type and service description.
The letter T as the first character in the tire size
means the tire is for temporary use only.Tire Size
The following illustration shows an example of a
typical passenger car tire size.
(A) Passenger (P-Metric) Tire:The United States
version of a metric tire sizing system. The letter P
as the first character in the tire size means a
passenger vehicle tire engineered to standards set
by the U. S. Tire and Rim Association.
(B) Tire Width:The three-digit number indicates
the tire section width in millimeters from sidewall
to sidewall.
306

{CAUTION:
Changing a tire can be dangerous. The
vehicle can slip off the jack and roll over or
fall on you or other people. You and they
could be badly injured or even killed. Find a
level place to change your tire. To help
prevent the vehicle from moving:
1. Set the parking brake rmly.
2. Put an automatic transaxle shift lever
in PARK (P), or shift a manual
transaxle to FIRST (1) or REVERSE (R).
3. Turn off the engine and do not restart
while the vehicle is raised.
4. Do not allow passengers to remain in
the vehicle.
To be even more certain the vehicle will not
move, you should put blocks at the front
and rear of the tire farthest away from the
one being changed. That would be the tire
on the other side, at the opposite end of the
vehicle.When you have a flat tire, use the following
example as a guide to assist you in the placement
of wheel blocks.
The following information will tell you how to use
the jack and change a tire.
325

Description Usage
Swirl Remover PolishRemoves swirl marks, fine
scratches and other light
surface contamination.
Cleaner WaxRemoves light scratches
and protects finish.
Foaming Tire Shine
Low GlossCleans, shines and
protects in one easy step,
no wiping necessary.
Wash Wax ConcentrateMedium foaming
shampoo. Cleans and
lightly waxes.
Biodegradable and
phosphate free.
Spot LifterQuickly and easily
removes spots and stains
from carpets, vinyl and
cloth upholstery.
Odor EliminatorOdorless spray odor
eliminator used on fabrics,
vinyl, leather and carpet.Vehicle Identication
Vehicle Identication Number (VIN)
This is the legal identifier for your vehicle.
It appears on a plate in the front corner of the
instrument panel, on the driver side. You can see
it if you look through the windshield from outside
your vehicle. The VIN also appears on the Vehicle
Certification and Service Parts labels and the
certificates of title and registration.
Engine Identication
The eighth character in your VIN is the engine
code. This code helps you identify your vehicle’s
engine, specifications, and replacement parts.
344

There are spare fuses provided in the engine
compartment fuse block. If you ever have a problem
on the road and do not have a spare fuse, you can
borrow one that has the same amperage. Just pick
a feature of your vehicle that you can get along
without — like the radio or cigarette lighter — and
use its fuse, if it is the correct amperage. Replace it
as soon as you can.
There are two fuse blocks in your vehicle: the
instrument panel fuse block and the engine
compartment fuse block.
There is a fuse puller located on the engine
compartment fuse block. It can be used to easily
remove fuses from the fuse block.Instrument Panel Fuse Block
The instrument panel fuse block is located on
the end of the instrument panel, on the driver’s
side of the vehicle. To access the fuses, open the
fuse panel door by pulling out.
To reinstall the door, insert the tabs at the back
end first, then push the door into the instrument
panel to secure it.
347

Fuses Usage
AIRBAG Airbag
WPR Wiper
RADIO/CLK Radio/Clock
ECM Engine Control ModuleFuses Usage
AIRBAG Airbag
AUX LTR Extra Jack
TRN SIG
LAMPSTurn Signal Lamps
ABS Anti-lock Brake System
348