belt CHRYSLER CARAVAN 2002 Manual PDF

Once a vehicle has been in an accident, the ten-
sioner must be replaced along with any deployed air-
bags and broken or damaged parts. Refer to the
proper Body Diagnostic Procedures manual for diag-
nosis and testing.
WARNING: WHEN THE FRONT AIRBAG IS
DEPLOYED, THE TENSIONER WILL HAVE
DEPLOYED ALSO AND SHOULD BE REPLACED.
SHOULDER BELT HEIGHT
ADJUSTER
REMOVAL
(1) Remove B or C-pillar trim cover.
(2) Remove screws attaching shoulder belt height
adjuster to pillar.
(3) Remove height adjuster from vehicle (Fig. 13).
INSTALLATION
(1) Place height adjuster into position.
(2) Install screws attaching shoulder belt height
adjuster to pillar. Tighten seat belt anchor bolts to 39
N´m (29 ft. lbs.) torque.
(3) Install B or C-pillar trim cover.
SHOULDER BELT HEIGHT
ADJUSTER KNOB
REMOVAL
(1) Disengage clips attaching clam shell cover to
seat belt turning loop and open cover.
(2) Using a trim tool, pry knob from shoulder belt
height adjuster (Fig. 14).
INSTALLATION
(1) Place shoulder belt height adjuster knob in
position on height adjuster.
(2) Push knob on until retainers engage.
Fig. 13 SHOULDER BELT HEIGHT ADJUSTER
1 - SHOULDER HARNESS HEIGHT ADJUSTER
2 - PILLAR
3 - HOOK
4 - BUSHING
Fig. 14 SHOULDER BELT HEIGHT ADJUSTER KNOB
1 - KNOB
2 - HEIGHT ADJUSTER
3 - SEAT BELT TURNING LOOP
4 - SNAP-ON TRIM TOOL A179A
RSRESTRAINTS8O-15
SEAT BELT TENSIONER (Continued)
ProCarManuals.com

DESCRIPTION - CONNECTOR, GROUND AND
SPLICE INFORMATION
CAUTION: Not all connectors are serviced. Some
connectors are serviced only with a harness. A typ-
ical example might be the Supplemental Restraint
System connectors. Always check parts availability
before attempting a repair.
IDENTIFICATION
In-line connectors are identified by a number, as
follows:
²In-line connectors located in the engine compart-
ment are C100 series numbers
²In-line connectors located in the Instrument
Panel area are C200 series numbers.
²In-line connectors located in the body are C300
series numbers.
²Jumper harness connectors are C400 series
numbers.
²Grounds and ground connectors are identified
with a ªGº and follow the same series numbering as
the in-line connectors.
²Splices are identified with an ªSº and follow the
same series numbering as the in-line connectors.
²Component connectors are identified by the com-
ponent name instead of a number. Multiple connec-
tors on a component use a C1, C2, etc. identifier.
LOCATIONS
Section 8W-91 contains connector/ground/splice
location illustrations. The illustrations contain the
connector name (or number)/ground number/splice
number and component identification. Connector/
ground/splice location charts in section 8W-91 refer-
ence the figure numbers of the illustrations.
The abbreviation T/O is used in the component
location section to indicate a point in which the wir-
ing harness branches out to a component. The abbre-
viation N/S means Not Shown in the illustrations
WARNING
WARNINGS - GENERAL
WARNINGSprovide information to prevent per-
sonal injury and vehicle damage. Below is a list of
general warnings that should be followed any time a
vehicle is being serviced.
WARNING: ALWAYS WEAR SAFETY GLASSES FOR
EYE PROTECTION.
WARNING: USE SAFETY STANDS ANYTIME A PRO-
CEDURE REQUIRES BEING UNDER A VEHICLE.WARNING: BE SURE THAT THE IGNITION SWITCH
ALWAYS IS IN THE OFF POSITION, UNLESS THE
PROCEDURE REQUIRES IT TO BE ON.
WARNING: SET THE PARKING BRAKE WHEN
WORKING ON ANY VEHICLE. AN AUTOMATIC
TRANSMISSION SHOULD BE IN PARK. A MANUAL
TRANSMISSION SHOULD BE IN NEUTRAL.
WARNING: OPERATE THE ENGINE ONLY IN A
WELL-VENTILATED AREA.
WARNING: KEEP AWAY FROM MOVING PARTS
WHEN THE ENGINE IS RUNNING, ESPECIALLY THE
FAN AND BELTS.
WARNING: TO PREVENT SERIOUS BURNS, AVOID
CONTACT WITH HOT PARTS SUCH AS THE RADIA-
TOR, EXHAUST MANIFOLD(S), TAIL PIPE, CATA-
LYTIC CONVERTER AND MUFFLER.
WARNING: DO NOT ALLOW FLAME OR SPARKS
NEAR THE BATTERY. GASES ARE ALWAYS
PRESENT IN AND AROUND THE BATTERY.
WARNING: ALWAYS REMOVE RINGS, WATCHES,
LOOSE HANGING JEWELRY AND AVOID LOOSE
CLOTHING.
DIAGNOSIS AND TESTING - WIRING HARNESS
TROUBLESHOOTING TOOLS
When diagnosing a problem in an electrical circuit
there are several common tools necessary. These tools
are listed and explained below.
²Jumper Wire - This is a test wire used to con-
nect two points of a circuit. It can be used to bypass
an open in a circuit.
WARNING: NEVER USE A JUMPER WIRE ACROSS
A LOAD, SUCH AS A MOTOR, CONNECTED
BETWEEN A BATTERY FEED AND GROUND.
²Voltmeter - Used to check for voltage on a cir-
cuit. Always connect the black lead to a known good
ground and the red lead to the positive side of the
circuit.
CAUTION: Most of the electrical components used
in today's vehicles are Solid State. When checking
voltages in these circuits, use a meter with a 10 -
megohm or greater impedance rating.
RS8W-01 WIRING DIAGRAM INFORMATION8W-01-7
WIRING DIAGRAM INFORMATION (Continued)
ProCarManuals.com

Component Page
Mid Reading Lamps.................... 8W-44
Mode Door Actuator.................... 8W-42
Multi- Function Switch........... 8W-50, 52, 53
Output Speed Sensor................... 8W-31
Overhead Console..................... 8W-49
Oxygen Sensor 1/1 Upstream............. 8W-30
Oxygen Sensor 1/2 Downstream.......... 8W-30
Park Lamp Relay...................... 8W-10
Park Lamps.......................... 8W-50
Park/Turn Signal Lamps................ 8W-50
Parking Brake Switch.................. 8W-40
Passenger Airbag...................... 8W-43
Positive Temperature Coefficients......... 8W-10
Power Liftgate Module.................. 8W-61
Power Liftgate Motor................... 8W-61
Power Mirror Switch................... 8W-62
Power Mirrors........................ 8W-62
Power Outlet......................... 8W-41
Power Seat Circuit Breaker.............. 8W-10
Power Seat Front Riser Motors........... 8W-63
Power Seat Horizontal Motors............ 8W-63
Power Seat Horizontal Position Sensors.... 8W-63
Power Seat Rear Riser Motors............ 8W-63
Power Seat Rear Riser Position Sensors.... 8W-63
Power Seat Recliner Motors.............. 8W-63
Power Seat Switches................... 8W-63
Power Window Circuit Breaker........... 8W-10
Power Window Motors.................. 8W-60
Power Window Switches................ 8W-60
Powertrain Control Module.............. 8W-30
Radiator Fan Relays................... 8W-42
Radiator Fans........................ 8W-42
Radio Choke.......................... 8W-47
Radio............................... 8W-47
Reading Lamps....................... 8W-44
Rear A/C-Heater Unit.................. 8W-42
Rear Auto Temp Control Switch........... 8W-42
Rear Blower Front Control Switch......... 8W-42
Rear Blower Motor Power Module......... 8W-42
Rear Blower Motor Relay................ 8W-42
Rear Blower Motor..................... 8W-42
Rear Blower Rear Control Switch......... 8W-42
Rear Intrusion Sensor.................. 8W-39Component Page
Rear Lamp Assemblies.................. 8W-51
Rear Mode Motor...................... 8W-42
Rear Power Outlet..................... 8W-41
Rear Temperature Motor................ 8W-42
Rear Washer Pump Motor............... 8W-53
Rear Window Defogger Grid............. 8W-48
Recirculation Door Actuator.............. 8W-42
Remote Keyless Entry Antenna........... 8W-61
Remote Radio Switches................. 8W-47
Repeater Lamps....................... 8W-52
Seat Airbag.......................... 8W-43
Seat Belt Tensioners................... 8W-43
Sentry Key Immobilizer Module.......... 8W-39
Side Impact Airbag Control Modules....... 8W-43
Siren............................... 8W-39
Sliding Door Control Modules............ 8W-61
Sliding Door Latch Sensing Switches....... 8W-61
Sliding Door Lock Motor/Ajar Switches..... 8W-61
Sliding Door Lock Motors............... 8W-61
Sliding Door Motors.................... 8W-61
Solenoid/Pressure Switch Assy............ 8W-31
Speakers............................ 8W-47
Speed Control Servo................... 8W-33
Speed Control Switches................. 8W-33
Splice Information..................... 8W-70
Starter Motor Relay.................... 8W-21
Starter Motor......................... 8W-21
Stop/Turn Signal Relays................ 8W-54
Thatcham Alarm Module................ 8W-39
Throttle Position Sensor................ 8W-30
Torque Converter Clutch Solenoid......... 8W-31
Traction Control Switch................. 8W-35
Trailer Tow Connector.................. 8W-54
Transmission Control Module............ 8W-31
Transmission Range Sensor.............. 8W-31
Turn Signal Lamps.................... 8W-52
TXV Solenoid......................... 8W-42
Vehicle Speed Sensor................... 8W-30
Vent Motors.......................... 8W-60
Visor/Vanity Lamps.................... 8W-44
Washer Fluid Level Switch.............. 8W-53
Water In Fuel Sensor................... 8W-30
Wheel Speed Sensors................... 8W-35
8W - 02 - 2 8W-02 COMPONENT INDEXRS
ProCarManuals.com

8W-43 AIRBAG SYSTEM
Component Page
Airbag Control Module.......... 8W-43-2, 3, 4, 5
Body Control Module............... 8W-43-6, 7
Clockspring......................... 8W-43-4
Diagnostic Junction Port........... 8W-43-2, 6, 7
Driver Airbag....................... 8W-43-4
Driver Seat Belt Switch............... 8W-43-3
Driver Seat Belt Tensioner............. 8W-43-3
Front Control Module............. 8W-43-2, 6, 7
G200.............................. 8W-43-2
G201.......................... 8W-43-2, 6, 7Component Page
Instrument Cluster................... 8W-43-2
Integrated Power Module.......... 8W-43-2, 6, 7
Left Seat Airbag..................... 8W-43-6
Left Side Impact Airbag Control Module . . . 8W-43-6
Passenger Airbag.................... 8W-43-5
Passenger Seat Belt Switch............ 8W-43-5
Passenger Seat Belt Tensioner.......... 8W-43-5
Right Seat Airbag.................... 8W-43-7
Right Side Impact Airbag Control
Module.......................... 8W-43-7
RS8W-43 AIRBAG SYSTEM8W-43-1
ProCarManuals.com

Component Page
C322 (Memory)..................... 8W-80-39
C322 (Memory)..................... 8W-80-39
C324 (Manual Sliding Door)........... 8W-80-39
C324 (Manual Sliding Door)........... 8W-80-40
C325 (Manual Sliding Door)........... 8W-80-40
C325 (Manual Sliding Door)........... 8W-80-40
C326............................. 8W-80-40
C326............................. 8W-80-40
C327............................. 8W-80-40
C327............................. 8W-80-41
C329 (Diesel)....................... 8W-80-41
C329 (Diesel)....................... 8W-80-41
C330 (Diesel)....................... 8W-80-41
C330 (Diesel)....................... 8W-80-41
C331 (Diesel)....................... 8W-80-42
C331 (Diesel)....................... 8W-80-42
C332 (ATC)........................ 8W-80-42
C332 (ATC)........................ 8W-80-42
Cabin Heater Assist C1 (Diesel)........ 8W-80-42
Cabin Heater Assist C2 (Diesel)........ 8W-80-43
Camshaft Position Sensor (Diesel)...... 8W-80-43
Camshaft Position Sensor (Gas)........ 8W-80-43
CD Changer....................... 8W-80-43
Center Dome Lamp (Base/High Line).... 8W-80-43
Center High Mounted Stop Lamp....... 8W-80-44
Clockspring C1..................... 8W-80-44
Clockspring C2..................... 8W-80-44
Clockspring C3..................... 8W-80-44
Clockspring C4..................... 8W-80-44
Clockspring C5..................... 8W-80-45
Clutch Pedal Interlock Switch (MTX).... 8W-80-45
Clutch Pedal Interlock Switch Jumper
(ATX) .......................... 8W-80-45
Clutch Pedal Upstop Switch (Diesel)..... 8W-80-45
Controller Antilock Brake............. 8W-80-46
Crank Case Ventilation Heater (Diesel) . . 8W-80-46
Crankshaft Position Sensor (Diesel)..... 8W-80-46
Crankshaft Position Sensor (Gas)....... 8W-80-47
Data Link Connector................. 8W-80-47
Diagnostic Junction Port.............. 8W-80-47
Dosing Pump (Diesel)................ 8W-80-48
Driver Airbag C1.................... 8W-80-48
Driver Airbag C2.................... 8W-80-48
Driver Blend Door Actuator (ATC)...... 8W-80-48
Driver Blend Door Actuator (MTC)...... 8W-80-48
Driver Door Courtesy Lamp........... 8W-80-49
Driver Door Lock Switch.............. 8W-80-49
Driver Heated Seat Back............. 8W-80-49
Driver Heated Seat Cushion........... 8W-80-49
Driver Heated Seat Module C1......... 8W-80-49
Driver Heated Seat Module C2......... 8W-80-50
Driver Heated Seat Module C3......... 8W-80-50
Driver Power Seat Front Riser Motor.... 8W-80-50Component Page
Driver Power Seat Front Riser
Position Sensor................... 8W-80-50
Driver Power Seat Horizontal Motor..... 8W-80-50
Driver Power Seat Horizontal
Position Sensor................... 8W-80-51
Driver Power Seat Rear Riser Motor.... 8W-80-51
Driver Power Seat Rear Riser
Position Sensor................... 8W-80-51
Driver Power Seat Recliner Motor...... 8W-80-51
Driver Power Seat Recliner
Position Sensor................... 8W-80-51
Driver Power Seat Switch............. 8W-80-52
Driver Power Window Motor........... 8W-80-52
Driver Power Window Switch
(Except Lowline).................. 8W-80-52
Driver Power Window Switch (Lowline) . . 8W-80-53
Driver Power Window Switch (RHD).... 8W-80-53
Driver Seat Belt Switch.............. 8W-80-53
Driver Seat Belt Tensioner............ 8W-80-53
EGR Solenoid (Diesel)................ 8W-80-54
EGR Solenoid (Gas)................. 8W-80-54
Electric Wiper De-Icer C1............. 8W-80-54
Electric Wiper De-Icer C2............. 8W-80-54
Engine Control Module C1 (Diesel)...... 8W-80-55
Engine Control Module C2 (Diesel)...... 8W-80-57
Engine Coolant Temp Sensor (Diesel).... 8W-80-57
Engine Coolant Temp Sensor (Gas)...... 8W-80-58
Engine Oil Pressure Sensor (Diesel)..... 8W-80-58
Engine Oil Pressure Switch (Gas)....... 8W-80-58
Engine Oil Temperature Sensor (Diesel) . . 8W-80-58
EVAP/Purge Solenoid (Gas)............ 8W-80-58
Evaporator Temperature Sensor........ 8W-80-59
Floor Console Lamp................. 8W-80-59
Floor Console Power Outlet........... 8W-80-59
Front Blower Module C1 (ATC)......... 8W-80-59
Front Blower Module C2 (ATC)......... 8W-80-59
Front Cigar Lighter................. 8W-80-60
Front Reading Lamps/Switch.......... 8W-80-60
Front Washer Pump Motor............ 8W-80-60
Fuel Heater (Diesel)................. 8W-80-60
Fuel Injector No. 1 (2.4L/3.3L/3.8L)..... 8W-80-60
Fuel Injector No. 1 (Diesel)............ 8W-80-61
Fuel Injector No. 2 (2.4L/3.3L/3.8L)..... 8W-80-61
Fuel Injector No. 2 (Diesel)............ 8W-80-61
Fuel Injector No. 3 (2.4L/3.3L/3.8L)..... 8W-80-61
Fuel Injector No. 3 (Diesel)............ 8W-80-61
Fuel Injector No. 4 (2.4L/3.3L/3.8L)..... 8W-80-62
Fuel Injector No. 4 (Diesel)............ 8W-80-62
Fuel Injector No. 5 (3.3L/3.8L)......... 8W-80-62
Fuel Injector No. 6 (3.3L/3.8L)......... 8W-80-62
Fuel Pressure Sensor (Diesel).......... 8W-80-62
Fuel Pressure Solenoid (Diesel)......... 8W-80-63
Fuel Pump Module.................. 8W-80-63
Generator......................... 8W-80-63
8W - 80 - 2 8W-80 CONNECTOR PIN-OUTSRS
ProCarManuals.com

Component Page
Memory Set Switch.................. 8W-80-84
Message Center (High Line)........... 8W-80-85
Mode Door Actuator (ATC)............ 8W-80-85
Mode Door Actuator (MTC)............ 8W-80-85
Multi-Function Switch............... 8W-80-85
Output Speed Sensor (EATX).......... 8W-80-86
Overhead Console (Except Base)........ 8W-80-86
Oxygen Sensor 1/1 Upstream (Gas)...... 8W-80-86
Oxygen Sensor 1/2 Downstream (Gas) . . . 8W-80-87
Park/Neutral Position Switch (ATX)..... 8W-80-87
Passenger Airbag................... 8W-80-87
Passenger Blend Door Actuator (ATC) . . . 8W-80-87
Passenger Blend Door Actuator (MTC) . . . 8W-80-87
Passenger Door Courtesy Lamp........ 8W-80-88
Passenger Door Lock Switch........... 8W-80-88
Passenger Folding Mirror Relay
(Built-Up-Export)................. 8W-80-88
Passenger Heated Seat Back........... 8W-80-88
Passenger Heated Seat Cushion........ 8W-80-88
Passenger Heated Seat Module C1...... 8W-80-89
Passenger Heated Seat Module C2...... 8W-80-89
Passenger Heated Seat Module C3...... 8W-80-89
Passenger Power Seat Front Riser Motor . 8W-80-89
Passenger Power Seat Horizontal Motor . . 8W-80-90
Passenger Power Seat Rear Riser Motor . . 8W-80-90
Passenger Power Seat Recliner Motor.... 8W-80-90
Passenger Power Seat Switch.......... 8W-80-90
Passenger Power Window Motor........ 8W-80-90
Passenger Power Window Switch....... 8W-80-91
Passenger Seat Belt Switch........... 8W-80-91
Passenger Seat Belt Tensioner......... 8W-80-91
Power Folding Mirror Switch
(Built-Up-Export)................. 8W-80-91
Power Liftgate Module C1............ 8W-80-92
Power Liftgate Module C2............ 8W-80-92
Power Liftgate Motor................ 8W-80-92
Power Mirror Switch................. 8W-80-93
Power Outlet....................... 8W-80-93
Power Seat Circuit Breaker (30A)....... 8W-80-93
Power Window Circuit Breaker (25A).... 8W-80-93
Power Window Switch (Lowline)........ 8W-80-94
Powertrain Control Module C1 (Gas).... 8W-80-94
Powertrain Control Module C2 (Gas).... 8W-80-95
Radiator Fan No. 1 (Diesel)........... 8W-80-96
Radiator Fan No. 1 (Gas)............. 8W-80-96
Radiator Fan No. 2 (Diesel)........... 8W-80-96
Radiator Fan No. 2 (Gas)............. 8W-80-96
Radiator Fan Relay (Gas)............. 8W-80-96
Radiator Fan Relay No. 1 (Diesel)....... 8W-80-97
Radiator Fan Relay No. 2 (Diesel)....... 8W-80-97
Radiator Fan Relay No. 3 (Diesel)....... 8W-80-97
Radio C1.......................... 8W-80-98
Radio C2.......................... 8W-80-98
Radio Choke....................... 8W-80-99Component Page
Rear A/C-Heater Unit (3 Zone HVAC).... 8W-80-99
Rear Auto Temp Control Switch (ATC) . . . 8W-80-99
Rear Blower Front Control Switch
(3 Zone HVAC)................... 8W-80-99
Rear Blower Motor Power Module
C1(ATC) ....................... 8W-80-100
Rear Blower Motor Power Module C2
(ATC).......................... 8W-80-100
Rear Blower Rear Control Switch C1
(3 Zone HVAC).................. 8W-80-100
Rear Blower Rear Control Switch C2
(3 Zone HVAC).................. 8W-80-100
Rear Dome Lamp (Except Luxury)..... 8W-80-100
Rear Mode Motor (ATC)............. 8W-80-101
Rear Power Outlet................. 8W-80-101
Rear Temperature Motor (ATC)........ 8W-80-101
Rear Washer Pump Motor............ 8W-80-101
Rear Wiper Motor.................. 8W-80-101
Recirculation Door Actuator (ATC)..... 8W-80-102
Recirculation Door Actuator (MTC)..... 8W-80-102
Remote Keyless Entry Antenna
(Japan)........................ 8W-80-102
Remote Keyless Entry Module........ 8W-80-102
Right B-Pillar Switch
(Power Sliding Door).............. 8W-80-102
Right Cinch/Release Motor
(Power Sliding Door).............. 8W-80-103
Right Combination Relay (Trailer Tow) . . 8W-80-103
Right Cylinder Lock Switch.......... 8W-80-103
Right Door Speaker................. 8W-80-103
Right Fog Lamp (Built-Up-Export)..... 8W-80-103
Right Fog Lamp (Except
Built-Up-Export)................. 8W-80-104
Right Front Door Ajar Switch (Base).... 8W-80-104
Right Front Door Lock Motor/Ajar
Switch (Except Base).............. 8W-80-104
Right Front Park/Turn Signal Lamp
(Except Built-Up-Export).......... 8W-80-104
Right Front Wheel Speed Sensor...... 8W-80-104
Right Full Open Switch
(Power Sliding Door).............. 8W-80-105
Right Headlamp (Except
Built-Up-Export)................. 8W-80-105
Right Headlamp Leveling Motor
(Built-Up-Export)................ 8W-80-105
Right High Beam Lamp
(Built-Up-Export)................ 8W-80-105
Right Instrument Panel Speaker...... 8W-80-105
Right Liftgate Flood Lamp........... 8W-80-106
Right Low Beam Lamp
(Built-Up-Export)................ 8W-80-106
Right Mid Reading Lamp
(Premium/Luxury)................ 8W-80-106
Right Park Lamp (Built-Up-Export).... 8W-80-106
Right Power Mirror................. 8W-80-106
8W - 80 - 4 8W-80 CONNECTOR PIN-OUTSRS
ProCarManuals.com

AIRBAG CONTROL MODULE (ORC) - YELLOW/RED 23 WAY
CAV CIRCUIT FUNCTION
1 R54 18LB/YL PASSENGER SEAT BELT TENSIONER LINE 2
2 R56 18LB/DG PASSENGER SEAT BELT TENSIONER LINE 1
3 R62 18LB/PK PASSENGER SQUIB 2 LINE 2
4 R64 18LB/WT PASSENGER SQUIB 2 LINE 1
5 R42 18LB/BR PASSENGER SQUIB 1 LINE 2
6 R44 18LB/OR PASSENGER SQUIB 1 LINE 1
7 R53 18LG/YL DRIVER SEAT BELT TENSIONER LINE 2
8 R55 18LG/DG DRIVER SEAT BELT TENSIONER LINE 1
9 R61 18LG/PK DRIVER SQUIB 2 LINE 1
10 R63 18LG/WT DRIVER SQUIB 2 LINE 2
11 R43 18LG/BR DRIVER SQUIB 1 LINE 1
12 R45 18LG/OR DRIVER SQUIB 1 LINE 2
13 - -
14 F201 18PK/OR FCM OUTPUT (ORC RUN-START DRIVER)
15 F100 18PK/VT FCM OUTPUT (ORC RUN ONLY DRIVER)
16 Z12 18BK/OR GROUND
17 R59 18LG/TN DRIVER SEAT BELT SWITCH LINE 1
18 R57 18LG/GY DRIVER SEAT BELT SWITCH LINE 2
19 R60 18DB/LB PASSENGER SEAT BELT SWITCH LINE 1
20 R58 18LB/GY PASSENGER SEAT BELT SWITCH LINE 2
21 D25 18WT/VT PCI BUS
22 - -
23 - -
AMBIENT TEMP SENSOR (EXCEPT BASE) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 G31 18VT/LG AMBIENT TEMPERATURE SENSOR SIGNAL
2 G931 18VT/BR AMBIENT TEMPERATURE SENSOR RETURN
ATC REMOTE SENSOR (ATC)-4WAY
CAV CIRCUIT FUNCTION
1 F600 20LB/PK PROTECTED IGNITION
2 D40 20WT/LB KDB NO. 2 CLOCK
3 C905 20BR/LB SENSOR RETURN
4 D18 20WT/YL KDB NO. 2 DATA
8W - 80 - 8 8W-80 CONNECTOR PIN-OUTSRS
ProCarManuals.com

DRIVER POWER WINDOW SWITCH (LOWLINE) - LT. GRAY 8 WAY
CAV CIRCUIT FUNCTION
1 F304 12WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
2 Z421 12BK/BR GROUND
3 Z421 12BK/BR GROUND
4- -
5 Q21 16OR/WT MASTER WINDOW SWITCH DRIVER DOWN
6 F304 12WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
7 Z421 20BK/BR GROUND
8 Q11 16OR/LG MASTER WINDOW SWITCH DRIVER UP
DRIVER POWER WINDOW SWITCH (RHD) - NATURAL 14 WAY
CAV CIRCUIT FUNCTION
1 Q23 16OR/LB DRIVER SIDE REAR WINDOW OPEN
2 Q11 16OR/LG MASTER WINDOW SWITCH DRIVER UP
3 Q14 16OR/GY PASSENGER SIDE REAR WINDOW CLOSE
4 Q26 12OR/GY MASTER WINDOW SWITCH PASSENGER DOWN
5 Q13 16OR/DB DRIVER SIDE REAR WINDOW CLOSE
6 Q16 12OR/TN MASTER WINDOW SWITCH PASSENGER UP
7 Q24 16OR/DG PASSENGER SIDE REAR WINDOW OPEN
8 F304 16WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
9 Z421 12BK/BR GROUND
10 - -
11 F304 12WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
12 - -
13 F304 12WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
14 Q21 16OR/WT MASTER WINDOW SWITCH DRIVER DOWN
DRIVER SEAT BELT SWITCH - WHITE 2 WAY
CAV CIRCUIT FUNCTION
1 R59 18LG/TN DRIVER SEAT BELT SWITCH LINE 1
2 R57 18LG/GY DRIVER SEAT BELT SWITCH LINE 2
DRIVER SEAT BELT TENSIONER-2WAY
CAV CIRCUIT FUNCTION
1 R53 18LG/YL DRIVER SEAT BELT TENSIONER LINE 2
2 R55 18LG/DG DRIVER SEAT BELT TENSIONER LINE 1
RS8W-80 CONNECTOR PIN-OUTS8W-80-53
ProCarManuals.com

PASSENGER POWER WINDOW SWITCH - BLACK 8 WAY
CAV CIRCUIT FUNCTION
1 F304 12WT/PK (EXCEPT
BUILT-UP-EXPORT RHD)FUSED WINDOW CIRCUIT BREAKER OUTPUT
1 F304 16WT/PK (BUILT-UP-EXPORT
LHD)FUSED WINDOW CIRCUIT BREAKER OUTPUT
2 Q26 12OR/GY MASTER WINDOW SWITCH PASSENGER DOWN
3 Q16 12OR/TN MASTER WINDOW SWITCH PASSENGER UP
4- -
5 Q22 14OR/VT PASSENGER WINDOW DRIVER DOWN
6 F304 16WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
7 Z422 20BK/BR GROUND
8 Q12 14OR/BR PASSENGER WINDOW DRIVER UP
PASSENGER SEAT BELT SWITCH-2WAY
CAV CIRCUIT FUNCTION
1 R60 18LB/TN PASSENGER SEAT BELT SWITCH LINE 1
2 R58 18LB/GY PASSENGER SEAT BELT SWITCH LINE 2
PASSENGER SEAT BELT TENSIONER-2WAY
CAV CIRCUIT FUNCTION
1 R54 18LB/YL PASSENGER SEAT BELT TENSIONER LINE 2
2 R56 18LB/DG PASSENGER SEAT BELT TENSIONER LINE 1
POWER FOLDING MIRROR SWITCH (BUILT-UP-EXPORT) - BLACK 2 WAY
CAV CIRCUIT FUNCTION
1 P136 20TN/YL FOLDING MIRROR SWITCH SENSE
2 Z888 20BK/YL GROUND
RS8W-80 CONNECTOR PIN-OUTS8W-80-91
ProCarManuals.com

CONNECTOR NAME/NUMBER COLOR LOCATION FIG.
Driver Power Seat Front Riser
MotorRD At Seat N/S
Driver Power Seat Horizontal Motor BK At Seat N/S
Driver Power Seat Rear Riser
MotorRD At Seat N/S
Driver Power Seat Recliner Motor GN At Seat N/S
Driver Power Seat Switch GN At Switch N/S
Driver Power Window Motor RD At Motor N/S
Driver Power Window Switch GN At Switch N/S
Driver Power Window Switch
(RHD)NAT At Switch N/S
Driver Seatbelt Switch WT At Switch on Seat Harness N/S
Driver Seatbelt Tensioner On Seat Harness N/S
EGR Solenoid (Diesel) BK Above Transmission
Right Side of EngineN/S
EGR Solenoid GY Above Transmission
Right Side of Engine9, 10, 11, 13
Electric Wiper De-Icer-C1 WT Right Side Instrument Panel 15, 1923
Electric Wiper De-Icer-C2 WT Left Side Instrument Panel 15, 16, 22
Engine Control Module C1 (Diesel) BK Right Side of Engine 11
Engine Control Module C2 (Diesel) BK Right Side of Engine 11
Engine Coolant Temperature
Sensor (Gas)BK On Cylinder Block N/S
Engine Coolant Temperature
Sensor (Diesel)BL On Cylinder Block 11
Engine Oil Pressure Sensor
(Diesel)BK Rear of Engine 12
Engine Oil Pressure Switch (Gas) LTGN On Cylinder Block 9
Engine Oil Temperature Sensor
(Diesel)BK Rear of Engine 12
EVAP/Purge Solenoid BK Right Motor Mount 9, 13
Evaporator Temperature Sensor BK Right Side of HVAC N/S
Floor Console Lamp BK At Lamp N/S
Floor Console Power Outlet RD At Front Console N/S
Front Blower Module C1 (ATC) BK On HVAC N/S
Front Blower Module C2 (ATC) BK On HVAC N/S
Front Cigar Lighter RD/NAT Rear of Lighter 15, 18, 20
Front Reading Lamps/Switch BK At Switch N/S
Front Washer Pump Motor BK Right Fender Well 3
Fuel Heater (Diesel) BK Left Rear Engine Compartment N/S
Fuel Injector No.1 BK At Fuel Injector N/S
Fuel Injector No.1 (Diesel) BK At Fuel Injector 11
Fuel Injector No.2 BK At Fuel Injector N/S
Fuel Injector No.2 (Diesel) BK At Fuel Injector 11
8W - 91 - 4 8W-91 CONNECTOR/GROUND/SPLICE LOCATIONRS
CONNECTOR/GROUND/SPLICE LOCATION (Continued)
ProCarManuals.com