transmission CHRYSLER CARAVAN 2002 Service Manual

8W-31 TRANSMISSION CONTROL SYSTEM
Component Page
Autostick Switch..................... 8W-31-5
Battery............................ 8W-31-2
Brake Transmission Shift Interlock
Solenoid......................... 8W-31-4
Crankshaft Position Sensor............ 8W-31-3
Data Link Connector................. 8W-31-8
Front Control Module........... 8W-31-4, 5, 8, 9
Fuse 15........................ 8W-31-2, 6, 7
G100.............................. 8W-31-2
G101.............................. 8W-31-2
G103............................ 8W-31-5, 9
G200.............................. 8W-31-5
Ignition Switch...................... 8W-31-9Component Page
Input Speed Sensor................... 8W-31-5
Integrated Power Module . . 8W-31-2, 4, 5, 6, 7, 8, 9
Output Speed Sensor................. 8W-31-5
Park/Neutral Position Switch........... 8W-31-9
Powertrain Control Module....... 8W-31-3, 4, 8, 9
Solenoid/Pressure Switch Assy........ 8W-31-6, 7
Throttle Position Sensor............... 8W-31-3
Torque Converter Clutch Solenoid....... 8W-31-9
Transmission Control
Module.............. 8W-31-2, 3, 4, 5, 6, 7, 8
Transmission Control Relay........ 8W-31-2, 6, 7
Transmission Range Sensor.......... 8W-31-4, 5
RS8W-31 TRANSMISSION CONTROL SYSTEM8W-31-1
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8W-33 VEHICLE SPEED CONTROL
Component Page
Brake Lamp Switch.................. 8W-33-3
Clockspring....................... 8W-33-2, 4
Clutch Pedal Upstop Switch............ 8W-33-4
Engine Control Module................ 8W-33-4
G103.............................. 8W-33-3
G300.............................. 8W-33-4Component Page
Left Speed Control Switch........... 8W-33-2, 4
Powertrain Control Module........... 8W-33-2, 3
Right Speed Control Switch.......... 8W-33-2, 4
Speed Control Servo.................. 8W-33-3
Transmission Control Module........... 8W-33-2
Vehicle Speed Sensor............... 8W-33-2, 4
RS8W-33 VEHICLE SPEED CONTROL8W-33-1
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8W-40 INSTRUMENT CLUSTER
Component Page
Airbag Control Module................ 8W-40-2
Body Control Module....... 8W-40-2, 3, 4, 5, 6, 7,
8, 9, 10, 11
Brake Fluid Level Switch.............. 8W-40-9
Clockspring......................... 8W-40-9
Diagnostic Junction Port...... 8W-40-2, 3, 4, 5, 6,
7, 8, 9, 12
Engine Control Module........... 8W-40-8, 9, 12
Engine Coolant Temp Sensor......... 8W-40-7, 8
Engine Oil Pressure Sensor........... 8W-40-12
Engine Oil Pressure Switch........... 8W-40-12
Front Control Module................. 8W-40-9
Fuel Pump Module................... 8W-40-2
Fuse 24............................ 8W-40-2
G200..................... 8W-40-2, 10, 11, 12
G300.............................. 8W-40-9
Instrument Cluster....... 8W-40-2, 3, 4, 5, 6, 7, 8,
9, 10, 11, 12
Integrated Power Module............ 8W-40-2, 9
Left Front Door Ajar Switch............ 8W-40-3
Left Front Door Lock Motor/Ajar Switch . . . 8W-40-3
Left Sliding Door Control Module........ 8W-40-4
Left Sliding Door Latch Sensing Switch . . . 8W-40-4Component Page
Left Sliding Door Lock Motor/Ajar
Switch........................... 8W-40-4
Left Speed Control Switch............. 8W-40-9
Liftgate Ajar Switch.................. 8W-40-3
Liftgate Cinch/Release Motor........... 8W-40-3
Message Center................... 8W-40-6, 12
Multi- Function Switch................ 8W-40-6
Parking Brake Switch............. 8W-40-10, 11
Powertrain Control Module........ 8W-40-7, 9, 12
Right Front Door Ajar Switch........... 8W-40-3
Right Front Door Lock Motor/Ajar
Switch........................... 8W-40-3
Right Sliding Door Control Module....... 8W-40-5
Right Sliding Door Latch Sensing
Switch........................... 8W-40-5
Right Sliding Door Lock Motor/Ajar
Switch........................... 8W-40-5
Right Speed Control Switch............ 8W-40-9
Traction Control Switch............. 8W-40-7, 8
Transmission Control Module........... 8W-40-7
Vehicle Speed Sensor............... 8W-40-7, 8
Washer Fluid Level Switch............. 8W-40-9
RS8W-40 INSTRUMENT CLUSTER8W-40-1
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8W-80 CONNECTOR PIN-OUTS
Component Page
A/C Compressor Clutch................ 8W-80-6
A/C Pressure Sensor.................. 8W-80-6
A/C-Heater Control C1 (MTC)........... 8W-80-6
A/C-Heater Control C2 (MTC)........... 8W-80-7
Accelerator Pedal Position Sensor
(Diesel).......................... 8W-80-7
Adjustable Pedals Module
(Except Built-Up-Export)............ 8W-80-7
Adjustable Pedals Switch
(Except Built-Up-Export)............ 8W-80-7
Airbag Control Module (ORC)........... 8W-80-8
Ambient Temp Sensor (Except Base)..... 8W-80-8
ATC Remote Sensor (ATC)............. 8W-80-8
Auto Temp Control C1................ 8W-80-9
Auto Temp Control C2................ 8W-80-9
Auto Temp Control C3................ 8W-80-9
Automatic Day/Night Mirror
(Premium/Luxury)................. 8W-80-9
Autostick Switch (Except
Built-Up-Export).................. 8W-80-10
Back-Up Lamp Switch (MTX).......... 8W-80-10
Battery Temperature Sensor (Diesel).... 8W-80-10
Blower Motor Resistor C1 (MTC)....... 8W-80-10
Blower Motor Resistor C2 (MTC)....... 8W-80-10
Body Control Module C1.............. 8W-80-11
Body Control Module C2.............. 8W-80-11
Body Control Module C3.............. 8W-80-12
Body Control Module C4.............. 8W-80-13
Body Control Module C5.............. 8W-80-14
Boost Pressure Sensor (Diesel)......... 8W-80-14
Brake Fluid Level Switch............. 8W-80-14
Brake Lamp Switch................. 8W-80-15
Brake Transmission Shift Interlock Solenoid
(EATX) ......................... 8W-80-15
C100............................. 8W-80-15
C100............................. 8W-80-16
C101............................. 8W-80-16
C101............................. 8W-80-16
C102 (2.4L)........................ 8W-80-17
C102 (2.4L)........................ 8W-80-17
C102 (3.3L/3.8L).................... 8W-80-17
C102 (3.3L/3.8L).................... 8W-80-18
C103 (Diesel)....................... 8W-80-18
C103 (Diesel)....................... 8W-80-18
C106 (Built-Up-Export)............... 8W-80-18
C106 (Built-Up-Export)............... 8W-80-19
C107 (Built-Up-Export)............... 8W-80-19
C107 (Built-Up-Export)............... 8W-80-19
C200............................. 8W-80-20
C200............................. 8W-80-22
C201............................. 8W-80-23
C201............................. 8W-80-24Component Page
C202............................. 8W-80-24
C202............................. 8W-80-24
C203 (United Kingdom).............. 8W-80-24
C203 (United Kingdom).............. 8W-80-25
C300 (LHD)........................ 8W-80-25
C300 (LHD)........................ 8W-80-25
C300 (RHD)....................... 8W-80-26
C300 (RHD)....................... 8W-80-26
C301............................. 8W-80-26
C301............................. 8W-80-26
C302............................. 8W-80-27
C302............................. 8W-80-27
C303 (LHD)........................ 8W-80-27
C303 (LHD)........................ 8W-80-28
C303 (RHD)....................... 8W-80-28
C303 (RHD)....................... 8W-80-28
C304............................. 8W-80-29
C304............................. 8W-80-29
C305............................. 8W-80-29
C305............................. 8W-80-29
C306............................. 8W-80-30
C306............................. 8W-80-30
C307............................. 8W-80-30
C307............................. 8W-80-30
C308............................. 8W-80-31
C308............................. 8W-80-31
C309............................. 8W-80-31
C309............................. 8W-80-32
C310 (Front Console)................ 8W-80-32
C310 (Front Console)................ 8W-80-32
C311 ............................. 8W-80-32
C311 ............................. 8W-80-33
C312............................. 8W-80-33
C312............................. 8W-80-34
C313 (Rear Console)................. 8W-80-34
C313 (Rear Console)................. 8W-80-34
C314 (High Line)................... 8W-80-35
C314 (High Line)................... 8W-80-35
C315 (High Line)................... 8W-80-35
C315 (High Line)................... 8W-80-36
C316 (Power Sliding Door)............ 8W-80-36
C316 (Power Sliding Door)............ 8W-80-36
C317 (Power Sliding Door)............ 8W-80-36
C317 (Power Sliding Door)............ 8W-80-37
C318 (Trailer Tow).................. 8W-80-37
C318 (Trailer Tow).................. 8W-80-37
C319 (Except Built-Up-Export/Low Line) . 8W-80-37
C319 (Except Built-Up-Export/Low Line) . 8W-80-38
C320............................. 8W-80-38
C320............................. 8W-80-38
C321............................. 8W-80-38
C321............................. 8W-80-38
RS8W-80 CONNECTOR PIN-OUTS8W-80-1
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Component Page
Right Rear Lamp Assembly........... 8W-80-107
Right Rear Pillar Speaker............ 8W-80-107
Right Rear Reading Lamp (Luxury).... 8W-80-107
Right Rear Speaker................. 8W-80-107
Right Rear Vent Motor.............. 8W-80-107
Right Rear Wheel Speed Sensor....... 8W-80-108
Right Remote Radio Switch........... 8W-80-108
Right Repeater Lamp
(Built-Up-Export)................ 8W-80-108
Right Seat Airbag.................. 8W-80-108
Right Side Impact Airbag
Control Module.................. 8W-80-108
Right Sliding Door Control Module C1
(Power Sliding Door).............. 8W-80-109
Right Sliding Door Control Module C2
(Power Sliding Door).............. 8W-80-109
Right Sliding Door Latch Sensing Switch
(Power Sliding Door).............. 8W-80-109
Right Sliding Door Lock Motor
(Power Sliding Door).............. 8W-80-110
Right Sliding Door Lock Motor/Ajar Switch
(Manual Sliding Door)............. 8W-80-110
Right Sliding Door Motor
(Power Sliding Door).............. 8W-80-110
Right Speed Control Switch.......... 8W-80-110
Right Stop/Turn Signal Relay
(Trailer Tow).................... 8W-80-110Component Page
Right Turn Signal Lamp
(Built-Up-Export)................. 8W-80-111
Right Visor/Vanity Lamp
(Premium/Luxury)................ 8W-80-111
Sentry Key Immobilizer Module....... 8W-80-111
Siren (United Kingdom).............. 8W-80-111
Solenoid/Pressure Switch Assy (EATX) . . 8W-80-111
Speed Control Servo (Gas)............ 8W-80-112
Thatcham Alarm Module C1
(United Kingdom)................ 8W-80-112
Thatcham Alarm Module C2
(United Kingdom)................ 8W-80-112
Throttle Position Sensor (Gas)......... 8W-80-112
Torque Converter Clutch Solenoid
(ATX).......................... 8W-80-113
Traction Control Switch.............. 8W-80-113
Trailer Tow Connector
(Except Built-Up-Export)........... 8W-80-113
Transmission Control Module (EATX) . . . 8W-80-114
Transmission Range Sensor (EATX).... 8W-80-115
TXV Solenoid (ATC)................ 8W-80-115
Vehicle Speed Sensor (MTX/ATX)...... 8W-80-115
Washer Fluid Level Switch........... 8W-80-115
Water In Fuel Sensor (Diesel)......... 8W-80-116
Wiper Module..................... 8W-80-116
RS8W-80 CONNECTOR PIN-OUTS8W-80-5
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BRAKE LAMP SWITCH - BLACK 6 WAY
CAV CIRCUIT FUNCTION
1 A103 18GY/RD FUSED B(+)
2 L50 18WT/TN BRAKE LAMP SWITCH OUTPUT
3 V30 20VT/WT (GAS) SPEED CONTROL BRAKE SWITCH OUTPUT
4 V32 20VT/YL (GAS) SPEED CONTROL ON/OFF SWITCH SENSE
5 Z429 20BK/OR GROUND
6 B29 20DG/WT SECONDARY BRAKE SWITCH SIGNAL
BRAKE TRANSMISSION SHIFT INTERLOCK SOLENOID (EATX) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 K32 18DB/YL BRAKE TRANSMISSION SHIFT INTERLOCK SOLENOID
CONTROL
2 F2 18PK/YL FCM OUTPUT (UNLOCK-RUN-START)
C100 - BLACK (BODY SIDE)
CAV CIRCUIT
1 D21 20WT/DG (BUILT-UP-EXPORT)
1 D21 20WT/BR (EXCEPT
BUILT-UP-EXPORT)
2 D16 20WT/OR
3 K119 20DB/LG (DIESEL)
3 D20 20WT/LG (GAS)
4 D25 20WT/VT
5 Z111 18BK/WT (EXCEPT
BUILT-UP-EXPORT)
5 Z111 20BK/WT (BUILT-UP-EXPORT)
6 N1 16DB/OR (DIESEL)
7 N2 18DB/YL (DIESEL)
8 K22 20OR/DB (DIESEL)
8 V32 20VT/YL (GAS)
9 B29 20DG/WT
10 V37 20VT
11 K167 20BR/YL (DIESEL)
11 V30 20VT/WT (GAS)
12 K900 20DB/DG
13 B1 18DG/OR (ANTILOCK BRAKES)
14 B2 18DG/LB (ANTILOCK BRAKES)
RS8W-80 CONNECTOR PIN-OUTS8W-80-15
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INTEGRATED POWER MODULE C3 (DIESEL) - YELLOW/RED 20 WAY
CAV CIRCUIT FUNCTION
1 N21 20DB/TN LIFT PUMP RELAY CONTROL
2- -
3 T751 20YL FUSED IGNITION SWITCH OUTPUT (START)
4 T2 18DG/WT TRS REVERSE SENSE
5 N2 18DB/YL LIFT PUMP RELAY OUTPUT
6 F202 18PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
7 C3 18DB/YL A/C COMPRESSOR CLUTCH RELAY OUTPUT
8 Z114 18BK/LG GROUND
9 C13 20LB/OR A/C COMPRESSOR CLUTCH RELAY CONTROL
10 A119 16RD/OR FUSED B(+)
11 C41 20LB/DG CABIN HEATER ASSIST CONTROL
12 T753 20DG/YL FUSED IGNITION SWITCH OUTPUT (START)
13 - -
14 T752 20DG/OR ENGINE STARTER MOTOR RELAY CONTROL
15 Z116 18BK/VT GROUND
16 K51 20BR/WT ECM/PCM RELAY CONTROL
17 F202 18PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
18 - -
19 K342 16BR/WT ECM/PCM RELAY OUTPUT
20 - -
INTEGRATED POWER MODULE C3 (GAS) - NATURAL/RED 20 WAY
CAV CIRCUIT FUNCTION
1 Z115 20BK/OR (EATX) (3.3L/3.8L) GROUND
1 Z115 18BK/OR (EATX) (2.4L) GROUND
2 F1 18PK/WT (EATX) FCM OUTPUT (UNLOCK-RUN-START)
3 T751 18YL (EATX) FUSED IGNITION SWITCH OUTPUT (START)
4 T2 18DG/WT TRS REVERSE SENSE
5 T16 18YL/OR (EATX) TRANSMISSION CONTROL RELAY OUTPUT
6 T15 18YL/BR (EATX) TRANSMISSION CONTROL RELAY CONTROL
7 C3 18DB/YL A/C COMPRESSOR CLUTCH RELAY OUTPUT
8 K31 18BR FUEL PUMP RELAY CONTROL
9 C13 18LB/OR A/C COMPRESSOR CLUTCH RELAY CONTROL
10 A104 18YL/RD (EATX) FUSED B(+)
11 - -
12 - -
13 D25 18WT/VT (EATX) PCI BUS (EATX)
14 T752 18DG/OR ENGINE STARTER MOTOR RELAY CONTROL
15 Z116 18BK/VT GROUND
16 K51 18BR/WT AUTOMATIC SHUT DOWN RELAY CONTROL
17 F202 18PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
18 K173 18BR/VT RADIATOR FAN RELAY CONTROL
19 F202 18PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
20 A109 18OR/RD FUSED B(+)
8W - 80 - 68 8W-80 CONNECTOR PIN-OUTSRS
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INTEGRATED POWER MODULE C7 - BLACK/RED 20 WAY
CAV CIRCUIT FUNCTION
1 C16 20DB/GY (EXCEPT
BUILT-UP-EXPORT)FUSED REAR WINDOW DEFOGGER RELAY OUTPUT
1 C16 18DB/GY (BUILT-UP-EXPORT) FUSED REAR WINDOW DEFOGGER RELAY OUTPUT
2 T141 20YL/OR (BUILT-UP-EXPORT) FUSED IGNITION SWITCH OUTPUT (START)
2 T751 20YL (EXCEPT
BUILT-UP-EXPORT)FUSED IGNITION SWITCH OUTPUT (START)
3 D25 20WT/VT PCI BUS
4 L13 20WT/YL (BUILT-UP-EXPORT) HEADLAMP ADJUST SIGNAL
5 K32 18DB/YL (GAS) BRAKE TRANSMISSION SHIFT INTERLOCK SOLENOID
CONTROL
6- -
7 W7 20BR/GY FRONT WIPER PARK SWITCH SENSE
8 B20 20DG/OR BRAKE FLUID LEVEL SWITCH SENSE
9 F201 18PK/OR FCM OUTPUT (ORC RUN-START DRIVER)
10 F214 18PK/LG FCM OUTPUT (SIACM RUN-START DRIVER)
11 A106 20LB/RD FUSED B(+)
12 - -
13 F2 18PK/WT (GAS) FCM OUTPUT (UNLOCK-RUN-START)
14 - -
15 A114 16GY/RD FUSED B(+) (I.O.D.)
16 D23 20WT/BR FLASH PROGRAM ENABLE
17 L50 18WT/TN BRAKE LAMP SWITCH OUTPUT
18 X1 16DG/BR (PREMIUM 8 SPEAKER) NAME BRAND SPEAKER RELAY OUTPUT
19 X3 20DG/VT HORN SWITCH SENSE
20 F100 18PK/VT FCM OUTPUT (ORC RUN ONLY DRIVER)
INTEGRATED POWER MODULE C8 - ORANGE 10 WAY
CAV CIRCUIT FUNCTION
1 W3 12BR/WT FRONT WIPER HIGH/LOW RELAY LOW SPEED
OUTPUT
2 N1 16DB/OR (DIESEL) FUEL HEATER RELAY OUTPUT
2 N1 16DB/OR (GAS) FUEL PUMP RELAY OUTPUT
3 A108 18LG/RD (BUILT-UP-EXPORT) FUSED B(+)
3 A108 18LG/RD FUSED B(+)
4 A103 18GY/RD FUSED B(+)
5 L77 18WT/BR FUSED PARK LAMP RELAY OUTPUT (LEFT)
6 W4 12BR/OR FRONT WIPER HIGH/LOW RELAY HIGH SPEED
OUTPUT
7 C51 12LB/BR (AUTOMATIC
TEMPERATURE CONTROL) (3 ZONE
HVAC)FUSED REAR BLOWER MOTOR RELAY OUTPUT
8- -
9 L78 18WT/OR FUSED PARK LAMP RELAY OUTPUT (RIGHT)
10 L60 18WT/TN RIGHT FRONT TURN SIGNAL DRIVER
8W - 80 - 70 8W-80 CONNECTOR PIN-OUTSRS
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RIGHT TURN SIGNAL LAMP (BUILT-UP-EXPORT) - ORANGE 2 WAY
CAV CIRCUIT FUNCTION
1 Z344 16BR GROUND
2 L60 16YL RIGHT FRONT TURN SIGNAL DRIVER
RIGHT VISOR/VANITY LAMP (PREMIUM/LUXURY) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
A Z327 20BK/OR GROUND
B M27 20YL/LB READING LAMPS DRIVER
SENTRY KEY IMMOBILIZER MODULE - BLACK 6 WAY
CAV CIRCUIT FUNCTION
1- -
2 D25 20WT/VT PCI BUS
3- -
4 F20 20PK/WT FUSED IGNITION SWITCH OUTPUT (RUN-START)
5 Z120 20BK/WT GROUND
6 A114 20GY/RD FUSED B(+) (I.O.D.)
SIREN (UNITED KINGDOM) - BLACK 4 WAY
CAV CIRCUIT FUNCTION
1 D97 18WT/OR SIREN SIGNAL OUTPUT
2 D96 18WT/LB SIREN SIGNAL CONTROL
3 A600 18RD/LB SIREN SUPPLY
4 G944 18LB/BR SIREN SIGNAL RETURN
SOLENOID/PRESSURE SWITCH ASSY (EATX) - BLACK 8 WAY
CAV CIRCUIT FUNCTION
1 T47 18YL/DG 2-4 PRESSURE SWITCH SENSE
2 T50 18YL/TN LOW/REVERSE PRESSURE SWITCH SENSE
3 T9 18DG/TN OVERDRIVE PRESSURE SWITCH SENSE
4 T16 18YL/OR TRANSMISSION CONTROL RELAY OUTPUT
5 T59 18YL/LB UNDERDRIVE SOLENOID CONTROL
6 T60 18YL/GY OVERDRIVE SOLENOID CONTROL
7 T20 18DG/WT LOW/REVERSE SOLENOID CONTROL
8 T19 18YL/DB 2-4 SOLENOID CONTROL
RS8W-80 CONNECTOR PIN-OUTS8W - 80 - 111
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TRANSMISSION CONTROL MODULE (EATX) - BLACK 60 WAY
CAV CIRCUIT FUNCTION
1 T1 18DG/LB TRS T1 SENSE
2- -
3 T3 18DG/DB TRS T3 SENSE
4- -
5- -
6 K24 18BR/LB CRANKSHAFT POSITION SENSOR SIGNAL
7 D21 18WT/BR SCI TRANSMIT
8 T751 18YL FUSED IGNITION SWITCH OUTPUT (START)
9 T9 18DG/TN OVERDRIVE PRESSURE SWITCH SENSE
10 T10 18DG/LG TORQUE MANAGEMENT REQUEST SENSE
11 F1 18PK/WT FCM OUTPUT (UNLOCK-RUN-START)
12 K22 18BR/OR THROTTLE POSITION SENSOR SIGNAL
13 T13 18DG/VT SPEED SENSOR GROUND
14 T14 18DG/BR OUTPUT SPEED SENSOR SIGNAL
15 T15 18YL/BR TRANSMISSION CONTROL RELAY CONTROL
16 T16 18YL/OR TRANSMISSION CONTROL RELAY OUTPUT
17 T16 18YL/OR TRANSMISSION CONTROL RELAY OUTPUT
18 - -
19 T19 18YL/DB 2-4 SOLENOID CONTROL
20 T20 18DG/WT LOW/REVERSE SOLENOID CONTROL
21 - -
22 - -
23 - -
24 - -
25 - -
26 - -
27 - -
28 - -
29 - -
30 - -
31 - -
32 - -
33 - -
34 - -
35 - -
36 - -
37 - -
38 - -
39 - -
40 - -
41 T41 18DG/GY (3.3L/3.8L) TRS T41 SENSE
41 T41 18YL/DB (2.4L) TRS T41 SENSE
42 T42 18DG/YL TRS T42 SENSE
43 D25 18WT/VT PCI BUS
44 - -
45 - -
46 D16 18WT/OR SCI RECEIVE
47 T47 18YL/DG 2-4 PRESSURE SWITCH SENSE
48 - -
49 - -
50 T50 18YL/TN LOW/REVERSE PRESSURE SWITCH SENSE
51 K900 18DB/DG SENSOR GROUND
52 T52 18DG/WT INPUT SPEED SENSOR SIGNAL
53 Z132 16BK/YL GROUND
54 T54 18DG/OR TRANSMISSION TEMPERATURE SENSOR SIGNAL
8W - 80 - 114 8W-80 CONNECTOR PIN-OUTSRS
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