Evap CHRYSLER TOWN AND COUNTRY 2002 User Guide

INSTALLATION
INSTALLATION - 2.4L
(1) Install the generator.
(2) Install the accessory drive belt, refer to the
Cooling System section for proper procedures.
(3) Connect B+ terminal to generator.
(4) Install nut holding B+ wire terminal to back of
generator.
(5) Connect the push-in field wire connector to
back of generator.
(6) Install the EVAP Purge solenoid to its bracket.
(7) Install the Air Box, refer to the Engine/Air
Cleaner for more information.
(8) Connect the Inlet Air Temperature sensor.
(9) Connect battery negative cable.
INSTALLATION - 3.3/3.8L
(1) Roll and place generator in position on vehicle
(Fig. 3).
(2) Install upper bolts to hold generator in place.
(3) Lubricate the o-ring. Install oil dip stick tube.
(4) Install the upper oil dip stick tube bolt.
(5) Place B+ terminal in position on generator.
(6) Install nut to hold B+ wire terminal to back of
generator.
(7) Connect the push-in field wire connector into
back of generator.
(8) Raise vehicle and support.
(9) Install the lower mounting bolt and tighten.
(10) Install the lower oil dip stick tube bolt and
tighten (Fig. 2).
(11) Install accessory drive belt, refer to the Cool-
ing System section for proper procedures.
(12) Install the right front lower splash shield.
(13) Lower vehicle.
(14) Install wiring harness to the oil dip stick tube
(15) Connect battery negative cable.
(16) Verify generator output rate.
GENERATOR DECOUPLER
PULLEY
DESCRIPTION
The Generator Decoupler is a one way clutch (Fig.
4). It is attached to the generator and replaces the
standard pulley. It is a non-serviceable item and is to
be replaced as an assembly. It is a dry operation (no
grease or lubricants). The operation of it is not tem-
perature sensitive and has a low sensitivity to elec-
trical load.
Fig. 2 DIP STICK LOWER BOLT
Fig. 3 GENERATOR 3.3/3.8L
RSCHARGING8F-25
GENERATOR (Continued)
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BATTERY TEMPERATURE
SENSOR
DESCRIPTION
The PCM incorporates a Battery Temperature Sen-
sor (BTS) on its circuit board.
OPERATION
The PCM uses the temperature of the battery area
to control the charge system voltage. This tempera-
ture, along with data from monitored line voltage, is
used by the PCM to vary the battery charging rate.
The system voltage is higher at cold temperatures
and is gradually reduced as temperature around the
battery increases.
The ambient temperature sensor is used to control
the battery voltage based upon ambient temperature
(approximation of battery temperature). The PCM
maintains the optimal output of the generator by
monitoring battery voltage and controlling it to a
range of 13.5 - 14.7 volts based on battery tempera-
ture.
The battery temperature sensor is also used for
OBD II diagnostics. Certain faults and OBD II mon-
itors are either enabled or disabled depending upon
the battery temperature sensor input (example: dis-
able purge and EGR, enable LDP). Most OBD II
monitors are disabled below 20ÉF.
REMOVAL
The battery temperature sensor is not serviced sep-
arately. If replacement is necessary, the PCM must
be replaced.
GENERATOR
DESCRIPTION
The generator is belt-driven by the engine. It is
serviced only as a complete assembly. The generator
produces DC voltage at the B+ terminal. If the gen-
erator is failed, the generator assembly subcompo-
nents (generator and decoupler pulley) must be
inspected for individual failure and replaced accord-
ingly.
OPERATION
As the energized rotor begins to rotate within the
generator, the spinning magnetic field induces a cur-
rent into the windings of the stator coil. Once the
generator begins producing sufficient current, it also
provides the current needed to energize the rotor.
The Y type stator winding connections deliver the
induced AC current to 3 positive and 3 negative
diodes for rectification. From the diodes, rectified DC
current is delivered to the vehicles electrical system
through the generator, battery, and ground terminals.
Excessive or abnormal noise emitting from the gen-
erator may be caused by:
²Worn, loose or defective bearings
²Loose or defective drive pulley (2.4L) or decou-
pler (3.3/3.8L)
²Incorrect, worn, damaged or misadjusted drive
belt
²Loose mounting bolts
²Misaligned drive pulley
²Defective stator or diode
²Damaged internal fins
REMOVAL
REMOVAL - 2.4L
(1) Release hood latch and open hood.
(2) Disconnect battery negative cable.
(3) Disconnect the Inlet Air Temperature sensor.
(4) Remove the Air Box, refer to the Engine/Air
Cleaner for more information.
(5) Remove the EVAP Purge solenoid from its
bracket and reposition.
(6) Disconnect the push-in field wire connector
from back of generator.
(7) Remove nut holding B+ wire terminal to back
of generator.
(8) Separate B+ terminal from generator.
(9) Remove accessory drive belt, refer to the Cool-
ing System section for proper procedures.
(10) Remove the generator.
RGCHARGING8Fa-23
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(5) Connect the push-in field wire connector to
back of generator.
(6) Install the EVAP Purge solenoid to its bracket.
(7) Install the Air Box, refer to the Engine/Air
Cleaner for more information.
(8) Connect the Inlet Air Temperature sensor.
(9) Connect battery negative cable.
INSTALLATION - 2.5L
(1) Install generator.
(2) Install the 2 lower mounting Bolts (Fig. 8).
(3) Install the Air Cleaner Box (Fig. 7).
(4) Install the upper support bracket (Fig. 6).
(5) Install the wiring harness on upper generator
bracket (Fig. 6).
(6) Connect the field connection (Fig. 5).
(7) Connect the generator battery connection (Fig.
5).
(8) Raise vehicle and support.
(9) Install the generator drive belt (Fig. 4).
(10) Install the right front splash shield (Fig. 3).
(11) Lower vehicle.
(12) Install the engine cover (Fig. 2).
(13) Connect the negative battery cable (Fig. 1).
INSTALLATION - 3.3/3.8L
(1) Roll and place generator in position on vehicle
(Fig. 10).
(2) Install upper bolts to hold generator in place.
(3) Lubricate the o-ring. Install oil dip stick tube.
(4) Install the upper oil dip stick tube bolt.
(5) Place B+ terminal in position on generator.
(6) Install nut to hold B+ wire terminal to back of
generator.
(7) Connect the push-in field wire connector into
back of generator.
(8) Raise vehicle and support.
(9) Install the lower mounting bolt and tighten.
(10) Install the lower oil dip stick tube bolt and
tighten (Fig. 9).
(11) Install accessory drive belt, refer to the Cool-
ing System section for proper procedures.
(12) Install the right front lower splash shield.
(13) Lower vehicle.
(14) Install wiring harness to the oil dip stick tube
(15) Connect battery negative cable.
(16) Verify generator output rate.
INSTALLATION - 3.5L
(1) Install generator (Fig. 16) and the 3 mounting
bolts and tighten.
(2) Connect the generator positive battery cable
(Fig. 15).
(3) Connect the field connector and lock the con-
nector (Fig. 15).
(4) Install the axle shaft to the transmission.(5) Install axle to steering knuckle (Fig. 13).
(6) Install the 2 upper clevies bolts and tighten,
refer to the Suspension section.
(7) Install axle nut and tighten, refer to the Differ-
ential and Driveline section.
(8) Relocate the ABS sensor wiring to bracket (Fig.
12).
(9) Install the accessory drive belt (Fig. 14), refer
to the Cooling section.
(10) Install the right front splash shield.
(11) Install the right front tire, refer to the Wheels
and Tires section.
(12) Lower vehicle.
(13) Connect the negative battery cable.
GENERATOR DECOUPLER
PULLEY
DESCRIPTION
The Generator Decoupler is a one way clutch (Fig.
17). It is attached to the generator and replaces the
standard pulley. It is a non-serviceable item and is to
be replaced as an assembly. It is a dry operation (no
grease or lubricants). The operation of it is not tem-
perature sensitive and has a low sensitivity to elec-
trical load.
OPERATION
The generator decoupler is a one way clutch and
should be replaced as an assembly. It is designed to
help reduce belt tension fluctuation, reduce fatigue
loads, improve belt life, reduce hubloads on compo-
nents, and reduce noise.
Fig. 17 GENERATOR DECOUPLER 3.3/3.8L
8Fa - 28 CHARGINGRG
GENERATOR (Continued)
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(13) Install second row seat to vehicle. Refer to
Owner's Manual for proper procedures.
SEAT BELT SECOND RIGHT
ROW OUTBOARD - LBW WITH
REAR HVAC
REMOVAL
(1) Remove second row seat from vehicle. Refer to
Owner's Manual for proper procedures.
(2) Slide lower anchor cover from over the anchor
shoulder-nut.
(3) Remove lower anchor shoulder-nut.
(4) Remove lower anchor from wheelhouse.
(5) Fold upper turning loop extension cover down-
ward to gain access to anchor bolt.
(6) Remove bolt attaching turning loop to exten-
sion bracket above quarter glass.
(7) Remove turning loop from extension bracket.
(8) Remove D-pillar trim panel.
(9) Remove quarter trim bolster.(10) Remove quarter trim panel as necessary to
gain access to HVAC unit.
(11) Route seat belt webbing and turning loop
through access hole in quarter trim.
(12) Loosen HVAC unit enough to gain access to
seat belt retractor fasteners.
(a) Remove bracket around HVAC unit (Fig. 6).
(b) Remove air duct (Fig. 7).
(c) Remove fasteners attaching HVAC unit to
inner quarter panel (Fig. 8).
(d) Remove screws attaching upper evaporator
housing to lower evaporator housing.
(e) Remove coolant line retaining bracket hold
down bolt.
(13) Remove bolts attaching seat belt guide loop to
inner quarter panel.
(14) Pull outward on HVAC unit and remove bolt
attaching retractor to inner quarter panel.
(15) Remove screw attaching retractor to inner
quarter panel.
(16) Remove second row seat belt retractor from
vehicle.INSTALLATION
(1) Position second row seat belt retractor to vehi-
cle.
(2) Install screw attaching retractor to inner quar-
ter panel.
(3) Pull outward on HVAC unit and install bolt
attaching retractor to inner quarter panel. Tighten-
ing specifications for all seat belt bolts is 39 N´m (29
ft. lbs.) torque.
(4) Install bolts attaching seat belt guide loop to
inner quarter panel.
(5) Install coolant line retaining bracket hold down
bolt.
Fig. 5 SECOND RIGHT ROW OUTBOARD SEAT
BELT - LWB
1 - TURNING LOOP GUIDE
2 - RETRACTOR 2nd REAR
3 - LOWER QUARTER TRIM
4 - LOWER ANCHOR
5 - RETRACTOR 1st REAR
6 - ANCHOR BRACKET
7 - QUARTER PANEL
8 - C-PILLAR TRIM
9 - HEIGHT ADJUSTER
Fig. 6 TRIM PANEL MOUNTING BRACKET
1 - TRIM PANEL MOUNTING BRACKET
RSRESTRAINTS8O-11
SEAT BELT SECOND RIGHT ROW OUTBOARD - LWB (Continued)
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(6) Install screws attaching upper evaporator
housing to lower evaporator housing.
(7) Install fasteners attaching HVAC unit to inner
quarter panel.
(8) Install air duct.
(9) Install bracket around HVAC unit.
(10) Route seat belt webbing and turning loop
through access hole in quarter trim.
(11) Install quarter trim panel as necessary to gain
access to HVAC unit.
(12) Install quarter trim bolster.(13) Install D-pillar trim panel.
(14) Position turning loop to extension bracket.
(15) Install bolt attaching turning loop to exten-
sion bracket above quarter glass. Tightening seat belt
bolt to 39 N´m (29 ft. lbs.) torque.
(16) Pull upper turning loop extension cover
upward over anchor bolt.
(17) Install lower anchor shoulder-nut. Tightening
seat belt bolt to 39 N´m (29 ft. lbs.) torque.
(18) Slide lower anchor cover over anchor shoul-
der-nut.
(19) Install second row seat from vehicle. Refer to
Owner's Manual for proper procedures.
SEAT BELT SECOND ROW
OUTBOARD - SWB
REMOVAL
(1) Remove second row seat from vehicle. Refer to
Owner's Manual for proper procedures.
(2) Slide lower anchor cover from over the anchor
shoulder-nut.
(3) Remove lower anchor shoulder-nut.
(4) Remove lower anchor from wheelhouse (Fig. 9).
(5) Remove D-pillar trim panel.
(6) Route seat belt webbing and turning loop
through access hole in quarter trim.
(7) Remove bolts attaching seat belt guide loop to
inner quarter panel.
(8) Remove anchor bolt attaching retractor to
inner quarter panel.
(9) Remove second row seat belt retractor from
vehicle (Fig. 9).
INSTALLATION
(1) Place second row seat belt retractor into posi-
tion.
(2) Install anchor bolt attaching retractor to inner
quarter panel. Tighten all seat belts to 39 N´m (29 ft.
lbs.) torque.
(3) Install bolts attaching seat belt guide loop to
inner quarter panel.
(4) Route seat belt webbing and turning loop
through access hole in quarter trim.
(5) Install D-pillar trim panel.
(6) Install lower anchor to the wheelhouse.
(7) Install lower anchor shoulder-nut. Tighten all
seat belts to 39 N´m (29 ft. lbs.) torque.
(8) Slide lower anchor cover over the anchor shoul-
der-nut.
Fig. 7 LOWER HEATER DUCT
1 - LOWER HEAT DUCT MOUNTING
Fig. 8 REAR HVAC MOUNTING
1 - REAR HVAC MODULE MOUNTING
2 - REAR EVAPORATOR LOWER HOUSING
3 - REAR EVAPORATOR UPPER HOUSING
8O - 12 RESTRAINTSRS
SEAT BELT SECOND RIGHT ROW OUTBOARD - LBW WITH REAR HVAC (Continued)
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8W-02 COMPONENT INDEX
Component Page
A/C Compressor Clutch Relay............ 8W-42
A/C Compressor Clutch................. 8W-42
A/C- Heater Control.................... 8W-42
A/C Pressure Sensor................... 8W-42
A/C-Heater Control.................... 8W-42
Accelerator Pedal Position Sensor......... 8W-30
Accessory Relay....................... 8W-10
Adjustable Pedals Module............... 8W-30
Adjustable Pedals Switch................ 8W-30
Airbag Control Module.................. 8W-43
Ambient Temp Sensor.................. 8W-49
Antenna............................. 8W-47
Auto Shut Down Relay................. 8W-30
Auto Temp Control..................... 8W-42
Automatic Day/Night Mirror............. 8W-49
Back-Up Lamp Switch.................. 8W-51
Battery Temperature Sensor............. 8W-20
Battery............................. 8W-20
Blend Door Actuators................... 8W-42
Body Control Module................... 8W-45
Boost Pressure Sensor.................. 8W-30
B-Pillar Switches...................... 8W-61
Brake Lamp Switch................. 8W-30, 51
Brake Transmission Shift Interlock
Solenoid........................... 8W-31
Cabin Heater Assist.................... 8W-30
Camshaft Position Sensor............... 8W-30
CD Changer.......................... 8W-47
Center High Mounted Stop Lamp......... 8W-51
Cinch/Release Motors................... 8W-61
Clockspring.................. 8W-33, 41, 43, 47
Clutch Pedal Interlock Switch Jumper..... 8W-10
Clutch Pedal Interlock Switch............ 8W-10
Combination Relays.................... 8W-54
Controller Antilock Brake............... 8W-35
Crank Case Ventilation Heater........... 8W-30
Crankshaft Position Sensor.............. 8W-30
Cylinder Lock Switches................. 8W-39
Data Link Connector................... 8W-18
Diagnostic Junction Port................ 8W-18
Door Ajar Switches.................... 8W-39
Door Lock Motor/Ajar Switches........... 8W-61
Door Lock Switches.................... 8W-61
Driver Airbag......................... 8W-43
EGR Solenoid......................... 8W-30
Electric Wiper De-Icer.................. 8W-48
Engine Control Module................. 8W-30
Engine Coolant Temp Sensor............. 8W-30
Engine Oil Pressure Switch.............. 8W-30
EVAP/Purge Solenoid................... 8W-30
Evaporator Temperature Sensor.......... 8W-42
Floor Console Lamp.................... 8W-44Component Page
Fog Lamps........................... 8W-50
Front Blower Module................... 8W-42
Front Blower Motor Relay............... 8W-42
Front Blower Motor.................... 8W-42
Front Cigar Lighter.................... 8W-41
Front Control Module.................. 8W-10
Front Fog Lamp Relay.................. 8W-50
Front Intrusion Sensor................. 8W-39
Front Washer Pump Motor.............. 8W-53
Front Wiper On/Off Relay............... 8W-53
Fuel Heater.......................... 8W-30
Fuel Injectors........................ 8W-30
Fuel Pressure Solenoid................. 8W-30
Fuel Pump Module.................... 8W-30
Full Open Switches.................... 8W-61
Fuselink............................. 8W-10
Fuses............................... 8W-10
Generator............................ 8W-20
Glow Plug Relay...................... 8W-30
Glow Plugs........................... 8W-30
Grounds............................. 8W-15
Halo Lamp........................... 8W-44
Headlamp Leveling Motors.............. 8W-50
Headlamp Switch...................... 8W-50
Headlamp Washer Relay................ 8W-53
Headlamps........................... 8W-50
Heated Seat Backs..................... 8W-63
Heated Seat Cushions.................. 8W-63
Heated Seat Modules................... 8W-63
High Beam Lamps..................... 8W-50
High Note Horn....................... 8W-41
Horn Relay.......................... 8W-41
Idle Air Control Motor.................. 8W-30
Ignition Coil.......................... 8W-30
Ignition Switch....................... 8W-10
Inlet Air Temperature Sensor............ 8W-30
Instrument Cluster.................... 8W-40
Instrument Panel Switch Bank . . 8W-44, 52, 53, 63
Integrated Power Module................ 8W-10
Knock Sensor......................... 8W-30
License Lamp......................... 8W-51
Lift Pump Motor...................... 8W-30
Liftgate Ajar Switch................. 8W-39, 61
Liftgate Cinch/Release Motor............. 8W-61
Liftgate Cylinder Lock Switch............ 8W-39
Liftgate Flood Lamps................... 8W-44
Liftgate Right Pinch Sensor.............. 8W-61
Low Beam Lamps.................... 8W-50-9
Manifold Absolute Pressure Sensor........ 8W-30
Mass Air Flow Sensor.................. 8W-30
Memory Seat/Mirror Module.......... 8W-62, 63
Memory Set Switch.................... 8W-63
RS8W-02 COMPONENT INDEX8W-02-1
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8W-30 FUEL/IGNITION SYSTEM
Component Page
A/C Compressor Clutch............... 8W-30-18
A/C Compressor Clutch Relay........ 8W-30-3, 18
A/C Pressure Sensor............ 8W-30-9, 15, 25
Accelerator Pedal Position Sensor....... 8W-30-32
Adjustable Pedals Module............. 8W-30-17
Adjustable Pedals Switch............. 8W-30-17
Auto Shut Down Relay.... 8W-30-2, 5, 7, 8, 12, 13
Battery...................... 8W-30-2, 18, 26
Battery Temperature Sensor........... 8W-30-25
Body Control Module.............. 8W-30-4, 19
Boost Pressure Sensor................ 8W-30-25
Brake Lamp Switch............. 8W-30-6, 21, 31
Cabin Heater Assist................. 8W-30-22
Camshaft Position Sensor........ 8W-30-7, 13, 24
Clockspring...................... 8W-30-3, 23
Clutch Pedal Upstop Switch........... 8W-30-30
Crank Case Ventilation Heater......... 8W-30-19
Crankshaft Position Sensor....... 8W-30-7, 13, 24
Data Link Connector............... 8W-30-4, 22
Diagnostic Junction Port......... 8W-30-4, 23, 17
Dosing Pump....................... 8W-30-22
ECM/PCM Relay........ 8W-30-18, 20, 24, 26, 28
EGR Solenoid.................... 8W-30-5, 28
Engine Control Module . . . 8W-30-18, 19, 20, 21, 22,
23, 24, 25, 26, 27, 28, 29, 30, 31, 32
Engine Coolant Temp Sensor...... 8W-30-9, 15, 25
Engine Oil Pressure Sensor........... 8W-30-21
Engine Oil Pressure Switch............ 8W-30-6
Engine Oil Temperature Sensor........ 8W-30-24
Evap/Purge Solenoid.................. 8W-30-3
Front Control Module...... 8W-30-3, 4, 17, 22, 30
Fuel Heater........................ 8W-30-29
Fuel Heater Relay................ 8W-30-19, 29
Fuel Injector No. 1............. 8W-30-8, 12, 27
Fuel Injector No. 2............. 8W-30-8, 12, 27
Fuel Injector No. 3............. 8W-30-8, 12, 27
Fuel Injector No. 4............. 8W-30-8, 12, 27
Fuel Injector No. 5.................. 8W-30-12
Fuel Injector No. 6.................. 8W-30-12
Fuel Pressure Sensor................ 8W-30-31
Fuel Pressure Solenoid............... 8W-30-20
Fuel Pump Module................ 8W-30-4, 19
Fuel Pump Relay.................... 8W-30-4
Fuse 14........................... 8W-30-17
Fuse 15........................ 8W-30-22, 29
Fuse 16 . . 8W-30-2, 5, 7, 8, 12, 13, 18, 20, 24, 26, 28
Fuse 17.................... 8W-30-2, 4, 19, 29Component Page
Fuse 18........................ 8W-30-18, 17
Fuse 26........................... 8W-30-31
Fuselink.......................... 8W-30-26
G100.............................. 8W-30-2
G101........................... 8W-30-2, 18
G103................... 8W-30-5, 6, 18, 19, 22
G300..................... 8W-30-6, 17, 21, 30
G302........................ 8W-30-4, 19, 29
Generator....................... 8W-30-2, 19
Glow Plug No. 1.................... 8W-30-26
Glow Plug No. 2.................... 8W-30-26
Glow Plug No. 3.................... 8W-30-26
Glow Plug No. 4.................... 8W-30-26
Glow Plug Relay.................... 8W-30-26
Idle Air Control Motor............. 8W-30-11, 14
Ignition Coil..................... 8W-30-7, 13
Ignition Switch..................... 8W-30-16
Inlet Air Temperature Sensor....... 8W-30-10, 14
Integrated Power
Module.......... 8W-30-2, 3, 4, 5, 7, 8, 12, 13,
18, 19, 20, 22, 24, 26, 28, 29, 30, 31
Knock Sensor.................... 8W-30-9, 15
Leak Detection Pump................ 8W-30-16
Left Speed Control Switch........... 8W-30-3, 23
Lift Pump Motor.................... 8W-30-29
Lift Pump Relay.................... 8W-30-29
Manifold Absolute Pressure Sensor.... 8W-30-9, 15
Mass Air Flow Sensor................ 8W-30-20
Oxygen Sensor 1/1 Upstream........... 8W-30-5
Oxygen Sensor 1/2 Downstream......... 8W-30-5
Park/Neutral Position Switch.......... 8W-30-11
Power Mirror Switch................. 8W-30-17
Powertrain Control Module . 8W-30-2, 3, 4, 5, 6, 10,
11, 7, 8, 9, 12, 13, 14, 15, 16
Radiator Fan Relay................... 8W-30-3
Radiator Fan Relay No. 1............. 8W-30-31
Radiator Fan Relay No. 2............. 8W-30-31
Radiator Fan Relay No. 3............. 8W-30-31
Right Speed Control Switch......... 8W-30-3, 23
Speed Control Servo.................. 8W-30-6
Starter Motor Relay............... 8W-30-4, 19
Throttle Position Sensor........... 8W-30-10, 14
Torque Converter Clutch Solenoid....... 8W-30-16
Transmission Control Module . . 8W-30-7, 10, 11, 14
Transmission Range Sensor......... 8W-30-11, 14
Vehicle Speed Sensor............ 8W-30-7, 11, 28
Water In Fuel Sensor................ 8W-30-30
RS8W-30 FUEL/IGNITION SYSTEM8W-30-1
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8W-42 AIR CONDITIONING-HEATER
Component Page
A/C Compressor Clutch............ 8W-42-14, 16
A/C Compressor Clutch Relay....... 8W-42-14, 16
A/C Pressure Sensor.............. 8W-42-14, 16
A/C- Heater Control.......... 8W-42-2, 3, 4, 5, 7
ATC Remote Sensor................. 8W-42-11
Auto Temp Control...... 8W-42-8, 9, 10, 11, 12, 13
Battery........................... 8W-42-17
Blower Motor Resistor................ 8W-42-2
Body Control Module........... 8W-42-4, 7, 9, 13
Diagnostic Junction Port............. 8W-42-4, 9
Driver Blend Door Actuator......... 8W-42-5, 10
ECM/PCM Relay.................... 8W-42-17
Electric Wiper De-Icer............... 8W-42-3, 8
Engine Control Module............ 8W-42-16, 17
Evaporator Temperature Sensor...... 8W-42-5, 10
Front Blower Module................ 8W-42-11
Front Blower Motor................ 8W-42-2, 11
Front Blower Motor Relay........... 8W-42-2, 11
Front Control Module......... 8W-42-2, 6, 11, 12
Fuse 10......................... 8W-42-2, 11
Fuse 12......................... 8W-42-6, 12
Fuse 14............................ 8W-42-8
Fuse 16........................... 8W-42-17
Fuse 18........................ 8W-42-14, 16
Fuse 27........................ 8W-42-15, 18
Fuselink.......................... 8W-42-17
G102.......................... 8W-42-15, 18Component Page
G103.......................... 8W-42-14, 16
G200.............. 8W-42-2, 3, 4, 6, 8, 9, 11, 12
G300........................... 8W-42-7, 13
G302............................. 8W-42-12
Integrated Power
Module . . 8W-42-2, 6, 8, 11, 12, 14, 15, 16, 17, 18
Mode Door Actuator............... 8W-42-5, 10
Passenger Blend Door Actuator....... 8W-42-5, 10
Powertrain Control Module......... 8W-42-14, 15
Radiator Fan No. 1............ 8W-42-15, 17, 18
Radiator Fan No. 2............... 8W-42-15, 18
Radiator Fan Relay.................. 8W-42-15
Radiator Fan Relay No. 1.......... 8W-42-17, 18
Radiator Fan Relay No. 2............. 8W-42-18
Radiator Fan Relay No. 3............. 8W-42-18
Rear A/C-Heater Unit............... 8W-42-6, 7
Rear Auto Temp Control Switch........ 8W-42-13
Rear Blower Front Control Switch....... 8W-42-6
Rear Blower Motor.................. 8W-42-12
Rear Blower Motor Power Module...... 8W-42-12
Rear Blower Motor Relay........... 8W-42-6, 12
Rear Blower Rear Control Switch...... 8W-42-6, 7
Rear Mode Motor................... 8W-42-12
Rear Temperature Motor.............. 8W-42-12
Recirculation Door Actuator......... 8W-42-5, 10
TXV Solenoid...................... 8W-42-12
RS8W-42 AIR CONDITIONING-HEATER8W-42-1
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Component Page
C322 (Memory)..................... 8W-80-39
C322 (Memory)..................... 8W-80-39
C324 (Manual Sliding Door)........... 8W-80-39
C324 (Manual Sliding Door)........... 8W-80-40
C325 (Manual Sliding Door)........... 8W-80-40
C325 (Manual Sliding Door)........... 8W-80-40
C326............................. 8W-80-40
C326............................. 8W-80-40
C327............................. 8W-80-40
C327............................. 8W-80-41
C329 (Diesel)....................... 8W-80-41
C329 (Diesel)....................... 8W-80-41
C330 (Diesel)....................... 8W-80-41
C330 (Diesel)....................... 8W-80-41
C331 (Diesel)....................... 8W-80-42
C331 (Diesel)....................... 8W-80-42
C332 (ATC)........................ 8W-80-42
C332 (ATC)........................ 8W-80-42
Cabin Heater Assist C1 (Diesel)........ 8W-80-42
Cabin Heater Assist C2 (Diesel)........ 8W-80-43
Camshaft Position Sensor (Diesel)...... 8W-80-43
Camshaft Position Sensor (Gas)........ 8W-80-43
CD Changer....................... 8W-80-43
Center Dome Lamp (Base/High Line).... 8W-80-43
Center High Mounted Stop Lamp....... 8W-80-44
Clockspring C1..................... 8W-80-44
Clockspring C2..................... 8W-80-44
Clockspring C3..................... 8W-80-44
Clockspring C4..................... 8W-80-44
Clockspring C5..................... 8W-80-45
Clutch Pedal Interlock Switch (MTX).... 8W-80-45
Clutch Pedal Interlock Switch Jumper
(ATX) .......................... 8W-80-45
Clutch Pedal Upstop Switch (Diesel)..... 8W-80-45
Controller Antilock Brake............. 8W-80-46
Crank Case Ventilation Heater (Diesel) . . 8W-80-46
Crankshaft Position Sensor (Diesel)..... 8W-80-46
Crankshaft Position Sensor (Gas)....... 8W-80-47
Data Link Connector................. 8W-80-47
Diagnostic Junction Port.............. 8W-80-47
Dosing Pump (Diesel)................ 8W-80-48
Driver Airbag C1.................... 8W-80-48
Driver Airbag C2.................... 8W-80-48
Driver Blend Door Actuator (ATC)...... 8W-80-48
Driver Blend Door Actuator (MTC)...... 8W-80-48
Driver Door Courtesy Lamp........... 8W-80-49
Driver Door Lock Switch.............. 8W-80-49
Driver Heated Seat Back............. 8W-80-49
Driver Heated Seat Cushion........... 8W-80-49
Driver Heated Seat Module C1......... 8W-80-49
Driver Heated Seat Module C2......... 8W-80-50
Driver Heated Seat Module C3......... 8W-80-50
Driver Power Seat Front Riser Motor.... 8W-80-50Component Page
Driver Power Seat Front Riser
Position Sensor................... 8W-80-50
Driver Power Seat Horizontal Motor..... 8W-80-50
Driver Power Seat Horizontal
Position Sensor................... 8W-80-51
Driver Power Seat Rear Riser Motor.... 8W-80-51
Driver Power Seat Rear Riser
Position Sensor................... 8W-80-51
Driver Power Seat Recliner Motor...... 8W-80-51
Driver Power Seat Recliner
Position Sensor................... 8W-80-51
Driver Power Seat Switch............. 8W-80-52
Driver Power Window Motor........... 8W-80-52
Driver Power Window Switch
(Except Lowline).................. 8W-80-52
Driver Power Window Switch (Lowline) . . 8W-80-53
Driver Power Window Switch (RHD).... 8W-80-53
Driver Seat Belt Switch.............. 8W-80-53
Driver Seat Belt Tensioner............ 8W-80-53
EGR Solenoid (Diesel)................ 8W-80-54
EGR Solenoid (Gas)................. 8W-80-54
Electric Wiper De-Icer C1............. 8W-80-54
Electric Wiper De-Icer C2............. 8W-80-54
Engine Control Module C1 (Diesel)...... 8W-80-55
Engine Control Module C2 (Diesel)...... 8W-80-57
Engine Coolant Temp Sensor (Diesel).... 8W-80-57
Engine Coolant Temp Sensor (Gas)...... 8W-80-58
Engine Oil Pressure Sensor (Diesel)..... 8W-80-58
Engine Oil Pressure Switch (Gas)....... 8W-80-58
Engine Oil Temperature Sensor (Diesel) . . 8W-80-58
EVAP/Purge Solenoid (Gas)............ 8W-80-58
Evaporator Temperature Sensor........ 8W-80-59
Floor Console Lamp................. 8W-80-59
Floor Console Power Outlet........... 8W-80-59
Front Blower Module C1 (ATC)......... 8W-80-59
Front Blower Module C2 (ATC)......... 8W-80-59
Front Cigar Lighter................. 8W-80-60
Front Reading Lamps/Switch.......... 8W-80-60
Front Washer Pump Motor............ 8W-80-60
Fuel Heater (Diesel)................. 8W-80-60
Fuel Injector No. 1 (2.4L/3.3L/3.8L)..... 8W-80-60
Fuel Injector No. 1 (Diesel)............ 8W-80-61
Fuel Injector No. 2 (2.4L/3.3L/3.8L)..... 8W-80-61
Fuel Injector No. 2 (Diesel)............ 8W-80-61
Fuel Injector No. 3 (2.4L/3.3L/3.8L)..... 8W-80-61
Fuel Injector No. 3 (Diesel)............ 8W-80-61
Fuel Injector No. 4 (2.4L/3.3L/3.8L)..... 8W-80-62
Fuel Injector No. 4 (Diesel)............ 8W-80-62
Fuel Injector No. 5 (3.3L/3.8L)......... 8W-80-62
Fuel Injector No. 6 (3.3L/3.8L)......... 8W-80-62
Fuel Pressure Sensor (Diesel).......... 8W-80-62
Fuel Pressure Solenoid (Diesel)......... 8W-80-63
Fuel Pump Module.................. 8W-80-63
Generator......................... 8W-80-63
8W - 80 - 2 8W-80 CONNECTOR PIN-OUTSRS
ProCarManuals.com

A/C COMPRESSOR CLUTCH - LT. GRAY 2 WAY
CAV CIRCUIT FUNCTION
1 C3 18DB/YL A/C COMPRESSOR CLUTCH RELAY OUTPUT
2 Z153 18BK/GY GROUND
A/C PRESSURE SENSOR - GRAY 4 WAY
CAV CIRCUIT FUNCTION
1 C918 20BK/LB (DIESEL) A/C PRESSURE SENSOR GROUND
1 K900 18DB/DG (GAS) SENSOR GROUND
2 F851 20LB/PK (DIESEL) SENSOR REFERENCE VOLTAGE B
2 F855 18PK/YL (GAS) 5 VOLT SUPPLY
3 C18 20LB/BR (DIESEL) A/C PRESSURE SENSOR SIGNAL
3 C18 18LB/BR (GAS) A/C PRESSURE SENSOR SIGNAL
4- -
A/C-HEATER CONTROL C1 (MTC) - BLACK/RED 20 WAY
CAV CIRCUIT FUNCTION
1 Z24 18BK/OR GROUND
2 C121 20DB/DG SENSOR GROUND
3 C22 20LB/WT (3 ZONE HVAC) REAR TEMPERATURE FEEDBACK SIGNAL
4- -
5 F850 20LB/PK (3 ZONE HVAC) 5 VOLT SUPPLY
6 C900 18LB/VT WIPER DE-ICER DRIVER
7 C32 20DB/TN RECIRCULATION DOOR DRIVER (A)
8 C54 20LB/YL (3 ZONE HVAC) REAR BLEND DOOR DRIVER
9 C34 20DB/LB COMMON DOOR DRIVER (B)
10 D25 20WT/VT PCI BUS
11 - -
12 C121 20DB/DG (3 ZONE HVAC) REAR TEMPERATURE RETURN
13 F504 20GY/PK IGNITION SWITCH OUTPUT (RUN)
14 E12 20OR/GY PANEL LAMPS DRIVER
15 C21 20DB/LG EVAPORATOR TEMPERATURE SENSOR SIGNAL
16 C33 20LB/BR PASSENGER BLEND DOOR DRIVER (A)
17 C61 20DB/LG DRIVER BLEND DOOR DRIVER (A)
18 C35 20LB/OR MODE DOOR DRIVER (A)
19 C53 20LB (3 ZONE HVAC) REAR MODE DOOR DRIVER
20 C154 20LB/OR (3 ZONE HVAC) REAR COMMON DOOR DRIVER
8W - 80 - 6 8W-80 CONNECTOR PIN-OUTSRS
ProCarManuals.com