POWERTRAIN CHRYSLER VOYAGER 2004 Repair Manual

8W-49 OVERHEAD CONSOLE
Component Page
Ambient Temperature Sensor........... 8W-49-2
Automatic Day/Night Mirror......... 8W-49-3, 4
Body Control Module............. 8W-49-2, 3, 4
Front Control Module................. 8W-49-2
Front Reading Lamps/Switch........... 8W-49-4
Fuse 14............................ 8W-49-2Component Page
G301.............................. 8W-49-4
Integrated Power Module.............. 8W-49-2
Left Power Mirror................... 8W-49-3
Overhead Console................ 8W-49-2, 3, 4
Powertrain Control Module............ 8W-49-2
RS8W-49 OVERHEAD CONSOLE8W-49-1

Component Page
Left Visor/Vanity Lamp (Premium/Luxury Except
Export)......................... 8W-80-96
License Lamp (Manual Release)........ 8W-80-96
License Lamp (Power Liftgate)......... 8W-80-96
License Lamp (Power Release)......... 8W-80-97
Lift Pump Motor (Diesel)............. 8W-80-97
Liftgate Ajar Switch (Manual Release) . . . 8W-80-97
Liftgate Ajar Switch (Power Release).... 8W-80-97
Liftgate Cinch/Release Motor (Power
Liftgate)........................ 8W-80-98
Liftgate Left Pinch Sensor (Power
Liftgate)........................ 8W-80-98
Liftgate Right Pinch Sensor (Power
Liftgate)........................ 8W-80-98
Low Note Horn..................... 8W-80-98
Manifold ABSolute Pressure Sensor
(Gas)........................... 8W-80-98
Mass Air Flow Sensor (Diesel)......... 8W-80-99
Memory Seat Switch................. 8W-80-99
Memory Seat/Mirror Module C1....... 8W-80-100
Memory Seat/Mirror Module C2....... 8W-80-100
Memory Seat/Mirror Module C3....... 8W-80-100
Memory Seat/Mirror Module C4....... 8W-80-101
Message Center (Highline)........... 8W-80-101
Mode Door Actuator................ 8W-80-101
Multi-Function Switch.............. 8W-80-101
Natural Vacuum Leak Detection Assembly (Except
Export)........................ 8W-80-102
Output Speed Sensor............... 8W-80-102
Overhead Console (Except Base)...... 8W-80-102
Oxygen Sensor 1/1 Upstream (Gas).... 8W-80-102
Oxygen Sensor 1/2 Downstream (Gas) . . 8W-80-103
Passenger Airbag.................. 8W-80-103
Passenger Blend Door Actuator....... 8W-80-103
Passenger Door Courtesy Lamp....... 8W-80-103
Passenger Door Lock Switch.......... 8W-80-103
Passenger Folding Mirror Relay
(Export)....................... 8W-80-104
Passenger Heated Seat Back......... 8W-80-104
Passenger Heated Seat Cushion....... 8W-80-104
Passenger Heated Seat Module C1..... 8W-80-104
Passenger Heated Seat Module C2..... 8W-80-105
Passenger Heated Seat Module C3..... 8W-80-105
Passenger Power Seat Front Riser
Motor......................... 8W-80-105
Passenger Power Seat Horizontal Motor . 8W-80-105
Passenger Power Seat Rear Riser
Motor......................... 8W-80-106
Passenger Power Seat Recliner Motor . . 8W-80-106
Passenger Power Seat Switch......... 8W-80-106
Passenger Power Window Motor....... 8W-80-106
Passenger Power Window Switch...... 8W-80-107
Passenger Seat Belt Switch.......... 8W-80-107
Passenger Seat Belt Tensioner........ 8W-80-107
Power Folding Mirror Switch (Export) . . 8W-80-107Component Page
Power Liftgate Module C1........... 8W-80-108
Power Liftgate Module C2........... 8W-80-108
Power Liftgate Motor............... 8W-80-108
Power Mirror Switch............... 8W-80-109
Power Outlet (Except Lowline)........ 8W-80-109
Power Seat Circuit Breaker (30A)..... 8W-80-109
Power Window Circuit Breaker (25A) . . . 8W-80-109
Power Window Switch (LHD Lowline) . . 8W-80-110
Powertrain Control Module C1........ 8W-80-110
Powertrain Control Module C2........ 8W-80-111
Powertrain Control Module C3........ 8W-80-112
Powertrain Control Module C4........ 8W-80-113
Radiator Fan No. 1 (Diesel).......... 8W-80-114
Radiator Fan No. 1 (Gas)............ 8W-80-114
Radiator Fan No. 2 (Diesel).......... 8W-80-114
Radiator Fan No. 2 (Gas)............ 8W-80-114
Radiator Fan Relay (Gas)............ 8W-80-115
Radiator Fan Relay No. 1 (Diesel)..... 8W-80-115
Radiator Fan Relay No. 2 (Diesel)..... 8W-80-115
Radiator Fan Relay No. 3 (Diesel)..... 8W-80-115
Radio C1......................... 8W-80-116
Radio C2 (CD Changer)............. 8W-80-116
Radio C2 (DVD/CD Changer)......... 8W-80-117
Rear A/C-Heater Unit (3 Zone MTC).... 8W-80-117
Rear Auto Temp Control Switch (3 Zone
ATC) .......................... 8W-80-117
Rear Blower Front Control Switch (3 Zone
MTC)......................... 8W-80-118
Rear Blower Motor Power Module C1 (3 Zone
ATC) .......................... 8W-80-118
Rear Blower Motor Power Module C2 (3 Zone
ATC) .......................... 8W-80-118
Rear Blower Rear Control Switch C1 (3 Zone
MTC)......................... 8W-80-118
Rear Blower Rear Control Switch C2 (3 Zone
MTC)......................... 8W-80-119
Rear Dome Lamp (Except Luxury)..... 8W-80-119
Rear Intrusion Sensor (United
Kingdom)...................... 8W-80-119
Rear Mode Motor (3 Zone ATC)........ 8W-80-119
Rear Power Outlet................. 8W-80-119
Rear Temperature Motor (3 Zone ATC) . . 8W-80-120
Rear Wiper Motor.................. 8W-80-120
Recirculation Door Actuator.......... 8W-80-120
Remote Keyless Entry Antenna (Japan) . 8W-80-120
Right B-Pillar Switch (Power Sliding
Door).......................... 8W-80-120
Right Cinch/Release Motor (Power Sliding
Door).......................... 8W-80-121
Right Cylinder Lock Switch (Export) . . . 8W-80-121
Right Door Speaker (Highline)........ 8W-80-121
Right Door Speaker (Lowline)......... 8W-80-121
Right Fog Lamp (Except Export)...... 8W-80-122
Right Fog Lamp (Export)............ 8W-80-122
Right Front Door Ajar Switch (Base) . . . 8W-80-122
8W - 80 - 4 8W-80 CONNECTOR PIN-OUTSRS

C100 - BLACK (POWERTRAIN SIDE)
CAV CIRCUIT
1 D21 20WT/DG (2.4L)
1 D21 20WT/BR (3.3L/3.8L)
2 D123 20WT/BR (2.4L EATX)
2 D123 20WT/OR (3.3L/3.8L)
3 D20 20WT/LG (GAS)
4 T141 18YL (GAS MTX EXPORT)
5 Z111 20BK/WT (3.3L/3.8L EXCEPT
EXPORT/2.4L)
5 Z111 18BK/WT (3.3L/3.8L EXPORT/
DIESEL)
6 G31 18VT/LB (2.4L)
6 N1 18DB/OR (DIESEL)
7 N2 18DB/YL (DIESEL)
7 D15 18DG/YL (GAS EATX)
8 K22 20OR/DB (DIESEL)
8 V32 18VT/YL (GAS)
9 B29 20DG/WT (DIESEL)
9 B29 18DG/WT (GAS)
10 V37 20VT/TN (DIESEL)
10 V37 18VT (GAS)
11 V30 20VT/WT (GAS)
12 K900 20DB/DG
13 B1 18DG/OR (ANTILOCK BRAKES)
14 B2 18DG/LB (ANTILOCK BRAKES)
C101 (DIESEL) - LT. GRAY (BODY SIDE)
CAV CIRCUIT
1 L50 18WT/TN
2-
3 F853 20LG/PK
4 K119 20DB/LG (MTX)
5 B4 18DG/GY (ANTILOCK BRAKES)
6 B3 18DG/YL (ANTILOCK BRAKES)
7 F500 18DG/PK
8 K4 20BK/LB
9 F852 20VT/PK
10 K151 20WT
8W - 80 - 20 8W-80 CONNECTOR PIN-OUTSRS

C101 (DIESEL) - LT. GRAY (POWERTRAIN SIDE)
CAV CIRCUIT
1 L50 20WT/TN
2-
3 F853 20LG/PK
4 K119 20DB/LG (MTX)
5 B4 18DG/GY (ANTILOCK BRAKES)
6 B3 18DG/YL (ANTILOCK BRAKES)
7 F500 18DG/PK
8 K4 20BK/LB
9 F852 20VT/PK
10 K151 20WT
C101 (GAS) - LT. GRAY (BODY SIDE)
CAV CIRCUIT
1 L50 18WT/TN
2 B4 18DG/GY
3 B3 18DG/YL
4 F500 18DG/PK
C101 (GAS) - LT. GRAY (POWERTRAIN SIDE)
CAV CIRCUIT
1 L50 18WT/TN
2 B4 18DG/GY
3 B3 18DG/YL
4 F500 18DG/PK
C102 (GAS) - BLACK (FUEL RAIL SIDE)
CAV CIRCUIT
1 K11 16BR/YL (2.4L)
1 K342 16BR/WT (3.3L/3.8L)
2 K12 16BR/DB (2.4L)
2 K1 18VT/BR (3.3L/3.8L)
3 K13 16BR/LB (2.4L)
3 K11 16BR/YL (3.3L/3.8L)
4 K14 16BR/TN (2.4L)
4 K12 16BR/DB (3.3L/3.8L)
5 K342 16BR/WT (2.4L)
5 K13 16BR/LB (3.3L/3.8L)
6 K900 18DB/DG (2.4L)
6 K14 16BR/TN (3.3L/3.8L)
7 K2 18VT/OR (2.4L)
7 K900 18DB/DG (3.3L/3.8L)
8 K1 18VT/BR (2.4L)
8 K38 16BR/OR (3.3L/3.8L)
9 K58 16BR/VT (3.3L/3.8L)
10 F855 18PK/YL
RS8W-80 CONNECTOR PIN-OUTS8W-80-21

C102 (GAS) - BLACK (POWERTRAIN SIDE)
CAV CIRCUIT
1 K11 16BR/YL (2.4L)
1 K342 16BR/WT (3.3L/3.8L)
2 K12 16BR/DB (2.4L)
2 K1 18VT/BR (3.3L/3.8L)
3 K13 16BR/LB (2.4L)
3 K11 16BR/YL (3.3L/3.8L)
4 K14 16BR/TN (2.4L)
4 K12 16BR/DB (3.3L/3.8L)
5 K342 16BR/WT (2.4L)
5 K13 16BR/LB (3.3L/3.8L)
6 K900 18DB/DG (2.4L)
6 K14 16BR/TN (3.3L/3.8L)
7 K2 18VT/OR (2.4L)
7 K900 18DB/DG (3.3L/3.8L)
8 K1 18VT/BR (2.4L)
8 K38 16BR/OR (3.3L/3.8L)
9 K58 16BR/VT (3.3L/3.8L)
10 F855 20PK/YL (EXCEPT EXPORT)
10 F855 18PK/YL (EXPORT)
C103 (DIESEL) - BLACK (FRONT END LIGHTING
SIDE)
CAV CIRCUIT
1 K342 16BR/WT
2 K342 16BR/WT
3 N122 20DB/YL
4 N210 18DB/DG
5 A201 12RD/LG
6-
C103 (DIESEL) - BLACK (POWERTRAIN SIDE)
CAV CIRCUIT
1 K342 16BR/WT
2 K342 16BR/WT
3 N122 20DB/YL
4 N210 20DB/DG
5 A201 12RD/LG
6-
8W - 80 - 22 8W-80 CONNECTOR PIN-OUTSRS

C329 (DIESEL) - BLACK (BODY SIDE)
CAV CIRCUIT
1 N2 18DB/YL
2 Z201 18BK/OR
3 N1 16DB/OR
4 Z201 18BK/OR
5 F853 20LG/PK
6 K900 18DB/DG
C329 (DIESEL) - BLACK (LIFT PUMP SIDE)
CAV CIRCUIT
1 N2 18OR
2 Z201 18OR
3 N1 16RD
4 Z201 18RD
5 F853 20RD
6 K900 18RD
C330 (DIESEL) - LT. GRAY (CABIN HEATER
JUMPER SIDE)
CAV CIRCUIT
1 A119 16RD/OR
2 C41 20LB/DG
3 D21 20WT
4 Z149 16BK/DB
C330 (DIESEL) - LT. GRAY (POWERTRAIN SIDE)
CAV CIRCUIT
1 A119 16RD/OR
2 C41 20LB/DG
3 D21 20WT/DG
4 Z149 16BK/DB
RS8W-80 CONNECTOR PIN-OUTS8W-80-53

POWER WINDOW SWITCH (LHD LOWLINE) - BLACK 8 WAY
CAV CIRCUIT FUNCTION
1 F304 16WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
2 Z421 12BK/BR GROUND
3 Z421 12BK/BR GROUND
4- -
5 Q26 12OR/GY MASTER WINDOW SWITCH PASSENGER (DOWN)
6 F304 16WT/PK FUSED WINDOW CIRCUIT BREAKER OUTPUT
7 Z421 20BK/BR GROUND
8 Q16 12OR/TN MASTER WINDOW SWITCH PASSENGER (UP)
POWERTRAIN CONTROL MODULE C1 - BLACK 38 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3- -
4- -
5- -
6- -
7- -
8- -
9 Z130 18BK/BR GROUND
10 - -
11 F202 20PK/GY FUSED IGNITION SWITCH OUTPUT (RUN-START)
12 F1 18PK/WT (EATX) FCM OUTPUT (UNLOCK-RUN-START)
13 N7 18DB/OR (MTX) VEHICLE SPEED SIGNAL
14 - -
15 - -
16 - -
17 - -
18 Z131 18BK/DG GROUND
19 - -
20 G6 16VT/GY OIL PRESSURE SIGNAL
21 - -
22 G31 18VT/LG AAT SIGNAL
23 - -
24 - -
25 D20 20WT/LG SCI RECEIVE (PCM)
26 D123 20WT/BR (2.4L EATX) FLASH PROGRAM ENABLE
26 D123 20WT/OR (3.3L/3.8L) FLASH PROGRAM ENABLE
27 - -
28 - -
29 A109 18OR/RD FUSED B(+)
30 T751 18YL FUSED IGNITION SWITCH OUTPUT (START)
31 K141 18DB/YL O2 1/2 SIGNAL
32 K904 18DB/DG (2.4L) O2 RETURN (DOWN)
32 K904 18BR/DG (3.3L/3.8L) O2 RETURN (DOWN)
33 - -
34 - -
35 - -
36 D21 20WT/DG (2.4L) SCI TRANSMIT (PCM)
36 D21 20WT/BR (3.3L/3.8L) SCI TRANSMIT (PCM)
37 D15 18DG/YL (EATX) SCI TRANSMIT (TCM)
38 D25 18WT/VT PCI BUS
8W - 80 - 110 8W-80 CONNECTOR PIN-OUTSRS

POWERTRAIN CONTROL MODULE C2 - BLACK 38 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3- -
4 K58 16BR/VT (3.3L/3.8L) INJECTOR CONTROL NO. 6
5 K38 16BR/OR (3.3L/3.8L) INJECTOR CONTROL NO. 5
6- -
7 K18 16BR/OR (3.3L/3.8L) COIL CONTROL NO. 3
8 K35 18DB/VT (3.3L) EGR SOLENOID CONTROL
9 K17 18DB/TN IGNITION COIL NO. 2 DRIVER
10 K19 18DB/DG COIL CONTROL NO. 1
11 K14 16 BR/TN INJECTOR CONTROL NO. 4
12 K13 16BR/LB INJECTOR CONTROL NO. 3
13 K12 16BR/DB INJECTOR CONTROL NO. 2
14 K11 16BR/YL INJECTOR CONTROL NO. 1
15 - -
16 - -
17 - -
18 K99 18BR/LG O2 1/1 HEATER CONTROL
19 K20 18BR/GY GEN FIELD CONTROL
20 K2 18VT/OR ECT SIGNAL
21 K22 18BR/OR TP NO. 1 SIGNAL
22 K34 18DB/LG (3.3L) EGR SOLENOID SIGNAL
23 K1 18VT/BR MAP SIGNAL
24 K942 18BR/LG KS RETURN
25 K42 18DB/YL KNOCK SENSOR NO. 1 SIGNAL
26 - -
27 K900 18DB/DG SENSOR GROUND
28 K961 18BR/VT IAC RETURN
29 F855 20PK/YL 5 VOLT SUPPLY
30 K21 18DB/LG INTAKE AIR TEMPERATURE SENSOR SIGNAL
31 K41 18DB/LB O2 1/1 SIGNAL
32 K902 18BR/DG O2 RETURN (UP)
33 - -
34 K44 18DB/GY CMP SIGNAL
35 K24 18BR/LB CKP SIGNAL
36 - -
37 - -
38 K61 18VT/GY IAC MOTOR CONTROL
RS8W-80 CONNECTOR PIN-OUTS8W - 80 - 111

POWERTRAIN CONTROL MODULE C3 - BLACK 38 WAY
CAV CIRCUIT FUNCTION
1- -
2- -
3 K51 18BR/WT ASD RELAY CONTROL
4- -
5 V35 18VT/OR S/C VENT CONTROL
6 K173 18BR/VT CONDENSER FAN RELAY CONTROL
7 V32 18VT/YL SPEED CONTROL SUPPLY
8 K106 20VT/LB (EXCEPT EXPORT) NVLD SOL CONTROL
9 K299 18BR/WT O2 1/2 HEATER CONTROL
10 - -
11 C13 18LB/OR A/C CLUTCH RELAY CONTROL
12 V36 18VT/YL S/C VACUUM CONTROL
13 - -
14 - -
15 - -
16 - -
17 - -
18 - -
19 K342 16BR/WT ASD RELAY OUTPUT
20 K52 18DB/WT EVAP PURGE CONTROL
21 T141 18YL (MTX EXPORT) FUSED IGNITION SWITCH OUTPUT (START)
22 - -
23 B29 18DG/WT BRAKE SWITCH SIGNAL
24 - -
25 - -
26 - -
27 - -
28 K342 16BR/WT ASD RELAY OUTPUT
29 K70 18DB/BR EVAP PURGE SIGNAL
30 - -
31 C18 18LB/BR A/C PRESSURE SIGNAL
32 K91 18DB/YL BATTERY TEMP SIGNAL
33 - -
34 V37 18VT S/C SWITCH NO. 1 SIGNAL
35 K107 20VT/WT (EXCEPT EXPORT) NVLD SWITCH SIGNAL
36 - -
37 K31 18BR FUEL PUMP RELAY CONTROL
38 T752 18DG/OR STARTER RELAY CONTROL
8W - 80 - 112 8W-80 CONNECTOR PIN-OUTSRS

POWERTRAIN CONTROL MODULE C4 - DK. GREEN 38 WAY
CAV CIRCUIT FUNCTION
1 T60 18YL/GY OVERDRIVE SOLENOID CONTROL
2 T59 18YL/LB UNDERDRIVE SOLENOID CONTROL
3- -
4- -
5- -
6 T19 18YL/DB 2-4 SOLENOID CONTROL
7- -
8- -
9- -
10 T20 18DG/WT LOW/REVERSE SOLENOID CONTROL
11 - -
12 - -
13 Z133 16BK/LG GROUND
14 Z133 16BK/LG GROUND
15 T1 18DG/LB TRS T1 SENSE
16 T3 18DG/DB TRS T3 SENSE
17 - -
18 T15 18YL/BR TRANSMISSION CONTROL RELAY CONTROL
19 T16 18YL/OR TRANSMISSION CONTROL RELAY OUTPUT
20 - -
21 - -
22 T9 18DG/TN OVERDRIVE PRESSURE SWITCH SENSE
23 - -
24 - -
25 - -
26 - -
27 T41 18DG/GY TRS T41 SENSE
28 T16 18YL/OR TRANSMISSION CONTROL RELAY OUTPUT
29 T50 18YL/TN LOW/REVERSE PRESSURE SWITCH SENSE
30 T47 18YL/DG 2-4 PRESSURE SWITCH SENSE
31 - -
32 T14 18DG/BR OUTPUT SPEED SENSOR SIGNAL
33 T52 18DG/WT INPUT SPEED SENSOR SIGNAL
34 T13 18DG/VT SPEED SENSOR GROUND
35 T54 18DG/OR TRANSMISSION TEMPERATURE SENSOR SIGNAL
36 - -
37 T42 18DG/YL TRS T42 SENSE
38 T16 18YL/OR TRANSMISSION CONTROL RELAY OUTPUT
RS8W-80 CONNECTOR PIN-OUTS8W - 80 - 113