Citroen C5 2000 (DC/DE) / 1.G Owner's Manual

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INJECTION
FEATURES OF BOSCH HDi DIRECT INJECTION SYSTEM
Particle filter circuit
Component (diagr.) Supplier Reference Observations
WIMETAL
Particle filter7
TR PSA F002
Catalyser downstream temperature sensor8
Differential pressure sensor9KAVLICO
Catalyser upstream temperature sensor10
Additive ECU38MARWAL
Additive reservoir39
Additive minimum level sensor40
Additive injection pump41MARWAL
Cap (too full)47
Additive injector43MARWAL
Safety valve48
Inlet air heater butterfly72

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IGNITION
1.8i 16v6FZ FR8ME RFN52HZ
2.0i 16vRFN FR8ME RFN52HZ 1 mm 2.5 m.daN
2.0i HPiRLZ ZR8TPP15
SPARKING PLUGS
Vehicles - Models
BOSCH
Engine typeCHAMPION
EYQUEMElectrode
gapTightening
torque
C5

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CLUTCH
GEARBOX
DRIVESHAFTS
SPEEDOMETER
An E.E.C. decree of 25 June 1976, regulates the speed displayed by the speedmeter in relation to the actual speed travelled.
This decree stipulates :
- The speed indicated by a speedometer must never be lower than the actual vehicle speed.
- Between the speed displayed «SD»and the speed travelled «ST», there must always be the following relationship :
VR < VL < 1.10 VR + 4 Km/h
Example : For an actual speed of 100 Kphthe speed displayed by the speedometer may be between 100and 114 Kph.
The speed indicated by the speedometer may be influenced by :
- The speedometer.
- The tyres fitted to the vehicle.
- The final drive ratio.
- The speedometer drive ratio.
Any of these components can be checked without removing them from the vehicle. (See information note N° 78-85 TT of 19 October 1978).
NOTE :Before replacing the speedometer, check the conformity of the following points :
- The tyres fitted to the vehicle.
- The gearbox final drive ratio.
- The speedometer drive ratio.

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CLUTCH
GEARBOX
DRIVESHAFTS
CLUTCH SPECIFICATION
Engine type
Gearbox type
Supplier
Mechanism / type
Clutch disc
Identification
of
springs
No. of splines
Ø of lining. Ext/Int
Quality of lining
Petrol
1.8i 16V 2.0i 16V 2.0 HPi 3.0i V6
6FZ RFN RLZ RHY
BE4/5 ML/5
VALEO
230 DNG 4700 230 DNG 4700 R 242 T 6500
11 R 10X 12 R 14X 11 R 14X 11 A 14X
4 Outer 4 Red
4 Blue4 Blue
4 Inner 4 Grey / Blue 4 Green
18
228/155 242/162
F 410 F 808 DS F 410 F 808

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CLUTCH
GEARBOX
DRIVESHAFTS
CLUTCH SPECIFICATION
Engine type
Gearbox type
Supplier
Mechanism / type
Clutch disc
Identification
of
springs
No. of splines
Ø of lining. Ext/Int
Quality of lining
Diesel
2.0 HDi 2.2 HDi
RHY RHZ 4HX
BE4/5 ML/5
LUK
230 P 4700 225 T 5700 242 T 6500
Damping performed by engine flywheel
4 outer
2 InnerDamping performed by engine flywheel
18
228/155 225/150 242/162
F 408 F 808

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CLUTCH
GEARBOX
DRIVESHAFTS
GEARBOX AND TYRE SPECIFICATIONS
Engine type
Tyres-Rolling circumference
Speedometer ratio Gearbox type
Gearbox ident. plate
Reduction box torque
Engine type
Tyres-Rolling circumference
Speedometer ratio Gearbox type
Gearbox ident. plate
Reduction box torque
Petrol
Petrol
18i 16V 2.0i 16V 2.0 HPi
Automatic Automatic
6FZ RFN RLZ
195/65 R15 – 1.93 m 195/65 R15 – 1.93 m
BE4/5 AL4 BE4/5 AL4 BE4/5
20 DL 29 20 TP 44 20 DL 30 20 TP 42 20 DL 31
19x79 21x73 19x79 23x73 19x77
22x18 52x67 22x18 52x67 None
3.0i V6
Automatic
XFX
215/55 R16 – 1.96 m.
ML/5 4 HP 20
20 LE 95 20 HZ 13
16x65 20x69
None 59x68

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CLUTCH
GEARBOX
DRIVESHAFTS
GEARBOX AND TYRE SPECIFICATIONS
Engine type
Tyres-Rolling circumference
Speedometer ratio Gearbox type
Gearbox ident. plate
Reduction box torque
Diesel
2.0 HDi 2.2 HDi
Automatic Automatic
RHY RHZ 4HX
195/65 R15 – 1.93 m 215/65 R16 – 1.96 m.
BE4/5 ML/5 AL4 ML/5 4 HP 20
20 DL 32 20 LE 94 20 TP 43 20 LE 96 20 HZ 20
19x75 16x65 25x68 17x67 23x66
None None 52x67 None 59x68

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BE4/5 GEARBOX SPECIFICATION
Engines : 6FZ-RFN-RLZ-RHY
Identification.
CLUTCH
GEARBOX
DRIVESHAFTS
Identification.
(a)Marking zone
(Sequence and serial no.).
(b)Location of identification label.
B2CP3BNCB2CP3BPD

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CLUTCH
GEARBOX
DRIVESHAFTS
BE4/5 GEARBOX SPECIFICATION
Engines : 6FZ - RFN - RLZ - RHY
Identification (continued)
(1)Primary shaft.
(2)Clutch bearing guide.
(3) Gearbox casing.
(4)Clutch housing.
(5) Reverse idle.
(6)Drive gear (3rd gear).
(7)3rd /4th gear synchroniser
(8)Drive gear (4th gear).
(9) Drive gear (5th gear).
(10) 5th gear synchroniser.
(11) Driven gear (5th gear).
(12)Driven gear (3rd / 4th gear )
(13) Driven gear (2nd gear).
(14)1st / 2nd gear synchroniser
(15) Driven gear (1st gear).
(16)Secondary shaft.
(17) Differential gear.
(18)Satellite gears.
(19)Planet gears.
(20) Differential housing.(21)Speedometer drive.
(22)Extension.
«c» Adjusting shims :0,7 to 2,4 mm.
(From 0,10 to 0,10 mm)
«d» Adjusting shims:1,4 à 1,6 mm.
(From 0,10 to 0,10 mm)
Tightening torques m.daN.
(23)Clutch bearing guide1.25
(24)Clutch housing1.3
(25) Secondary shaft nut7.25
(26)Yoke retaining screw6.5
(27)Reverse gear screw 1.5
(28) Reverse gear switch6.5
Reverse gear switch2.5
B2CP3BQP

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BE4/5 GEARBOX SPECIFICATION
Engines : 6FZ - RFN - RLZ - RHY
Identification (continued)
CLUTCH
GEARBOX
DRIVESHAFTS
B2CP3BRD
Tightening torques m.daN.
(29)Differential housing5
(30) Breather pipe1.7
(31)Rear housing cover screws1.25
(32) Top-up plug 2.2
(33) Differential housing screws1.25
(34) Drain plug screw 3.5