reset CHRYSLER VOYAGER 2001 User Guide

TEST ACTION APPLICABILITY
3 Turn the ignition off.
Install a substitute relay in place of the NBS Relay.
With the DRB, erase DTCs.
Turn the ignition on.
Turn the Radio on.
With the DRB, read DTCs.
Did these DTCs reset?All
Ye s®Go To 4
No®Replace the original NBS Relay.
Perform BODY VERIFICATION TEST - VER 1.
4 Turn the ignition off.
Remove the Front Control Module from the IPM.
Remove the NBS Relay from the IPM.
Measure the resistance of the NBS Relay Control circuit between the FCM connector
cavity 11 and the NBS Relay connector cavity 85.
Is the resistance below 5.0 ohms?All
Ye s®Replace the Front Control Module in accordance with the Service
Information.
Perform BODY VERIFICATION TEST - VER 1.
No®Replace the Intelligent Power Module (IPM).
Perform BODY VERIFICATION TEST - VER 1.
208
AUDIO
NBS OUTPUT 1 OPEN ÐContinued

Symptom List:
NBS OUTPUT 1 SHORT TO BATT
NBS OUTPUT 2 SHORT TO BATT
Test Note: All symptoms listed above are diagnosed using the same tests.
The title for the tests will be NBS OUTPUT 1 SHORT TO
BATT.
When Monitored and Set Condition:
NBS OUTPUT 1 SHORT TO BATT
When Monitored: With the ignition on and the Radio on.
Set Condition: The FCM detects excessive current when attempting to close the NBS
relay.
NBS OUTPUT 2 SHORT TO BATT
When Monitored: With the ignition on and the Radio on.
Set Condition: The FCM detects excessive current when attempting to close the NBS
relay.
POSSIBLE CAUSES
CHECK DTCS
NBS RELAY SHORTED
NBS RELAY CONTROL CIRCUIT SHORTED TO BATTERY
FRONT CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
Turn the Radio on.
NOTE: If neither DTC will reset or is active, refer to the wiring diagrams
located in the service information to help isolate a possible intermittent
condition.
With the DRB, read the FCM DTC's.
Are both the NBS Output 1 Short to Batt and the NBS Output 2 Short to Batt DTC's
set?All
Ye s®Go To 2
No®Replace the Front Control Module in accordance with the Service
Information.
Perform BODY VERIFICATION TEST - VER 1.
209
AUDIO

TEST ACTION APPLICABILITY
2 Turn the ignition off.
Install a substitute relay in place of the NBS Relay.
With the DRB, erase DTCs.
Turn the ignition on.
Turn the Radio on.
With the DRB, read DTCs.
Did these DTCs reset?All
Ye s®Go To 3
No®Replace the original NBS Relay.
Perform BODY VERIFICATION TEST - VER 1.
3 Turn the ignition off.
Remove the Front Control Module from the IPM.
Remove the NBS Relay from the IPM.
Turn the ignition on.
Using a 12-volt test light connected to ground, probe the NBS Relay connector cavity
85.
Is the test light illuminated?All
Ye s®Replace the Intelligent Power Module (IPM).
Perform BODY VERIFICATION TEST - VER 1.
No®Replace the Front Control Module in accordance with the Service
Information.
Perform BODY VERIFICATION TEST - VER 1.
210
AUDIO
NBS OUTPUT 1 SHORT TO BATT ÐContinued

Symptom:
NO ANTENNA CONNECTION
POSSIBLE CAUSES
BAD ANTENNA CONNECTION
TEST ANTENNA
RADIO
TEST ACTION APPLICABILITY
1 Turn the ignition off.
Disconnect the Radio Antenna connector.
Inspect the Radio Antenna connection.
Was the Antenna connection clean and tight?All
Ye s®Go To 2
No®Repair Antenna connection as needed.
Perform BODY VERIFICATION TEST - VER 1.
2 Refer to the Audio System in the service information and test the Antenna in
accordance with the service procedure.
Is the Antenna ok?All
Ye s®Go To 3
No®Repair or replace the Antenna assembly as necessary.
Perform BODY VERIFICATION TEST - VER 1.
3Note: Reconnect all previously disconnected components.
Turn the ignition and Radio on.
With the DRBIIIt, erase the audio DTC's, put the radio in scan mode and wait
approximately 2 minutes before proceeding.
With the DRBIIIt, read the audio DTC's.
Did this DTC reset?All
Ye s®Replace the Radio.
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
211
AUDIO

Symptom List:
NO VIN RECEIVED
VIN MISMATCH
Test Note: All symptoms listed above are diagnosed using the same tests.
The title for the tests will be NO VIN RECEIVED.
When Monitored and Set Condition:
NO VIN RECEIVED
When Monitored: With the ignition and the Radio on.
Set Condition: The Radio does not receive a VIN number.
VIN MISMATCH
When Monitored: With the ignition and the Radio on.
Set Condition: The Radio does not receive the correct VIN number.
POSSIBLE CAUSES
NO VIN RECEIVED/VIN MISMATCH
POWERTRAIN CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRB, enter Engine, Miscellaneous then Check VIN.
Compare the VIN that is programmed into the PCM with the VIN plate on the
vehicle.
Does the PCM receive a VIN and do the VIN(s) match?All
Ye s®Erase the DTC. If DTC resets, replace the Radio.
Perform BODY VERIFICATION TEST - VER 1.
No®Replace and program the Powertrain Control Module in accor-
dance with the Service Information.
Perform BODY VERIFICATION TEST - VER 1.
212
AUDIO

Symptom:
REMOTE RADIO SWITCH OPEN OR *REMOTE RADIO CONTROLS
INOPERATIVE
When Monitored and Set Condition:
REMOTE RADIO SWITCH OPEN OR *REMOTE RADIO CONTROLS INOPERA-
TIVE
When Monitored: With the ignition on.
Set Condition: The BCM senses voltage above 4.90 volts on its radio control mux input for
longer than 10 seconds.
POSSIBLE CAUSES
INTERMITTENT CONDITION
OPEN CLOCKSPRING
OPEN RADIO CONTROL MUX CIRCUIT
OPEN RADIO CONTROL MUX RETURN CIRCUIT
BODY CONTROL MODULE
TEST ACTION APPLICABILITY
1 With the DRB, erase DTC's.
Cycle the ignition switch from off to on and wait approximately 1 minute.
With the DRB, read DTC's.
Did this DTC reset?All
Ye s®Go To 2
No®Refer to the wiring diagrams located in the service information to
help isolate a possible intermittent open.
Perform BODY VERIFICATION TEST - VER 1.
2 Turn the ignition off.
Disconnect the Clockspring C1 harness connector.
Turn the ignition on.
Connect a jumper wire between the Radio Control MUX circuit and the Radio Control
MUX Return circuit at the Clockspring C1 connector.
With the DRB, enter Body Computer then Sensors and monitor the Radio Control SW
voltage.
Is the voltage approximately 0.0 volts?All
Ye s®Check the circuits between the clockspring connector and the
splice for an open. If ok, replace the Clockspring.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 3
217
AUDIO

Symptom:
REMOTE RADIO SWITCH STUCK
When Monitored and Set Condition:
REMOTE RADIO SWITCH STUCK
When Monitored: With the ignition on.
Set Condition: The code will set if the BCM detects a stuck switch or a short to ground on
the Radio Control MUX circuit for more than 10 seconds.
POSSIBLE CAUSES
INTERMITTENT CONDITION
LEFT REMOTE RADIO SWITCH SHORTED TO GROUND
RIGHT REMOTE RADIO SWITCH SHORTED TO GROUND
RADIO CONTROL MUX CIRCUIT SHORTED TO GROUND AT THE SWITCH
RADIO CONTROL MUX CIRCUIT SHORTED TO THE RETURN CIRCUIT AT THE SWITCH
CLOCKSPRING SHORTED TO GROUND
RADIO CONTROL MUX CIRCUIT SHORTED TO GROUND
RADIO CONTROL MUX CKT SHORTED TO THE RADIO CONTROL MUX RETURN CKT
BODY CONTROL MODULE
TEST ACTION APPLICABILITY
1 With the DRB, erase DTC's.
Cycle the ignition switch from off to on and wait approximately 1 minute.
With the DRB, read DTC's.
Did this DTC reset?All
Ye s®Go To 2
No®Refer to the wiring diagrams located in the service information to
help isolate a possible intermittent short.
Perform BODY VERIFICATION TEST - VER 1.
2WARNING: Turn the ignition off, disconnect the battery and wait 2 minutes
before proceeding.
CAUTION: Do not place an intact undeployed airbag module face down on
a hard surface, the airbag module will propel into the air if accidently
deployed.
Remove the Driver Airbag Module.
Disconnect the Left Remote Radio Switch harness connector.
Turn the ignition on, reconnect the battery.
With the DRB, enter Body Computer then Sensors and monitor the Radio Control SW
voltage
Is the voltage approximately 5.0 volts?All
Ye s®Replace the Left Remote Radio Switch.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 3
219
AUDIO

Symptom List:
AC PRESSURE TOO HIGH (ACTIVE)
AC PRESSURE TOO LOW (ACTIVE)
Test Note: All symptoms listed above are diagnosed using the same tests.
The title for the tests will be AC PRESSURE TOO HIGH
(ACTIVE).
When Monitored and Set Condition:
AC PRESSURE TOO HIGH (ACTIVE)
When Monitored: With the ignition on and the IOD fuse installed. Also monitored during
the Cooldown Test.
Set Condition: This DTC is set if the ATC reads the A/C Pressure Sensor value and it is
above 250 A/D counts.
AC PRESSURE TOO LOW (ACTIVE)
When Monitored: With the ignition on and the IOD fuse installed. Also monitored during
the Cooldown Test.
Set Condition: This DTC is set if the ATC reads the A/C Pressure Sensor value and it is
below 20 A/D counts.
POSSIBLE CAUSES
PCM/ECM DTC(S) PRESENT
AT C
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRBIIIt, read PCM/ECM DTCs.
Does the DRBIIItdisplay any PCM/ECM DTCs?All
Ye s®Refer to Powertrain Diagnostic information for the related symp-
tom(s).
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
No®Replace the ATC.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
225
AUTOMATIC TEMPERATURE CONTROL

POSSIBLE CAUSES
CHECK FOR ACTIVE ATC DTCS AND COOLDOWN TEST MESSAGES
STORED CODES TEST COMPLETE
TEST ACTION APPLICABILITY
1Note: Active codes must be resolved before diagnosing stored codes.
Anytime a code becomes active during this test, proceed to the conclusion question.
Turn the ignition on.
With the DRBIIIt, record and erase stored ATC DTC's.
Cycle the ignition switch.
Start the engine.
Monitor the DRBIIItfor active ATC DTCs while performing the following test steps.
Press the ATC Power switch on.
Turn the Front Blower switch to the low position.
Turn the Rear Blower switch to the Auto position.
Set the Driver, Rear, and Pass temperature controls to 60.
Turn the Mode switch to the panel position.
Press the Recirculation mode switch on, wait 30 seconds and then press it off.
Press the A/C mode switch on, wait 30 seconds and then press it off.
Press the Rear Defogger switch on, wait 30 seconds and then press it off.
Set the Driver temperature control to the max heat setting, wait 30 seconds and then
set it to the max cool setting. Repeat this step for the Rear and Pass temperature
controls.
Turn the Mode switch to each position for 30 seconds and then turn it back to the
panel position.
Turn the Front Blower switch to each position and then turn it back to the low
position.
Press the Auto HI switch, wait 30 seconds, press the Auto LO switch, wait 30 seconds
and then turn the Front Blower switch to the low position.
Turn the Rear Blower switch to each position and then turn it to the Rear Control
position.
On the Rear ATC Control, turn the Blower switch to each position and then turn it
to the low position.
On the Rear ATC Control, set the Rear temperature control to the max heat setting,
wait 30 seconds and then set it to the max cool setting.
On the Rear ATC Control, turn the Mode switch to each position for 30 seconds.
With the DRBIIIt, perform the ATC Cool Down test.
With the DRBIIIt, reset the ATC.
Place the vehicle on a hoist, and raise the wheels off the floor.
WARNING: Be sure to keep hands and feet clear of rotating wheels. Keep
clear of the engine's moving parts
Start engine. Place the transmission in drive. Brake off.
Does the DRBIIItdisplay any active ATC DTCs or Cooldown Test messages?All
Ye s®Return to the symptom list and choose the symptom(s)
Perform BODY VERIFICATION TEST - VER 1.
No®No problem found at this time.
Perform BODY VERIFICATION TEST - VER 1.
231
AUTOMATIC TEMPERATURE CONTROL
AC PRESSURE TOO HIGH (STORED) ÐContinued

Symptom:
DRIVER BLEND DOOR NOT RESPONDING (ACTIVE)
When Monitored and Set Condition:
DRIVER BLEND DOOR NOT RESPONDING (ACTIVE)
When Monitored: With the ignition on and the IOD fuse installed.
Set Condition: This DTC is set if the ATC does not receive feedback pulses within 5
seconds of the drive voltage being applied.
POSSIBLE CAUSES
DRIVER BLEND DOOR DRIVER CIRCUIT (A) SHORTED TO GROUND
DRIVER BLEND DOOR DRIVER CIRCUIT (B) SHORTED TO GROUND
DRIVER BLEND DOOR DRIVER CIRCUITS (A) AND (B) SHORTED TOGETHER
DRIVER BLEND DOOR DRIVER CIRCUIT (A) OPEN
DRIVER BLEND DOOR DRIVER CIRCUIT (B) OPEN
AT C
DRIVER BLEND DOOR ACTUATOR
TEST ACTION APPLICABILITY
1 Turn the ignition off.
Disconnect the Driver Blend Door Actuator harness connector.
Disconnect the ATC C1 harness connector.
Measure the resistance between ground and the Driver Blend Door Driver (A) circuit.
Is the resistance above 100k ohms?All
Ye s®Go To 2
No®Repair the Driver Blend Door Driver (A) circuit for a short to
ground.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
2 Turn the ignition off.
Disconnect the Driver Blend Door Actuator harness connector.
Disconnect the ATC C1 harness connector.
Measure the resistance between ground and the Driver Blend Door Driver (B) circuit.
Is the resistance above 100k ohms?All
Ye s®Go To 3
No®Repair the Driver Blend Door Driver (B) circuit for a short to
ground.
With the DRBIIIt, reset the ATC after repair/replacement is
complete.
Perform BODY VERIFICATION TEST - VER 1.
234
AUTOMATIC TEMPERATURE CONTROL