ESP Citroen C4 2005 2.G Workshop Manual

Downloaded from www.Manualslib.com manuals search engine CORRESPONDENCE TABLE FOR PETROL ENGINES
XSARA
XSARA
PICASSO
BERLINGO
Engine
families
Engine types
VERY IMPORTANT
As the booklet is constantly re-edited, this one only covers vehicles for this
particular model year.
It is therefore necessarytoorder a new booklet each year and RETAIN THE
OLD ONES.
TU ET TU EW
13 5 7 10
JP J4 JP + JP4 J4 A J4 J4
S
1.1i 1.4i 1.4i 16V 1.6i 1.6i 16V 1.8i 16V 2.0i 2.0i 16V
HFX KFW KFU NFV NFU 6FZ RFJ RFN RFK
XXXXX
XXX
XXX
XX X
C4
CORRESPONDENCE TABLE FOR DIESEL ENGINES
XSARA
XSARA
PICASSO
BERLINGO
Engine
families
Engine types
DV DW
46810
TD TED4 ATED4 B TD ATED BTED4
1.4 HDi 1.6 16V HDi 1.9D 2.0 HDi2.0 16V
HDi
8HX 8HZ 9HY 9HZ 9HX WJY RHY RHZ RHR
XX X X
XX XXX
XX X
XXX
C4
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Downloaded from www.Manualslib.com manuals search engine PRIVATE CARS
C4-XSARA-XSARA PICASSO
BERLINGO
PRIVATE CARS
CAR 000 000
Volume 22005
AC/QCAV/MTD
Méthodes techniques documentation«The intellectual property rights relating to the technical information contained in this document belong
exclusively to the manufacturer. Reproduction, translation or distribution in whole or in part without prior
written authorisation from the manufacturer is forbidden».«The technical information contained in this document is intended for the exclusive use of the trained person-
nel of the motor vehicle repair trade. In some instances, this information could concern the security and safe-
ty of the vehicle. The information is to be used by the professional vehicle repairers for whom it is intended
and they alone would assume full responsibility to the exclusion of that of the manufacturer».
«The technical information appearing in this brochure is subject to updating as the characteristics of each
model in the range evolve. Motor vehicle repairers are invited to contact the CITROËN network periodically for
further information and to obtain any possible updates».
2005
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GENERAL
C4 CAPACITIES (in litres)
1.4i 16V 1.6i 16V 2.0i 16V 2.0i 2.0i 16V
KFU NFU RFN RFJ RFK
3,75 3,25 4,25 5 5,5
1,2 1,5 1,7 1,7 1,5
2 ± 0,15 2 2
(1) (1)
With ESP = 0,85 Without ESP = 0,75
5,8 6,2 6,2 (2) - 6,6 (3) 6,2 (2) - 6,6 (3) 6,6
6,7 6,8 (2) - 6,9 (3)
0,85
60
Petrol
IMPERATIVE: Systematically check the oil level using the oil dipstick.(1) = The gearbox is lubricated for life (as a guide, the TOTAL capacity is5.85 litres after draining3 litres).
(2) = Temperature37°C. (3) = Temperature 45°C. Engine type
Oil capacity with change
of cartridge
Between Min. and Max.
Manual gearbox
Automatic gearbox
After draining
Braking circuit
Cooling circuit
Manual gearbox
Automatic gearbox
Steering electro-pump
reservoir
Fuel tank
AUTO.AUTO.
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GENERAL
Engine type
Oil capacity with change
of cartridge
Between Min. and Max.
Manual gearbox
Braking circuit
Cooling circuit
Additive reservoir
Steering electro-pump
reservoir
Fuel tank9HX 9HY 9HZ RHR
3,75 5,25
1,55 1,9
2 2,7
With ESP = 0,85 Without ESP = 0,75
6,5 8,1
2,5 2,5
0,85
60
CAPACITIES (in litres)
Diesel
1.6 HDi 16V 2.0 HDi 16V
NOTE: (*) = Version with additional heating.
IMPERATIVE: Systematically check the oil level using the oil dipstick.
C4
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GENERAL
LUBRICANTS - TOTAL recommended oils
Use of oil grade 10W40.
It is possible to use the semi-synthetic oil 7000 10W40on HDi and HDi
FAP vehicles.
WARNING: To avoid difficulties when starting from cold
(< 20°C), use
5W40 oil.
For more details, see the oil usage table
(paragraph 3.3).
Commercial description for energy economy oil.
TOTAL ACTIVA FUTUR 9000 5W30
(France only).
TOTAL QUARTZ FUTUR 9000 5W30 (except France).
The exclusions for use of this oil are the following:
- XSARA VTS 2.0 16V (XU10J4RS).
- JUMPER/RELAY 2.8 HDi and 2.8 TDi (SOFIM engine).
- HDi FAP vehicles.
- CITROËN C3 HDi 16V (DV4TED4).
- CITROËN C8 2.2i (EW12J4).
- CITROËN C4 and C5 2.0i (EW10A).
- CITROËN C4 (EW10J4S).
Engine oil norms.
Current norms.
The classification of these engine oils is established by the following
recognised organisations:
- S.A.E : Society of Automotive Engineers.
- API: American Petroleum Institute.
- ACEA: Association des Constructeurs Européens d'Automobiles.S.A.E. Norms - Table for selection of engine oil grade.
Selection of engine oil grades recommended for climatic conditions in
countries of distribution
(see table, paragraph 3.3).
Evolution of the norms to 01/01/2003.
ACEA 2003 norms.
The meaning of the first letter has not changed, it still corresponds
to the type of engine:
A: petroland dual fuelpetrol / LPG engines.
B: dieselengines.
The figure following the first letter corresponds to the type of oil:
3:high performance oils.
4:oils specifically for direct injection diesel engines.
5:very high performance oils permitting lower fuel consumption, specific to
direct injection diesel engines.
Example:
- ACEA A3: high performance oils specifically for petrol and dual fuel petrol/
LPG engines.
- ACEA A/B: blended oils giving very high performance for all engines, also
permitting better fuel economy, specifically for direct injection diesel engines.
NOTE: From 01/01/2003there is no longer any reference to the year of
creation of the norm
(example : ACEA A3/B3 98becomes ACEA A3/B3).
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GENERAL
LUBRICANTS - TOTAL recommended oils
API Norms:
The meaning of the first letter has not changed, it still corresponds to the
type of engine:
S: petroland dual fuel petrol/ LPG engines.
C: diesel engines.
The second letter corresponds to the degree of evolution of the oil
(ascending order).
Example:Norm SLis more severe than norm SJ, corresponding to
a higher level of performance.
Recommendations.
ESSENTIAL: To preserve engine performances, all engines fitted in
CITROËN vehicles must be lubricated with high quality oils
(synthetic
or semi-synthetic).
CITROËNengines are lubricated at the factory with TOTALoil of grade
S.A.E 5W-30.
TOTALoil of grade S.A.E 5W-30allows improved fuel economies
(approx 2.5%).
The oil 5W30is used only for the following engines (year 2004):
- XU10 J4RS: XSARA VTS 2.0i 16V (3-door).
- SOFIM: JUMPER / RELAY 2.8 TDi and 2.8 HDi.
- HDi: With particle filter (FAP).
- DV4 TED4: CITROËN C3 1.4 16V HDi.
- EW 12J4: CITROËN C8 2.2i.
- EW 10A: CITROËN C4 and C5 2.0i.
- EW10J4Sengine : CITROËN C4.WARNING: CITROËN engines prior to model year 2000 do not have
to be lubricated with oils adhering to the norms:
- ACEA AI-98and API SJ/CF ECor current norms ACEA A5/B5.
Denomination of TOTALoils according to country of marketing:
- TOTAL ACTIVA
(France only).
- TOTAL QUARTZ(outside France).
Summary.
Norms to be respected for engine oils
(year 2004).
Year Engine types concernedACEA API
Norms Norms
Petrol and LPG dual fuel enginesA3 or A5
2003(*)SJ or SL
Diesel enginesB3, B4
or B5 (*)CF
(*)It is essential not to use engine oils respecting these norms for
XU10J4RS, SOFIM 2.8 TDi and SOFIM 2.8 HDiengines, HDi engines
with particle filter EW10A, EW12J4, DV4TED4.
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ENGINESPECIAL FEATURES - TIGHTENINGING TORQUES (m.daN)
Power unit
15 ± 0,5
26 ± 0,6
32,5 ± 0,2
46,5 ± 0,6
52,5 ± 0,2
64,5 ± 0,4
74,5 ± 0,4
Engine: KFW
B1BP1EYD
XSARA
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ENGINESPECIAL FEATURES - TIGHTENINGING TORQUES (m.daN)
Power unit
14,5 ± 0,4
26 ± 0,6
34,5 ± 0,4
44 ± 0,4
56 ± 0,6
65,4 ± 0,8
76,5 ± 0,6
83 ± 0,3
94,5 ± 0,6
Engine: NFU
B1BP2GGP
XSARA
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ENGINE
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
1 Inlet air pressure sensor 0,8 ± 0,12 Motorised butterfly housing fixing screws 0,8 ± 0,23 Coolant outlet housing screw 0,8 ± 0,24 Oxygen sensor 4,7 ± 0,7
Catalytic converter fixing nuts (*)
5Pre-tightening2 ± 0,2
Tightening4 ± 0,4
Check the tightening4 ± 0,46 Exhaust manifold nuts 1,8 ± 0,27 Exhaust manifold fixing stud 0,8 ± 0,1
Cylinder head bolts (*)
8Pre-tightening1,5 ± 0,2
Tightening2,5 ± 0,2
Angular tightening200° ± 5°9 Inlet manifold screws 0,8 ± 0,110 Valve cover screws (*) 0,9 ± 0,111 Camshaft bearing cap screws (*) 1 ± 0,112 Sparking plugs 2,25 ± 0,2
13Camshaft dephaser electrovalve fixing screws
0,8 ± 0,2
(VVT)
Engine: KFU
B1BP368P
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
C4
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ENGINESPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engine: KFU
B1JP063CB1DP05BC
IMPERATIVE: Respect the tightening sequence.
Cylinder head
(8) Cylinder head bolts
(10) Valve cover screws(5) Catalytic converter fixing nuts
(11) Camshaft bearing cap screws
C4
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