engine CHRYSLER PT CRUISER 2010 1.G Repair Manual

JACKING AND TIRE CHANGING
WARNING!
•Being under a jacked-up vehicle is dangerous. The
vehicle could slip off the jack and fall on you. You
could be crushed. Never put any part of your body
under a vehicle that is on a jack. Never start or run
the engine while the vehicle is on a jack. If you
need to get under a raised vehicle, take it to a
service center where it can be raised on a lift.
•The jack is designed to use as a tool for changing
tires only. The jack should not be used to lift the
vehicle for service purposes. The vehicle should
be jacked on a firm level surface only. Avoid ice or
slippery areas.
Jack Location
The jack and jack-handle are stowed behind the right rear
side trim panel in the cargo area.
Do not attempt to raise this vehicle using a bumper jack.
Jack Storage
262 WHAT TO DO IN EMERGENCIES

Jacking Instructions
WARNING!
Carefully follow these tire changing warnings to help
prevent personal injury or damage to your vehicle:
•Always park on a firm, level surface as far from
the edge of the roadway as possible before raising
the vehicle.
•Block the wheel diagonally opposite the wheel to
be raised.
•Set the parking brake firmly, and shift a automatic
transmission into PARK; a manual transmission
into REVERSE.
•Never start or run the engine with the vehicle on a
jack.
•Do not let anyone sit in the vehicle when it is on a
jack.(Continued)
WARNING! (Continued)
•Do not get under the vehicle when it is on a jack.
•Only use the jack in the positions indicated and
for lifting this vehicle during a tire change.
•If working on or near a roadway, be extremely
careful of motor traffic.
•To assure that spare tires, flat or inflated, are
securely stowed, spares must be stowed with the
valve stem facing the ground.
•Turn on the Hazard Warning flasher.
Jack Warning Label
6
WHAT TO DO IN EMERGENCIES 265

another vehicle or by using a portable battery booster
pack. Jump-starting can be dangerous if done improperly
so please follow the procedures in this section carefully.
NOTE:When using a portable battery booster pack
follow the manufacturer ’s operating instructions and
precautions.
CAUTION!
Do not use a portable battery booster pack or any
other booster source with a system voltage greater
than 12 Volts or damage to the battery, starter motor,
alternator or electrical system may occur.
WARNING!
Do not attempt jump-starting if the battery is frozen.
It could rupture or explode and cause personal injury.
Preparations for Jump-Start
The battery in your vehicle is located in the engine
compartment just behind the left front headlight assem-
bly.
Battery Connections
1 — Positive Battery Post
2 — Ground Location (Stud on Hood Safety Latch)
6
WHAT TO DO IN EMERGENCIES 269

CAUTION!
Failure to follow these procedures could result in
damage to the charging system of the booster vehicle
or the discharged vehicle.
1. Connect the positive (+)end of the jumper cable to the
positive (+)post of the discharged vehicle.
2. Connect the opposite end of the positive (+)jumper
cable to the positive (+)post of the booster battery.
3. Connect the negative end (-)of the jumper cable to the
negative (-)post of the booster battery.
4. Connect the opposite end of the negative (-)jumper
cable to the stud on the hood latch assembly (-)of the
vehicle with the discharged battery.
WARNING!
Do not connect the cable to the negative post (-) of the
discharged battery. The resulting electrical spark
could cause the battery to explode and could result in
personal injury.
5. Start the engine in the vehicle that has the booster
battery, let the engine idle a few minutes, and then start
the engine in the vehicle with the discharged battery.
Once the engine is started, remove the jumper cables in
the reverse sequence:
6. Disconnect the negative (-)jumper cable from the stud
on the hood latch assembly (-)of the vehicle with the
discharged battery.
7. Disconnect the negative end (-)of the jumper cable
from the negative (-)post of the booster battery.
6
WHAT TO DO IN EMERGENCIES 271

8. Disconnect the opposite end of the positive(+)jumper
cable from the positive (+)post of the booster battery.
9. Disconnect the positive (+)end of the jumper cable
from the positive (+)post of the discharged vehicle.
If frequent jump-starting is required to start your vehicle
you should have the battery and charging system in-
spected at your authorized dealer.
CAUTION!
Accessories that can be plugged into the vehicle
power outlets draw power from the vehicle’s battery,
even when not in use (i.e., cellular phones, etc.).
Eventually, if plugged in long enough, the vehicle’s
battery will discharge sufficiently to degrade battery
life and/or prevent the engine from starting.
FREEING A STUCK VEHICLE
NOTE: If your vehicle is equipped with Traction Con-
trol, turn the system OFF before attempting to “rock” the
vehicle.
If your vehicle becomes stuck in mud, sand or snow, it
can often be moved by a rocking motion. Turn your
steering wheel right and left to clear the area around the
front wheels. Then shift back-and-forth between RE-
VERSE and DRIVE (automatic transaxle) or REVERSE
and 1st gear (manual transaxle). Using, the least accel-
erator pedal pressure to maintain the rocking motion
without spinning the wheels is most effective.
272 WHAT TO DO IN EMERGENCIES

WARNING!
Fast spinning tires can be dangerous. Forces gener-
ated by excessive wheel speeds may cause tire dam-
age or failure. A tire could explode and injure some-
one. Do not spin your vehicle’s wheels faster than
30 mph (48 km/h) when you are stuck. And do not let
anyone near a spinning wheel, no matter what the
speed.
CAUTION!
Racing the engine or spinning the wheels too fast
may lead to transaxle overheating and failure. It can
also damage the tires. Do not spin the wheels above
30 mph (48 km/h).
TOWING A DISABLED VEHICLE
Towing With The Key-In-Ignition
Four-Speed Automatic Transaxle
Your vehicle may be towed under the following condi-
tions: The steering column must be unlocked and the
shift lever must be in NEUTRAL, the distance to be
towed must not exceed 100 miles (160 km), and the
towing speed must not exceed 44 mph (72 km/h). If the
transaxle is not operative, or if the vehicle is to be towed
more than 100 miles (160 km), the vehicle must be towed
with the front wheels off the ground to avoid damage to
the transaxle.
Manual Transaxle
Your vehicle may be towed in a forward direction, with
all four wheels on the ground, and the shift lever in the
NEUTRAL position. If the transaxle is not operative, the
vehicle must be towed with the front wheels off the
ground.
6
WHAT TO DO IN EMERGENCIES 273

MAINTAINING YOUR VEHICLE
CONTENTS
Engine Compartment — 2.4L ............ 277
 Onboard Diagnostic System — OBD II ..... 278
▫ Loose Fuel Filler Cap Message .......... 278
 Emissions Inspection And Maintenance
Programs ............................ 278
 Replacement Parts .................... 280
 Dealer Service ....................... 280
 Maintenance Procedures ................ 281
▫ Engine Oil ........................ 281 ▫
Engine Oil Filter .................... 284
▫ Engine Air Cleaner Filter .............. 285
▫ Maintenance-Free Battery ............. 286
▫ Air Conditioner Maintenance ........... 287
▫ Body Lubrication ................... 288
▫ Windshield Wiper Blades ............. 289
▫ Adding Washer Fluid ................ 289
▫ Exhaust System .................... 290
▫ Cooling System .................... 292
7

▫Brake System ...................... 298
▫ Automatic Transmission .............. 299
▫ Appearance Care And Protection From
Corrosion .......................... 302
 Fuses ............................. 308
▫ Integrated Power Module (IPM) ......... 308
 Vehicle Storage ...................... 311
 Replacement Bulbs ................... 311
 Bulb Replacement .................... 312
▫ Headlamps ....................... 312
▫ Front Parking, Turn Signal, And Side Marker
Lamps ............................ 313 ▫
Front Fog Lamps – If Equipped ......... 314
▫ Rear Tail, Stop And Turn Signal Lamps . . . 314
▫ Backup Lamps ..................... 315
▫ Center High-Mounted Stop Lamp
(CHMSL) .......................... 315
 Fluid Capacities ..................... 316
 Fluids, Lubricants And Genuine Parts ...... 317
▫ Engine ........................... 317
▫ Chassis .......................... 318
276 MAINTAINING YOUR VEHICLE

ENGINE COMPARTMENT — 2.4L
1 — Washer Fluid Reservoir7 — Battery
2 — Power Steering Fluid Reservoir 8 — Automatic Transmission Dipstick
3 — Engine Coolant Reservoir 9 — Engine Oil Dipstick
4 — Brake Fluid Reservoir 10 — Engine Oil Fill
5 — Power Distribution Center 11 — Coolant Pressure Cap
6 — Air Cleaner Filter
7
MAINTAINING YOUR VEHICLE 277

ONBOARD DIAGNOSTIC SYSTEM — OBD II
Your vehicle is equipped with a sophisticated onboard
diagnostic system called OBD II. This system monitors
the performance of the emissions, engine, and automatic
transmission control systems. When these systems are
operating properly, your vehicle will provide excellent
performance and fuel economy, as well as engine emis-
sions well within current government regulations.
If any of these systems require service, the OBD II system
will turn on the Malfunction Indicator Light (MIL). OBD
II will also store diagnostic codes and other information
to assist an authorized service technician in making
repairs. Although your vehicle will usually be drivable
and not need towing, see your authorized dealer for
service as soon as possible.
Loose Fuel Filler Cap Message
After fuel is added, the vehicle diagnostic system can
determine if the fuel filler cap is loose, improperlyinstalled, or damaged. A “gASCAP” message will be
displayed in the instrument cluster. Tighten the gas cap
until a
clicking sound is heard. This is an indication that
the gas cap is properly tightened. Press the odometer
reset button to turn the message off. If the problem
persists, the message will appear the next time the
vehicle is started. This might indicate a damaged cap. If
the problem is detected twice in a row, the system will
turn on the MIL. Resolving the problem will turn the MIL
light off.
EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS
In some localities, it may be a legal requirement to pass
an inspection of your vehicle’s emissions control system.
Failure to pass could prevent vehicle registration.
For states that require an Inspection and Mainte-
nance (I/M), this check verifies the “Malfunction
278 MAINTAINING YOUR VEHICLE