belt CHRYSLER CARAVAN 2002 Repair Manual
[x] Cancel search | Manufacturer: CHRYSLER, Model Year: 2002, Model line: CARAVAN, Model: CHRYSLER CARAVAN 2002Pages: 2399, PDF Size: 57.96 MB
Page 610 of 2399
RESTRAINTS
TABLE OF CONTENTS
page page
RESTRAINTS
DESCRIPTION..........................2
OPERATION............................2
WARNING.............................2
DIAGNOSIS AND TESTING - AIRBAG SYSTEM . 2
CLOCK SPRING
DESCRIPTION..........................3
OPERATION............................3
STANDARD PROCEDURE - CLOCK SPRING
CENTERING..........................3
REMOVAL.............................3
INSTALLATION..........................3
DRIVER AIRBAG
DESCRIPTION..........................3
OPERATION............................3
STANDARD PROCEDURE - CLEAN UP.......4
REMOVAL.............................4
INSTALLATION..........................4
DRIVER AIRBAG TRIM COVER
REMOVAL.............................4
INSTALLATION..........................5
OCCUPANT RESTRAINT CONTROLLER
DESCRIPTION..........................5
OPERATION............................5
REMOVAL.............................5
INSTALLATION..........................5
PASSENGER AIRBAG
DESCRIPTION..........................6
OPERATION............................6
STANDARD PROCEDURE - CLEAN UP.......6
REMOVAL.............................6
INSTALLATION..........................6
SEAT AIRBAG
DESCRIPTION..........................7
OPERATION............................7
SEAT BELT OUTBOARD FRONT
REMOVAL.............................7
INSTALLATION..........................7
SEAT BELT FIRST ROW ANCHOR BRACKET -
LW B
REMOVAL.............................8
INSTALLATION..........................8
SEAT BELT LEFT FIRST ROW OUTBOARD -
SWB THREE DOOR
REMOVAL.............................8
INSTALLATION..........................8SEAT BELT FIRST ROW OUTBOARD - SWB
FOUR DOOR
REMOVAL.............................9
INSTALLATION..........................9
SEAT BELT FIRST ROW OUTBOARD - LWB
FOUR DOOR
REMOVAL.............................10
INSTALLATION.........................10
SEAT BELT SECOND RIGHT ROW OUTBOARD
-LWB
REMOVAL.............................10
INSTALLATION.........................10
SEAT BELT SECOND RIGHT ROW OUTBOARD
- LBW WITH REAR HVAC
REMOVAL.............................11
INSTALLATION.........................11
SEAT BELT SECOND ROW OUTBOARD - SWB
REMOVAL.............................12
INSTALLATION.........................12
SEAT BELT BUCKLE - FRONT INBOARD
REMOVAL.............................13
INSTALLATION.........................13
SEAT BELT BUCKLE FIRST ROW QUAD
BUCKET
REMOVAL.............................13
INSTALLATION.........................13
SEAT BELT BUCKLE FIRST ROW - TWO
PASSENGER BENCH
REMOVAL.............................14
INSTALLATION.........................14
SEAT BELT BUCKLE SECOND ROW - THREE
PASSENGER BENCH
REMOVAL.............................14
INSTALLATION.........................14
SEAT BELT TENSIONER
DESCRIPTION.........................14
OPERATION...........................14
SHOULDER BELT HEIGHT ADJUSTER
REMOVAL.............................15
INSTALLATION.........................15
SHOULDER BELT HEIGHT ADJUSTER KNOB
REMOVAL.............................15
INSTALLATION.........................15
SIDE IMPACT AIRBAG CONTROL MODULE
DESCRIPTION.........................16
OPERATION...........................16
REMOVAL.............................16
INSTALLATION.........................16
RSRESTRAINTS8O-1
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Page 611 of 2399
RESTRAINTS
DESCRIPTION
This vehicle is equipped with a Frontal Impact Air-
bag System, which utilizes the driver/passenger air-
bags and seatbelt pretensioners. This system is
designed to protect occupants in the event of a front
impact collision. These airbags and seatbelt preten-
sioners are all serviceable parts. If these pyrotechnics
are deployed or defective, they must be replaced, as
well as the Occupant Restraint Controller (ORC)
must be diagnosed following procedures outlined in
the service/diagnostic manuals.
Vehicles equipped with the Side Impact Airbag
System, the seat back assembly must be replaced, as
well as the Side Impact Airbag Control Module
(SIACM) must be diagnosed following procedures
outlined in the service/diagnostic manuals.
OPERATION
The Occupant Restraint Controller (ORC) controls
the driver/passenger airbags and seatbelt pretension-
ers. If the ORC determines the impact is severe
enough, the driver/passenger airbags and seatbelt
pretensioners will inflate. Once a deployment occurs,
these devices, and all damaged parts must be
replaced, as well as the ORC must be diagnosed fol-
lowing procedures outlined in the service/diagnostic
manuals.
The Side Impact Airbag Control Module (SIACM),
the seat back assemblies and all damaged parts must
be replaced, as well as the SIACM must be diagnosed
following procedures outlined in the service/diagnos-
tic manuals.
WARNING
WARNING: THIS SYSTEM IS A SENSITIVE, COM-
PLEX ELECTRO±MECHANICAL UNIT. DISCONNECT
AND ISOLATE THE BATTERY NEGATIVE CABLE
BEFORE BEGINNING AIRBAG SYSTEM COMPO-
NENT REMOVAL OR INSTALLATION PROCEDURES.
THIS WILL DISABLE THE AIRBAG SYSTEM. FAIL-
URE TO DISCONNECT THE BATTERY COULD
RESULT IN ACCIDENTAL AIRBAG DEPLOYMENT
AND POSSIBLE PERSONAL INJURY.
ALLOW SYSTEM CAPACITOR TO DISCHARGE FOR
TWO MINUTES BEFORE REMOVING AIRBAG COM-
PONENTS.
DO NOT PLACE AN INTACT UNDEPLOYED AIRBAG
FACE DOWN ON A SOLID SURFACE, THE AIRBAG
WILL PROPEL INTO THE AIR IF ACCIDENTALLY
DEPLOYED AND COULD RESULT IN PERSONAL
INJURY. WHEN CARRYING OR HANDLING AN
UNDEPLOYED AIRBAG MODULE, THE TRIM SIDE
OF THE AIRBAG SHOULD BE POINTING AWAYFROM THE BODY TO MINIMIZE POSSIBILITY OF
INJURY IF ACCIDENTAL DEPLOYMENT OCCURS.
REPLACE AIRBAG SYSTEM COMPONENTS WITH
MOPARTREPLACEMENT PARTS. SUBSTITUTE
PARTS MAY APPEAR INTERCHANGEABLE, BUT
INTERNAL DIFFERENCES MAY RESULT IN INFE-
RIOR OCCUPANT PROTECTION.
WEAR SAFETY GLASSES, RUBBER GLOVES, AND
LONG SLEEVED CLOTHING WHEN CLEANING
POWDER RESIDUE FROM VEHICLE AFTER AIRBAG
DEPLOYMENT. SODIUM HYDROXIDE POWDER
RESIDUE EMITTED FROM A DEPLOYED AIRBAG
CAN CAUSE SKIN IRRITATION. FLUSH AFFECTED
AREA WITH COOL WATER IF IRRITATION IS EXPE-
RIENCED. IF NASAL OR THROAT IRRITATION IS
EXPERIENCED, EXIT THE VEHICLE FOR FRESH AIR
UNTIL THE IRRITATION CEASES. IF IRRITATION
CONTINUES, SEE A PHYSICIAN.
DO NOT USE A REPLACEMENT AIRBAG THAT IS
NOT IN THE ORIGINAL PACKAGING, IMPROPER
DEPLOYMENT AND PERSONAL INJURY CAN
RESULT.
THE FACTORY INSTALLED FASTENERS, SCREWS
AND BOLTS USED TO FASTEN AIRBAG COMPO-
NENTS HAVE A SPECIAL COATING AND ARE SPE-
CIFICALLY DESIGNED FOR THE AIRBAG SYSTEM.
DO NOT USE SUBSTITUTE FASTENERS, USE ONLY
ORIGINAL EQUIPMENT FASTENERS LISTED IN THE
PARTS CATALOG WHEN FASTENER REPLACE-
MENT IS REQUIRED.
CAUTION:
Deployed and Nondeployed Air Bags may or may
not have live pyrotechnic material within the air bag
inflator. Do not dispose of Driver and Passenger
Airbags unless you are sure of complete deploy-
ment. Please refer to the Hazardous Substance
Control System for Proper Disposal. Dispose of
deployed air bags in a manner consistent with
state, provincial, local, and federal regulations.
DIAGNOSIS AND TESTING - AIRBAG SYSTEM
(1) Connect a DRB llltscan tool to the Data Link
Connector (DLC), located at left side of the steering
column and at the lower edge of the lower instru-
ment panel.
(2) Turn the ignition key to ON position. Exit vehi-
cle with scan tool. Use the latest version of the
proper cartridge.
(3) After checking that no one is inside the vehicle,
connect the battery negative terminal.
(4) Using the DRB llltscan tool, read and record
active diagnostic code data.
(5) Read and record any stored diagnostic codes.
8O - 2 RESTRAINTSRS
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(2) Install airbag attaching bolts to the instrument
panel.
(3) Connect yellow wire connector from passenger
airbag.
(4) Install Instrument panel. Refer to Body, Instru-
ment Panel, Installation.
WARNING: DO NOT CONNECT THE BATTERY NEG-
ATIVE CABLE. REFER TO ELECTRICAL,
RESTRAINTS, DIAGNOSIS AND TESTING - AIRBAG
SYSTEM FIRST.
UNDEPLOYED AIRBAG
(1) Install Passenger Airbag into instrument panel.
(2) Install airbag attaching bolts to the instrument
panel.
(3) Connect yellow wire connector from passenger
airbag.
(4) Install Instrument panel. Refer to Body, Instru-
ment Panel, Installation.
WARNING: DO NOT CONNECT THE BATTERY NEG-
ATIVE CABLE. REFER TO ELECTRICAL,
RESTRAINTS, DIAGNOSIS AND TESTING - AIRBAG
SYSTEM FIRST.
SEAT AIRBAG
DESCRIPTION
The side impact airbag system Seat Airbags are
located in the outboard side of the front seat backs.One in each front seat. The seat airbag inflator
assembly is within the airbag housing (Fig. 1). Each
airbag is mounted to the seat back frame. If deployed
or defective, the entire seat back assembly must be
replaced.
OPERATION
Only the Side Impact Airbag Control Module
(SIACM) can deploy the side airbags. When supplied
with the proper electrical signal, the seat airbag
inflator will produce a gas and discharge the bag
directly between the occupant and the side of the
vehicle, protecting the occupant. Upon deployment,
the seat back trim cover will tear open and allow the
side airbag to fully inflate and quickly deflate.
SEAT BELT OUTBOARD
FRONT
REMOVAL
Inspect the condition of the shoulder belt and lap
belt. Replace any belt that is cut, frayed, torn, or
damaged in any way. Also, replace the shoulder belt
if the retractor is either damaged or inoperative.
(1) Remove shoulder harness height adjuster knob
by pulling it straight away from adjuster.
(2) Remove cover from seat belt turning loop.
(3) Remove bolt attaching turning loop to shoulder
belt height adjuster (Fig. 2).
(4) Remove turning loop from B-pillar.
(5) Remove lower B-pillar trim cover or quarter
trim panel.
(6) Remove bolt attaching seat belt retractor to
B-pillar (Fig. 2).
(7) Lift retractor upward and disengage arrow
head retainer attaching retractor to B-pillar.
(8) Remove seat belt from vehicle.
INSTALLATION
Inspect the condition of the shoulder belt and lap
belt. Replace any belt that is cut, frayed, torn, or
damaged in any way. Also, replace the shoulder belt
if the retractor is either damaged or inoperative.
(1) Place seat belt into position.
(2) Lower retractor into position B-pillar.
(3) Install bolt attaching seat belt retractor to
B-pillar. Tighten all seat belt anchor bolts to 39 N´m
(29 ft. lbs.) torque.
(4) Install turning loop onto B-pillar.
(5) Install lower B-pillar trim cover or quarter
trim panel.
(6) Install bolt attaching turning loop to shoulder
belt height adjuster. Tighten all seat belt anchor
bolts to 39 N´m (29 ft. lbs.) torque.
(7) Press cover onto the seat belt turning loop.
Fig. 1 SEAT AIRBAG - TYPICAL
RSRESTRAINTS8O-7
PASSENGER AIRBAG (Continued)
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Page 617 of 2399
(8) Install shoulder harness height adjuster knob
by pushing onto the adjuster.
SEAT BELT FIRST ROW
ANCHOR BRACKET - LWB
REMOVAL
(1) Remove lower quarter trim panel.
(2) Remove bolt attaching first row seat belt
anchor bracket to floor.
(3) Remove bracket from vehicle.
INSTALLATION
(1) Position bracket to vehicle.
(2) Install bolt attaching first row seat belt anchor
bracket to floor.
(3) Install lower quarter trim panel.
NOTE: The tightening specification for all seat belt
anchor bolts is 39 N´m (29 ft. lbs.) torque.
SEAT BELT LEFT FIRST ROW
OUTBOARD - SWB THREE
DOOR
REMOVAL
(1) Remove first and second row seats. Refer to
Owner's manual for proper procedures.
(2) Remove shoulder harness height adjuster knob
by pulling it straight away from adjuster.
(3) Slide floor anchor cover from over the anchor
bolt.
(4) Remove floor anchor bolt (Fig. 3).
(5) Remove anchor from floor.
(6) Open clam shell cover from over seat belt turn-
ing loop.
(7) Remove bolt attaching turning loop to shoulder
belt height adjuster.
(8) Remove turning loop from C-pillar.
(9) Remove B-pillar upper trim cover.
(10) Remove C-pillar upper trim cover.
(11) Remove lower quarter trim panel.
(12) Route seat belt webbing and turning loop
through access hole in lower quarter trim panel.
(13) Remove bolt attaching seat belt retractor to
quarter panel.
(14) Lift retractor upward and disengage arrow
head retainer attaching retractor to quarter panel
(Fig. 3).
(15) Remove seat belt from vehicle.
INSTALLATION
(1) Install seat belt into position.
(2) Lower retractor into position to quarter panel.
(3) Install bolt attaching seat belt retractor to
quarter panel. Tighten all seat belt anchor bolts to 39
N´m (29 ft. lbs.) torque.
(4) Install lower quarter trim panel.
(5) Install C-pillar upper trim cover.
(6) Route seat belt webbing and turning loop
through access hole in lower quarter trim panel.
(7) Install B-pillar upper trim cover.
(8) Install turning loop onto C-pillar. Tighten all
seat belt anchor bolts to 39 N´m (29 ft. lbs.) torque.
(9) Press clam shell cover over seat belt turning
loop.
(10) Install anchor to floor.
(11) Slide floor anchor cover over the anchor bolt.
(12) Install shoulder harness height adjuster knob
by pushing it onto adjuster.
Fig. 2 SEAT BELT - OUTBOARD FRONT
1 - B-PILLAR TRIM LOWER
2 - BELT
3 - B-PILLAR TRIM UPPER
4 - HEIGHT ADJUSTER
5 - KNOB
6 - B-PILLAR TRIM LOWER
7 - FLOOR ANCHOR
8 - FLOOR ANCHOR
9 - 30É OUTBOARD
10 - RETRACTOR
8O - 8 RESTRAINTSRS
SEAT BELT OUTBOARD FRONT (Continued)
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(13) Install first and second row seats.
SEAT BELT FIRST ROW
OUTBOARD - SWB FOUR
DOOR
REMOVAL
(1) Remove first and second row seats. Refer to
Owner's manual for proper procedures.
(2) Remove shoulder harness height adjuster knob
by pulling it straight away from adjuster.
(3) Slide floor anchor cover from over the anchor
bolt.
(4) Remove floor anchor bolt (Fig. 4).
(5) Remove anchor from floor.
(6) Open clam shell cover from over seat belt turn-
ing loop.
(7) Remove bolt attaching turning loop to shoulder
belt height adjuster (Fig. 4).
(8) Remove turning loop from C-pillar.
(9) Remove lower quarter trim panel.
(10) Route seat belt webbing and turning loop
through access hole in lower quarter trim panel.(11) Remove bolt attaching seat belt retractor to
quarter panel (Fig. 4).
(12) Lift retractor upward and disengage arrow
head retainer holding retractor to quarter panel.
(13) Remove seat belt from vehicle.
INSTALLATION
(1) Install seat belt into position.
(2) Lower retractor into position to quarter panel.
(3) Install bolt attaching seat belt retractor to
quarter panel. Tighten seat belt anchor bolts to 39
N´m (29 ft. lbs.) torque.
(4) Route seat belt webbing and turning loop
through access hole in lower quarter trim panel.
(5) Install lower quarter trim panel.
(6) Install turning loop in position on C-pillar.
Tighten seat belt anchor bolts to 39 N´m (29 ft. lbs.)
torque.
(7) Install bolt attaching turning loop to shoulder
belt height adjuster. Tighten seat belt anchor bolts to
39 N´m (29 ft. lbs.) torque.
(8) Close clam shell cover over seat belt turning
loop.
(9) Place anchor in position on floor.
Fig. 3 SEAT BELT LEFT FIRST ROW OUTBOARD ±
SWB THREE DOOR
1 - C-PILLAR TRIM
2 - KNOB
3 - RETRACTOR
4 - LOWER ANCHOR
5 - QUARTER TRIM
Fig. 4 SEAT BELT FIRST ROW OUTBOARD - SWB
FOUR DOOR
1 - UPPER C-PILLAR TRIM
2 - KNOB
3 - HEIGHT ADJUSTER
4 - C-PILLAR
5 - RETRACTOR
6 - FLOOR ANCHOR
7 - QUARTER TRIM PANEL
8 - TURNING LOOP
RSRESTRAINTS8O-9
SEAT BELT LEFT FIRST ROW OUTBOARD - SWB THREE DOOR (Continued)
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Page 619 of 2399
(10) Install floor anchor bolt. Tighten seat belt
anchor bolts to 39 N´m (29 ft. lbs.) torque.
(11) Slide floor anchor cover over the anchor bolt.
(12) Install shoulder harness height adjuster knob
by pushing knob on the adjuster.
SEAT BELT FIRST ROW
OUTBOARD - LWB FOUR DOOR
REMOVAL
(1) Remove first and second row seats. Refer to
Owner's manual for proper procedures.
(2) Remove shoulder harness height adjuster knob
by pulling it straight away from adjuster.
(3) Slide floor anchor cover from over the anchor
bolt.
(4) Remove floor anchor bolt.
(5) Remove anchor from floor.
(6) Open clam shell cover from over seat belt turn-
ing loop.
(7) Remove bolt attaching turning loop to shoulder
belt height adjuster.
(8) Remove turning loop from C-pillar.
(9) Remove lower quarter trim panel.
(10) Route seat belt webbing and turning loop
through access hole in lower quarter trim panel.
(11) Remove bolt attaching seat belt retractor to
quarter panel.
(12) Lift retractor upward and disengage arrow
head retainer attaching retractor to quarter panel.
(13) Remove seat belt from vehicle.
INSTALLATION
(1) Position seat belt to vehicle.
(2) Install arrow head retainer to quarter panel
and push downward to seat retainer.
(3) Install bolt attaching seat belt retractor to
quarter panel.
(4) Route seat belt webbing and turning loop
through access hole in lower quarter trim panel.
(5) Install lower quarter trim panel.
(6) Position turning loop to C-pillar.
(7) Install bolt attaching turning loop to shoulder
belt height adjuster.
(8) Close clam shell cover from over seat belt turn-
ing loop.
(9) Position anchor to floor.
(10) Install floor anchor bolt.
(11) Slide floor anchor cover over the anchor bolt.
(12) Install shoulder harness height adjuster knob
by pushing it straight onto adjuster.
(13) Install first and second row seats. Refer to
Owner's manual for proper procedures.NOTE: The tightening specification for all seat belt
anchor bolts is 39 N´m (29 ft. lbs.) torque.
SEAT BELT SECOND RIGHT
ROW OUTBOARD - LWB
REMOVAL
(1) Remove second row seat from vehicle. Refer to
Owner's Manual for proper procedures.
(2) Slide lower anchor cover from over the anchor
shoulder-nut.
(3) Remove lower anchor shoulder-nut (Fig. 5).
(4) Remove lower anchor from wheelhouse.
(5) Fold upper turning loop extension cover down-
ward to gain access to anchor bolt.
(6) Remove bolt attaching turning loop to exten-
sion bracket above quarter glass (Fig. 5).
(7) Remove turning loop from extension bracket.
(8) Remove D-pillar trim panel.
(9) Remove quarter trim bolster.
(10) Route seat belt webbing and turning loop
through access hole in quarter trim.
(11) Remove bolt attaching retractor to inner quar-
ter panel (Fig. 5).
(12) Remove screw attaching retractor to inner
quarter panel.
(13) Remove second row seat belt retractor from
vehicle.
INSTALLATION
(1) Position second row seat belt retractor in vehi-
cle.
(2) Install screw attaching retractor to inner quar-
ter panel.
(3) Install bolt attaching retractor to inner quarter
panel. Tightening specifications for all seat belt bolts
is 39 N´m (29 ft. lbs.) torque.
(4) Route seat belt webbing and turning loop
through access hole in quarter trim.
(5) Install quarter trim bolster.
(6) Install D-pillar trim panel.
(7) Position turning loop to extension bracket.
(8) Install bolt attaching turning loop to extension
bracket above quarter glass. Tightening specifications
for all seat belt bolts is 39 N´m (29 ft. lbs.) torque.
(9) Install upper turning loop extension cover.
(10) Position lower anchor to wheelhouse.
(11) Install lower anchor shoulder-nut. Tightening
shoulder nut to 39 N´m (29 ft. lbs.) torque.
(12) Install lower anchor cover over the anchor
shoulder-nut.
8O - 10 RESTRAINTSRS
SEAT BELT FIRST ROW OUTBOARD - SWB FOUR DOOR (Continued)
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(13) Install second row seat to vehicle. Refer to
Owner's Manual for proper procedures.
SEAT BELT SECOND RIGHT
ROW OUTBOARD - LBW WITH
REAR HVAC
REMOVAL
(1) Remove second row seat from vehicle. Refer to
Owner's Manual for proper procedures.
(2) Slide lower anchor cover from over the anchor
shoulder-nut.
(3) Remove lower anchor shoulder-nut.
(4) Remove lower anchor from wheelhouse.
(5) Fold upper turning loop extension cover down-
ward to gain access to anchor bolt.
(6) Remove bolt attaching turning loop to exten-
sion bracket above quarter glass.
(7) Remove turning loop from extension bracket.
(8) Remove D-pillar trim panel.
(9) Remove quarter trim bolster.(10) Remove quarter trim panel as necessary to
gain access to HVAC unit.
(11) Route seat belt webbing and turning loop
through access hole in quarter trim.
(12) Loosen HVAC unit enough to gain access to
seat belt retractor fasteners.
(a) Remove bracket around HVAC unit (Fig. 6).
(b) Remove air duct (Fig. 7).
(c) Remove fasteners attaching HVAC unit to
inner quarter panel (Fig. 8).
(d) Remove screws attaching upper evaporator
housing to lower evaporator housing.
(e) Remove coolant line retaining bracket hold
down bolt.
(13) Remove bolts attaching seat belt guide loop to
inner quarter panel.
(14) Pull outward on HVAC unit and remove bolt
attaching retractor to inner quarter panel.
(15) Remove screw attaching retractor to inner
quarter panel.
(16) Remove second row seat belt retractor from
vehicle.INSTALLATION
(1) Position second row seat belt retractor to vehi-
cle.
(2) Install screw attaching retractor to inner quar-
ter panel.
(3) Pull outward on HVAC unit and install bolt
attaching retractor to inner quarter panel. Tighten-
ing specifications for all seat belt bolts is 39 N´m (29
ft. lbs.) torque.
(4) Install bolts attaching seat belt guide loop to
inner quarter panel.
(5) Install coolant line retaining bracket hold down
bolt.
Fig. 5 SECOND RIGHT ROW OUTBOARD SEAT
BELT - LWB
1 - TURNING LOOP GUIDE
2 - RETRACTOR 2nd REAR
3 - LOWER QUARTER TRIM
4 - LOWER ANCHOR
5 - RETRACTOR 1st REAR
6 - ANCHOR BRACKET
7 - QUARTER PANEL
8 - C-PILLAR TRIM
9 - HEIGHT ADJUSTER
Fig. 6 TRIM PANEL MOUNTING BRACKET
1 - TRIM PANEL MOUNTING BRACKET
RSRESTRAINTS8O-11
SEAT BELT SECOND RIGHT ROW OUTBOARD - LWB (Continued)
ProCarManuals.com
Page 621 of 2399
(6) Install screws attaching upper evaporator
housing to lower evaporator housing.
(7) Install fasteners attaching HVAC unit to inner
quarter panel.
(8) Install air duct.
(9) Install bracket around HVAC unit.
(10) Route seat belt webbing and turning loop
through access hole in quarter trim.
(11) Install quarter trim panel as necessary to gain
access to HVAC unit.
(12) Install quarter trim bolster.(13) Install D-pillar trim panel.
(14) Position turning loop to extension bracket.
(15) Install bolt attaching turning loop to exten-
sion bracket above quarter glass. Tightening seat belt
bolt to 39 N´m (29 ft. lbs.) torque.
(16) Pull upper turning loop extension cover
upward over anchor bolt.
(17) Install lower anchor shoulder-nut. Tightening
seat belt bolt to 39 N´m (29 ft. lbs.) torque.
(18) Slide lower anchor cover over anchor shoul-
der-nut.
(19) Install second row seat from vehicle. Refer to
Owner's Manual for proper procedures.
SEAT BELT SECOND ROW
OUTBOARD - SWB
REMOVAL
(1) Remove second row seat from vehicle. Refer to
Owner's Manual for proper procedures.
(2) Slide lower anchor cover from over the anchor
shoulder-nut.
(3) Remove lower anchor shoulder-nut.
(4) Remove lower anchor from wheelhouse (Fig. 9).
(5) Remove D-pillar trim panel.
(6) Route seat belt webbing and turning loop
through access hole in quarter trim.
(7) Remove bolts attaching seat belt guide loop to
inner quarter panel.
(8) Remove anchor bolt attaching retractor to
inner quarter panel.
(9) Remove second row seat belt retractor from
vehicle (Fig. 9).
INSTALLATION
(1) Place second row seat belt retractor into posi-
tion.
(2) Install anchor bolt attaching retractor to inner
quarter panel. Tighten all seat belts to 39 N´m (29 ft.
lbs.) torque.
(3) Install bolts attaching seat belt guide loop to
inner quarter panel.
(4) Route seat belt webbing and turning loop
through access hole in quarter trim.
(5) Install D-pillar trim panel.
(6) Install lower anchor to the wheelhouse.
(7) Install lower anchor shoulder-nut. Tighten all
seat belts to 39 N´m (29 ft. lbs.) torque.
(8) Slide lower anchor cover over the anchor shoul-
der-nut.
Fig. 7 LOWER HEATER DUCT
1 - LOWER HEAT DUCT MOUNTING
Fig. 8 REAR HVAC MOUNTING
1 - REAR HVAC MODULE MOUNTING
2 - REAR EVAPORATOR LOWER HOUSING
3 - REAR EVAPORATOR UPPER HOUSING
8O - 12 RESTRAINTSRS
SEAT BELT SECOND RIGHT ROW OUTBOARD - LBW WITH REAR HVAC (Continued)
ProCarManuals.com
Page 622 of 2399
(9) Install second row seat into position. Refer to
Owner's Manual for proper procedures.
SEAT BELT BUCKLE - FRONT
INBOARD
REMOVAL
(1) Remove screws attaching front inboard side
cover to seat cushion frame.
(2) Remove side cover from vehicle.
(3) Remove bolt attaching seat belt buckle to front
seat track (Fig. 10).
(4) Remove buckle from vehicle.
INSTALLATION
(1) Place buckle into position.
(2) Install bolt attaching seat belt buckle to front
seat track. Tighten seat belt anchor bolts to 39 N´m
(29 ft. lbs.) torque.
(3) Install side cover into position.
(4) Install screws attaching front inboard side
cover to seat cushion frame.
SEAT BELT BUCKLE FIRST
ROW QUAD BUCKET
REMOVAL
(1) Remove seat from vehicle.
(2) Remove screws attaching inboard side cover to
seat cushion.
(3) Remove side cover from seat.
(4) Remove bolts attaching recliner bracket to seat
cushion.
(5) Remove recliner bracket from seat.
(6) Remove bolt attaching seat belt buckle to seat
track (Fig. 10).
(7) Remove buckle from vehicle.
INSTALLATION
(1) Place buckle into position.
(2) Install bolt attaching seat belt buckle to seat
track. Tighten all seat belt anchor bolts to 39 N´m
(29 ft. lbs.) torque.
(3) Install recliner bracket onto the seat.
(4) Install bolts attaching recliner bracket to seat
cushion.
(5) Install side cover from seat.
(6) Install screws attaching inboard side cover to
seat cushion.
(7) Install seat into position. Tighten all seat belt
anchor bolts to 39 N´m (29 ft. lbs.) torque.
Fig. 9 SEAT BELT SECOND ROW OUTBOARD -
SWB
1 - QUARTER PANEL
2 - RETRACTOR
3 - QUARTER TRIM PANEL
4 - LOWER ANCHOR
5 - D-PILLAR TRIM
6 - TURNING LOOP
Fig. 10 SEAT BELT BUCKLE - FRONT INBOARD
1 - SEAT CUSHION
2 - SEAT BELT BUCKLE
3 - SEAT TRACK
RSRESTRAINTS8O-13
SEAT BELT SECOND ROW OUTBOARD - SWB (Continued)
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Page 623 of 2399
SEAT BELT BUCKLE FIRST
ROW - TWO PASSENGER
BENCH
REMOVAL
(1) Remove seat from vehicle.
(2) Remove bolt attaching inboard seat belt buckle
to seat frame (Fig. 11).
(3) Remove belt from seat.
INSTALLATION
(1) Place seat belt into position to the seat.
(2) Install bolt attaching inboard seat belt buckle
to seat frame. Tighten all seat belt anchor bolts to 39
N´m (29 ft. lbs.) torque.
(3) Install seat into position.
SEAT BELT BUCKLE SECOND
ROW - THREE PASSENGER
BENCH
REMOVAL
(1) Remove bolt attaching seat belt buckle to seat
rear frame rail (Fig. 12).
(2) Remove seat belt buckle from seat.
INSTALLATION
(1) Place seat belt buckle in position on seat.(2) Install bolt to attach seat belt buckle to seat
rear frame rail. Tighten all seat belt bolts to 39 N´m
(29 ft. lbs.) torque.
SEAT BELT TENSIONER
DESCRIPTION
The seat belt system incorporates Seat Belt Ten-
sioners. The tensioner is designed to hold the occu-
pant in their respective seat by retracting the seat
belt up to four inches. They are integral to the front
seat belt buckles and cannot be serviced. If found
defective they must be replaced. After an airbag
deployment, the tensioner must be replaced.
OPERATION
At the onset of an impact event, each tensioner
uses a pyrotechnic device which is triggered simulta-
neously with the airbags to rapidly retract the seat
belts. With the slack removed, the occupant's forward
motion in an impact will be reduced as will the like-
lihood of contacting interior components. After an
impact that deploys the airbags, the seat belt ten-
sioner assembly must be replaced.
The Occupant Restraint Controller (ORC) monitors
the seat belt tensioner circuit resistance and reports
active and stored Diagnostic Trouble Codes (DTC's) if
any problem is found.
Fig. 11 SEAT BELT BUCKLE FIRST ROW - TWO
PASSENGER BENCH
1 - ANCHOR BOLT
2 - TWO (2) PASS REAR SEAT BELT BUCKLE
3 - RISER
4 - REAR FRAME
Fig. 12 SEAT BELT BUCKLE SECOND ROW -
THREE PASSENGER BENCH
1 - ANCHOR BOLT
2 - SEAT BELTS
3 - ANCHOR
4 - RISER
8O - 14 RESTRAINTSRS
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