bearing Citroen C4 2005 2.G Owner's Manual

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ENGINE
89
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
17 Oil circuit plugs 3 ± 0,3
Coolant pump screw (*)
18Pre-tightening0,8
Tightening1,4 ± 1
19 Cooling circuit plug 3 ± 0,7
Flywheel screw (*)
20Pre-tightening0,8 ± 0,1
Tightening2 ± 0,2
Angular tightening23°±5°
Crankshaft bearing cap cover screw (*)
21Pre-tightening1 ± 0,1
Tightening2 ± 0,1
Angular tightening60°±5°
Engine: RFK
B1DP1KTP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
22 Crankshaft bearing cap sealing screw 1 ± 0,1
Con rod cap bolt (*)
23Pre-tightening1
Tightening2,3 ± 0,1
Angular tightening46°±3°
24 Knock sensor 2 ± 0,5
Accessories drive belt pulley screw
25Tightening4 ± 0,4
Angular tightening80°±5°
Engine: RFK
B1DP1KTP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
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ENGINE
91
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engine: RFK
B1GP08WCB1DP05BC
IMPERATIVE: Respect the tightening sequence.
Cylinder head
(21) Crankshaft bearing cap screws
(23) Con rod cap screws(20) Flywheel screws(18) Coolant pump screws
B1CP0GCC
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines 8HX 8HZ
Crankshaft
Bearing cap fixing screws
Pre-tightening1
SlackeningYES
Tightening3
Angular tightening140°
Con rod nuts
Pre-tightening1
SlackeningYES
Tightening1,5 ± 0,1
Angular tightening100° ± 5°
Accessories drive pulley
Pre-tightening3 ± 0,4
Angular tightening180° ± 5°
Cylinder blocks
Sump1 ± 0,1
Timing belt guide roller 4,5 ± 0,4 3,7 ± 0,4
Timing belt tensioner roller 3 ± 0,3 2,3 ± 0,3
XSARA
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines8HX 8HZ
Cylinder head
Camshaft bearing covers
Pre-tightening0,5
Tightening1
Fixing of camshaft sub-assemblies on cylinder head
Pre-tightening0,5
Tightening1
Exhaust manifold2,5 ± 0,2
Valve cover2,5 ± 0,2
Camshaft pulley4,3 ± 0,4
Flywheel
Flywheel
Pre-tightening1,7 1,7
Angular tightening70°±5° 75°±5°
Clutch mechanism2 ± 0,2
Lubrication circuit
Oil pump assembly
Pre-tightening0,5 ± 0,06
Tightening0,9 ± 0,1
Coolant/oil heat exchanger1 ± 0,1
XSARA
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
1 Air inlet manifold 1 ± 0,1
2 Oil trap 1 ± 0,1
Camshaft bearing covers
3Pre-tightening0,5 ± 0,1
Tightening1 ± 0,1
Engine: 9HY
B1BP39YPB1DP1D7D
(3) Camshaft bearing cover screws
(4) Camshaft bearing cover studs
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
Camshaft bearing cover studs
4Pre-tightening0,5 ± 0,1
Tightening1 ± 0,1
5 Exhaust gas recycling electrovalve (EGR) 1 ± 0,1
Cylinder head
6Pre-tightening2 ± 0,2
Tightening4 ± 0,5
Angular tightening260° ± 5°
7 Vacuum pump 1,8 ± 0,2
Coolant outlet housing
8Pre-tightening0,3 ± 0,1
Tightening0,7 ± 0,1
Engine: 9HX
B1DP05BC
(6) Sequence for tightening the cylinder head bolts
B1BP39YP
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
Bearing cap fixing screws
Pre-tightening1 ± 0,2
17Slackening180°
Tightening3 ± 0,3
Angular tightening140° ± 5°
18 Crankshaft bearing cap cover screws 0,8 ± 0,3
Crankshaft bearing cap cover screws
19Pre-tightening0,6 ± 0,2
Tightening0,8 ± 0,3
Accessories drive pulley
20Pre-tightening3,5 ± 0,4
Angular tightening190° ± 5°
Engine: 9HX
B1DP1LKP
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder block
Crankshaft bearing cap cover
Tightening method:
Pre-tighten the 10screws (17)
(from 1 to 10)to1
Pre-tighten the 14screws (19) (from 11 to 24)to 0,6
Tighten the 2 screws (18) (inside the flywheel bell housing)to0,8
Slacken the screws (17)by 180°
Tighten the 10screws (17)
(from 1 to 10)to 3
Tighten the screws (17) (from 1 to 10)by 140°Tighten the 14screws (19) (from 11 to 24)to0,8
Engine: 9HX
B1DP1LLD
Sequence for tightening the screws (17), (18) and (19)
(17) Bearing cap fixing screws
(screw M9)
(18) Crankshaft bearing cap cover screws(screw M6)
(19) Crankshaft bearing cap cover screws (screw M6)
C4
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Timing
34 Camshaft bearing caps 1 ± 0,1
Camshaft pulleys
35Pre-tightening2 ± 0,2
Angular tightening50°±5°
36 Timing belt guide roller 3,7 ± 0,3
37 Timing belt tensioner roller 2,7 ± 0,2
38 Timing chain tensioner 1 ± 0,1
Engine: 9HX
B1EP1HQD
C4
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