Control unit Citroen XSARA PICASSO 2004 1.G Workshop Manual

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CLUTCH
GEARBOX
TRANSMISSION
CHECKS AND ADJUSTMENTS: BE4/5 GEARBOX CONTROLS
Principles of adjusting the gear controls.
WARNING: Cables should be adjusted each time the gearbox, gear controls or power unit are
removed.
Principles.
Lock the gear lever in neutral position, using tool:9607T.
Place the gearbox in neutral.
Couple the cables on the lever.
Fit the balljoints on the gearbox lever.
Lock the cable lengths with the balljoint locking keys.
WARNING: Do not use any tool to unclip the balljoints.
To unlock the balljoint, press at the centre «a», then pull the balljoint upwards.
NOTE:Changing an individual balljoint is possible as long as the locking key is removed.
Unclip at «b», using two small screwdrivers.
Engines: NFV 6FZ RFN RFS WJY 8HZ 9HZ 9HY RHY RHZ
XSARA XSARA PICASSO
B2CP3BXCB2CP3BYC

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CLUTCH
GEARBOX
TRANSMISSION
CHECKS AND ADJUSTMENTS: BE4/5 GEARBOX CONTROLS
Tools.
[1] Tool for positioning the gear lever: 9607T.
Adjustements.
WARNING: Cables should be adjusted each
time the gearbox, gear controls or power unit
are removed.
Inside the vehicle:
Remove the trim under the gear lever.
Lock the gear lever in neutral position,
using tool
[1].
Under the bonnet: Remove the air filter assembly.
Unlock the balljoint keys at «a».
Place the gear selection and control levers on
neutral.
Lock the cable lengths with the balljoint locking
keys.
Checks.
Remove the tool [1].
Check that all the gears engage without
«tightness ».
Check that the gear lever moves identically
forwards and backwards and to right and left. If it
does not, repeat the adjustment.
Refit the trim under the gear lever.
Refit the air filter assembly.
Adjusting the gear controls Engines: NFV 6FZ RFN RFS WJY 8HZ 9HZ 9HY RHY RHZ
XSARA XSARA PICASSO
B2CP3C6CB2CP3C0C

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ELECTRICAL
SYSTEMNAGARES 960411P
CARTIER 735068
NAGARES 960411P
CARTIER 735068
NAGARES 960411P
NAGARES 960411P
CARTIER 735068
NAGARES 960411P
NAGARES 960411P
CARTIER 735068
CARTIER 735068
NAGARES 960411P
CARTIER 735068
NAGARES 960411P
CARTIER 735068
NAGARES 960411P NGK YE04
NGK YE04
NGK YE04
BERU 0 100 226 371
CHAMPION CH 185
NGK YE04
CHAMPION CH170
CHAMPION CH 170
CHAMPION CH 170
PREHEATING AND STARTING SYSTEMSTOUS TYPES
Vehicles models
Preheater plugs Preheater control unitPre/Post heating (pre-heating duration at 20°C)
C2
C3
XSARA
PICASSO1.4 HDi
1.4 HDi
1.4 HDi 16V
1.9 D
1.4 HDi
2.0 HDi
2.0 HDi
2.0 HDi8HX
8HW
8HX
8HV
8HY
WJY
8HZ
RHY
RHZ
RHY
Controlled by the diesel injection ECU.
10s / 150s
Controlled by the diesel injection ECU.