Citroen C5 2000 (DC/DE) / 1.G Owner's Manual

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CLUTCH
GEARBOX
DRIVESHAFTS
BE4/5 GEARBOX SPECIFICATION
Engines : 6FZ - RFN - RLZ - RHY
Recommendations - Precautions
B2CP3BLD
(1) Drain plug.
(2)Filling and top-up plug.
(3)Air vent.
NOTE : The air vent aperture can be used for filling.
Quality of oil.
- See chapter on lubrication page 19.
Quantity of oil.
- Gearbox empty= 1.9 litres.
- After draining= 1.8 litres.

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CLUTCH
GEARBOX
DRIVESHAFTS
BE4/5 GEARBOX SPECIFICATION
Engines : 6FZ - RFN - RLZ - RHY
B2CP3CJD
Gear controls
[1]Gear lever positioning tool 8605-T.
(1) Gear engagement ball-joint Ø 10 mm.
(2)Gear control lever
(3) Gear engagement control cable.
(4)Gear selection control cable.
(5)Cable selection locking ley.
(6)Gear selection ball-joint Ø 10 mm.

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CLUTCH
GEARBOX
DRIVESHAFTS
BE4/5 GEARBOX SPECIFICATION
Engines : 6FZ - RFN - RLZ - RHY
Gear selection control cable. Gear engagement control cable.
B2CP3CKDB2CP3CLD
Left hand drive Right hand drive Left hand drive Right hand drive
Length A 730 ± 3 mm Length G 700 ± 3 mm
Length B 937.5 ± 7.5 mm Length H 983 ± 7.5 mm
Note : See adjustments: page 181

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BE4/5 GEARBOX SPECIFICATION
Engines : 6FZ - RFN - RLZ - RHY
CLUTCH
GEARBOX
DRIVESHAFTS
B2CP3CVDB2CP3CWCB2CP3CXC
Adjustments.
WARNING : Control cables should be adjusted each time the gearbox is
removed or cables changed.
WARNING : Do not use oil to detach the ball-joints.
To release the ball-joint, press at the centre «a»then pull the ball-joint upwards.
Ball-joints alone can be changed by removing the unlocking key with the aid of two
thin screwdrivers, unclip at «b».
To unlock the ball-joint, turn in the direction of the arrow «c».

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CLUTCH
GEARBOX
DRIVESHAFTS
BE4/5 GEARBOX CONTROLS
Engines : 6FZ - RFN - RLZ - RHY
Tools.
[1]Tool for positioning the gearbox control lever8605-T Tool kit 9040-T
Adjustments.
Cables should be adjusted each time the gearbox, gear controls or power unit are removed.
Adjustment principles :
- Lock the gear lever in neutral position, using tool [1].
- Position the gearbox in neutral.
- Anchor the ball-joints on the gearbox levers.
- Lock the cable lengths with the ball-joint locking keys.
Inside the vehicle.
- Remove the central console (See corresponding operation).
- Remove the plastic blank at (a).
- Insert tool[1]fully and rotate a quarter turn to lock the gear control lever.
- At neutral.
B2CP3E7C

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CLUTCH
GEARBOX
DRIVESHAFTS
BE4/5 GEARBOX CONTROLS
Engines : 6FZ - RFN - RLZ - RHY
Adjustments (continued)
Under the bonnet.
- Remove the air filter assembly.
- Unlock the gear engagement cable ball-joint(b).
- Unlock the gear selection cable ball-joint(c).
- Make sure the gear levers (engagement and selection)are in neutral position.
- Lock the cable lengths with the ball-joint locking keys.
- Remove the tool [1].
Checks.
- Remove the tool[1].
- Check that all the gears engage without «tightness».
- Check that the gear lever moves identically forwards and backwards and to right and left. If not :
- Repeat the adjustment.
- Refit the console and the air filter assembly.
B2CP3E8CB2CP3E9C

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CLUTCH
GEARBOX
DRIVESHAFTS
ML/5 GEARBOX SPECIFICATION
Engines : XFX – RHZ – 4HX
Identification.
Identification.
(a)Marking zone
(Sequence and serial no.).
(b)Location of identification label.
B2CP3CMC

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CLUTCH
GEARBOX
DRIVESHAFTS
ML/5 GEARBOX SPECIFICATION
Engines : XFX – RHZ – 4HX
Identification (continued)
(1) Primary shaft.
(2)Clutch bearing guide.
(3) Clutch housing
(4)Gearbox casing.
(5)Oil channel
(6) Primary shaft bearing adjustment shim.
(7)Drive gear (5th)
(8)Secondary shaft.
(9) Driven gear (1st)
(10)Satellite gears.
(11)Speedometer screw.
(12)Speedometer drive.
(13)Planet gears.
(14)Differential housing
(15) Differential gearwheel.
(16)Differential bearing stop plate.
(17)1st/2nd gear synchroniser and
reverse gear driven gear.(18) Driven gear (2nd)
(19)Driven gears (3rd)
(20)3rd/4th gear synchroniser.
(21)Driven gears (4th)
(22)Driven gears (5th)
(23)5th gear synchroniser.
(24)Planet gear adjustment shim.
Tightening torques m.daN.
(25) Clutch bearing guide2 ± 0,2
(26) Secondary shaft nut17 ± 1,5
(27) Differential screw7,5 ± 0,5
B2CP3CNP

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CLUTCH
GEARBOX
DRIVESHAFTS
ML/5 GEARBOX SPECIFICATION
Engines : XFX – RHZ – 4HX
Identification (continued)
B2CP3CPD
Tightening torques m.daN.
(28) Reverse lamp switch2,5 ± 0,2
(29) Gearbox casing /clutch housing fixing screws2 ± 0,2
(30)Differential bearing stop plate screws2 ± 0,2
(31)Gearbox rear casing screws2 ± 0,2
(32) Drain plug3 ± 0,3
(33) Filling / top-up plug3 ± 0,3
(34)M8 screw (Differential housing fixing)2 ± 0,2
(35) M10 screw (Differential housing fixing)4 ± 0,5
(36)Selector guide screw4 ± 0,5

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CLUTCH
GEARBOX
DRIVESHAFTS
ML/5 GEARBOX SPECIFICATION
Engines : XFX – RHZ – 4HX
Recommendations - Precautions
B2CP3CUC
(1)Drain plug.
(2) Filler and top-up plug.
Oil quality.
- See chapter on lubricants: page 19.
Oil quantity.
- After draining= 1.8 litres