engine CHEVROLET SUBURBAN 2004 9.G Owners Manual

(A) Light Truck (LT-Metric) Tire:The United States
version of a metric tire sizing system. The letter “LT” as
the rst two characters in the tire size means a light
truck tire engineered to standards set by the U. S. Tire
and Rim Association.
(B) Tire Width:The three-digit number indicates the
tire section width in millimeters from sidewall to sidewall.
(C) Aspect Ratio:A two-digit number that indicates
the tire height-to-width measurements. For example, if
the tire size aspect ratio is “75,” as shown in item “C” of
the illustration, it would mean that the tire’s sidewall is
75% as high as it is wide.(D) Construction Code:A letter code is used to
indicate the type of ply construction in the tire. The letter
“R” means radial ply construction; the letter “D” means
diagonal or bias ply construction; and the letter “B”
means belted-bias ply construction.
(E) Rim Diameter:Diameter of the wheel in inches.
(F) Service Description:The service description
indicates the load range and speed rating of a tire.
The load index can range from 1 to 279. Speed ratings
range from “A” to “Z”. The light truck tire size example
above shows dual or single tire congurations.Tire Terminology and Denitions
Air Pressure:The amount of air inside the tire pressing
outward on each square inch of the tire. Air pressure
is expressed in pounds per square inch (psi) or
kilopascal (kPa).
Accessory Weight:This means the combined weight
of optional accessories. Some examples of optional
accessories are, automatic transmission, power steering,
power brakes, power windows, power seats, and air
conditioning.
Aspect Ratio:The relationship of a tire’s height to
its width. Light Truck (LT-Metric) Tire
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TPM Sensor Identication Codes
Each TPM sensor has a unique identication code. Any
time you rotate your vehicle’s tires or replace one or more
of the TPM sensors, the identication codes will need to
be matched to the new tire/wheel position. Each tire/
wheel position is matched to a sensor, by increasing or
decreasing the tire’s air pressure. The sensors are
matched to the tire/wheel positions in the following
order: left front (LF); right front (RF); right rear (RR) and
left rear (LR).
You will have one minute to match the rst tire/wheel
position, and ve minutes overall to match all four
tire/wheel positions. If it takes longer than one minute,
to match the rst tire and wheel, or more than ve
minutes to match all four tire and wheel positions the
matching process stops and you will need to start over.
The TPM sensor matching process is outlined below:
1. Set the Parking brake.
2. Turn the ignition switch to RUN with the engine off.
3. Turn the exterior lamp switch from “Off” to “On”
four times within 3 seconds. A double horn
chirp will sound and the TPM low tire warning
light will begin to ash. The double horn
chirp and ashing TPM warning light indicate
that the TPM matching process has started.The TPM warning light should continue ashing
throughout the matching procedure. The SERVICE
TIRE MONITOR message will be displayed on
the Driver Information Center (DIC).
4. Start with the left (driver’s side) front tire.
5. Remove the valve cap from the valve cap stem.
Activate the TPM sensor by increasing or
decreasing the tire’s air pressure for 10 seconds,
then stop and listen for a single horn chirp.
The single horn chirp should sound within
15 seconds, conrming that the sensor identication
code has been matched to this tire and wheel
position. If you do not hear the conrming single
horn chirp, you will need to start over with step
number one. To let air-pressure out of a tire you can
use the pointy end of the valve cap, a pencil-style
air pressure gage or a key.
6. Proceed to the right (passenger’s side) front tire,
and repeat the procedure in step 5.
7. Proceed to the right (passenger’s side) rear tire,
and repeat the procedure in step 5.
8. Proceed to the left (driver’s side) rear tire, and
repeat the procedure in step 5.
9. After hearing the conrming horn chirp for the left
rear tire, check to see if the TPM warning light is
still ashing. If yes, turn the ignition switch to OFF.
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{CAUTION:
Changing a tire can be dangerous. The vehicle
can slip off the jack and roll over or fall on you
or other people. You and they could be badly
injured or even killed. Find a level place to
change your tire. To help prevent the vehicle
from moving:
1. Set the parking brake rmly.
2. Put the shift lever in PARK (P).
3. Turn off the engine and do not restart
while the vehicle is raised.
4. Do not allow passengers to remain in the
vehicle.
5. Put the wheel blocks at the front and rear
of the tire farthest away from the one
being changed. That would be the tire on
the other side, at the opposite end of the
vehicle.The following steps will tell you how to use the jack and
change a tire.
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Vehicle Identication
Vehicle Identication Number (VIN)
This is the legal identier for your vehicle. It appears on
a plate in the front corner of the instrument panel, on
the driver’s side. You can see it if you look through the
windshield from outside your vehicle. The VIN also
appears on the Vehicle Certication and Service Parts
labels and the certicates of title and registration.
Engine Identication
The 8th character in your VIN is the engine code.
This code will help you identify your engine,
specications and replacement parts.
Service Parts Identication Label
You’ll nd this label located in the glove box. It’s very
helpful if you ever need to order parts. On this label is:
Your VIN
The model designation
Paint information
A list of all production options and special
equipment
Be sure that this label is not removed from the vehicle.
5-109

Device Usage
SEO Special Equipment Option
TRAILER Trailer Brake Wiring
UPFIT Uptter (Not Used)
SL RIDERide Control Harness
Connection
HDLR 2 Headliner Wiring Connector
BODY Body Wiring Connector
DEFOG Rear Defogger Relay
HDLNR 1 Headliner Wiring Connector 1
SPARE RELAY Not Used
CB SEATDriver and Passenger Seat
Module Circuit Breaker
CB RT DOORRight Power Window Circuit
Breaker
Device Usage
SPARE Not Used
INFO Infotainment Harness Connection
Underhood Fuse Block
The underhood fuse block in the engine compartment
on the driver’s side of the vehicle near the battery.
Lift the cover for access to the fuse/relay block.
To remove fuses, hold the end of the fuse between
your thumb and index nger and pull straight out.
SeeEngine Compartment Overview on page 5-14for
more information on its location.
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*1— Gasoline Engine and Fuel Injection Rail #2.
*2— Gasoline Engine and Fuel Injection Rail #1.
*3— Gasoline Engine; Oxygen Sensors.
*4— Gasoline Engine; Oxygen Sensors.
*5— PCM Ignition
Fuses Usage
GLOW PLUG Not Used
CUST FEED Gasoline Accessory Power
STUD #1Auxiliary Power (Single Battery
and Diesels Only)/Dual Battery
(TP2) Do not install fuse.
MBECMid Bussed Electrical Center
Power Feed, Front Seats, Right
Doors
BLOWER Front Climate Control Fan
LBECLeft Bussed Electrical Center,
Door Modules, Door Locks,
Auxiliary Power Outlet — Rear
Cargo Area and Instrument
Panel
STUD 2Accessory Power/Trailer Wiring
Brake Feed
Fuses Usage
ABS Anti-Lock Brakes
VSES/ECAS Vehicle Stability
IGN A Ignition Power
IGN B Ignition Power
LBEC 1Left Bussed Electrical Center,
Left Doors, Truck Body
Controller, Flasher Module
TRL PARK Parking Lamps Trailer Wiring
RR PARKRight Rear Parking and
Sidemarker Lamps
LR PARKLeft Rear Parking and
Sidemarker Lamps
PARK LP Parking Lamps Relay
STARTER Starter Relay
INTPARK Interior Lamps
STOP LP Stoplamps
TBC BATTTruck Body Controller
Battery Feed
SUNROOF Sunroof
5-115

Capacities and Specications
Please refer toRecommended Fluids and Lubricants on page 6-13for more information. All capacities are approximate.
Capacities and Specications
Engine VIN Code Spark Plug Gap
VORTEC™ 4800 V8 V 0.040 inches (1.01 mm)
VORTEC™ 5300 V8 T 0.040 inches (1.01 mm)
VORTEC™ 5300 V8 Z 0.040 inches (1.01 mm)
VORTEC™ 6000 V8 U 0.040 inches (1.01 mm)
VORTEC™ 8100 V8 G 0.060 inches (1.52 mm)
Wheels and Tires
Model Description Torque
C/K 1500 6 bolts (14 mm) 140 lb ft (190Y)
C/K 2500 8 bolts (14 mm) 140 lb ft (190Y)
Tire PressureSee the Certication/Tire label on the rear edge of the driver’s door
or the incomplete vehicle document in the cab.
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After rell, the level must be rechecked. SeeCooling System on page 5-32.
Cooling System Capacity
ApplicationCapacities
English Metric
Cooling System
VORTEC™ 4800 V8 Automatic with Front and Rear A/C 15.0 quarts 14.0 L
VORTEC™ 5300 V8 Automatic with Front A/C 15.0 quarts 14.0 L
VORTEC™ 5300 V8 Automatic with Front and Rear A/C* 14.0 quarts 13.0 L
VORTEC™ 6000 V8 Automatic 13.0 quarts 13.0 L
VORTEC™ 6000 V8 Automatic** 13.0 quarts 13.0 L
VORTEC™ 8100 V8 Automatic 27.0 quarts 25.0 L
*Vehicles equipped with the optional air conditioner.
**Vehicles equipped with the optional engine oil cooler.
Add two liters if equipped with rear heating for all engines.
5-119

After rell, the level must be rechecked. Add enough engine oil so that the uid is within the proper operating range.
SeeEngine Oil on page 5-17.
Capacities
ApplicationCapacities
English Metric
Engine Oil with Filter
VORTEC™ 4800 V8 VIN V 6.0 quarts† 5.7 L†
VORTEC™ 5300 V8 VIN T 6.0 quarts† 5.7 L†
VORTEC™ 5300 V8 VIN Z (E-85) 6.0 quarts† 5.7 L†
VORTEC™ 6000 V8 VIN U 6.0 quarts† 5.7 L†
VORTEC™ 8100 V8 VIN G 6.5 quarts† 6.1 L†
Fuel Tank Capacity
Tahoe 26.0 gallons 98.4 L
Suburban (1500 Series) 31.0 gallons 117.3 L
Suburban (2500 Series) 37.5 gallons 140.0 L
Air Conditioning Refrigerant Capacity
Tahoe 2.71 lbs. 1.23 kg
Suburban 3.0 lbs. 1.36 kg
†Oil lter should be changed at every oil change.
5-120

Maintenance Schedule......................................6-2
Introduction...................................................6-2
Maintenance Requirements..............................6-2
Your Vehicle and the Environment....................6-2
Using Your Maintenance Schedule....................6-2
Scheduled Maintenance...................................6-4
Additional Required Services............................6-6
Maintenance Footnotes...................................6-8Owner Checks and Services..........................6-10
At Each Fuel Fill..........................................6-10
At Least Once a Month.................................6-10
At Least Once a Year...................................6-11
Recommended Fluids and Lubricants...............6-13
Normal Maintenance Replacement Parts..........6-15
Engine Drive Belt Routing..............................6-17
Maintenance Record.....................................6-18
Section 6 Maintenance Schedule
6-1