fuse DAEWOO MATIZ 2003 Service Owner's Manual

ENGINE CONTROLS 1F–59
DAEWOO M-150 BL2
If the connections are OK monitor the manifold absolute
pressure (MAP) sensor signal voltage while moving re-
lated connectors and the wiring harness. If the failure isinduced, the display on the scan tool will change. This
may help to isolate the location of an intermittent mal-
function.
DTC P0107 – Manifold Absolute Pressure Sensor Low Voltage
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD)
System Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
1. Connect the scan tool to the data link connector
(DLC).
2. Turn the ignition switch to ON.
Does the scan tool show the manifold absolute
pressure (MAP) sensor voltage above the value
specified?
4VGo to Step 3Go to Step 4
3
1. Disconnect the vacuum line from the MAP
sensor.
2. Apply 88kPA (20in.of Hg) of vacuum to the MAP
sensor.
Does the scan tool show the MAP sensor voltage
within the value specified?
1.0–1.5V
Go to
“Diagnostic
Aids”
Go to Step 4
4
1. Turn the ignition switch to LOCK.
2. Disconnect the MAP sensor connector.
3. Turn the ignition switch to ON.
4. Measure the voltage between the MAP sensor
connector terminals A and C.
Does the voltage measure within the value
specified?
4.5–5.0VGo to Step 5Go to Step 6
5
Connect a fused jumper between the MAP sensor
connector terminals B and C.
Does the scan tool show the MAP sensor voltage
above the value specified?
4VGo to Step 11Go to Step 9
6
Measure the voltage between the MAP sensor
connector terminal A and ground.
Does the voltage measure within the value
specified?
4.5–5.0VGo to Step 7Go to Step 8
7
1. Turn the ignition switch to LOCK.
2. Check for open wires between the MAP sensor
connector terminal A and the ECM connector
terminal 78.
Is the problem found?
–
Go to Step 10Go to Step 12
8
1. Turn the ignition switch to LOCK.
2. Check for an open or short to ground in the wire
between the MAP sensor connector terminal C
and the ECM connector terminal 12.
Is the problem found ?
–
Go to Step 10Go to Step 12
9
1. Turn the ignition switch to LOCK.
2. Check for an open or short to ground in the wire
between the MAP sensor connector terminal B
and the ECM connector terminal 73.
Is the problem found ?
–
Go to Step 10Go to Step 12

ENGINE CONTROLS 1F–63
DAEWOO M-150 BL2
DTC P0108 – Manifold Absolute Pressure Sensor High Voltage
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD)
System Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
1. Connect the scan tool to the data link connector
(DLC).
2. Turn the ignition switch to ON.
Does the scan tool show the manifold absolute
pressure (MAP) sensor voltage above the value
specified?
4VGo to Step 3Go to Step 4
3
1. Disconnect the vacuum line from the MAP
sensor.
2. Apply 66kPA (20in.of Hg) of vacuum to the MAP
sensor.
Does the scan tool show the MAP sensor voltage
within the value specified?
1.0–1.5V
Go to
“Diagnostic
Aids”
Go to Step 4
4
1. Turn the ignition switch to LOCK.
2. Disconnect the MAP sensor connector.
3. Turn the ignition switch to ON.
4. Measure the voltage between the MAP sensor
connector terminals A and C.
Does the voltage measure within the value
specified?
4.5–5.0VGo to Step 5Go to Step 6
5
Connect a fused jumper between the MAP sensor
connector terminals B and C.
Does the scan tool show the MAP sensor voltage
above the value specified?
4VGo to Step 11Go to Step 9
6
Measure the voltage between the MAP sensor
connector terminal A and ground.
Does the voltage measure within the value
specified?
4.5–5.0VGo to Step 7Go to Step 8
7
1. Turn the ignition switch to LOCK.
2. Check for open wires between the MAP sensor
connector terminal A and the ECM connector
terminal 78.
Is the problem found?
–
Go to Step 10Go to Step 12
8
1. Turn the ignition switch to LOCK.
2. Check for an open or short to ground in the wire
between the MAP sensor connector terminal C
and the ECM connector terminal 12.
Is the problem found ?
–
Go to Step 10Go to Step 12
9
1. Turn the ignition switch to LOCK.
2. Check for an open or short to ground in the wire
between the MAP sensor connector terminal B
and the ECM connector terminal 73.
Is the problem found ?
–
Go to Step 10Go to Step 12
10
1. Repair the wire or the connector terminal as
needed.
2. Clear any DTCs from the ECM.
3. Perform the diagnostic system check.
Is the repair complete?
–
System OK
–

ENGINE CONTROLS 1F–227
DAEWOO M-150 BL2
a Freeze Frame conditions (rpm, load, vehicle speed, temperature, etc.) that .are noted. This will isolate when
the DTC failed.
DTC P0480 – Low Speed Cooling Fan Relay Circuit Fault (WITHOUT A/C)
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD)
System Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
1. Turn the ignition switch to ON with the engine
OFF.
2. Install a scan tool.
3. Command the relay ON and OFF.
Does the relay turn ON and OFF when
commanded?
–
Go to Step 3Go to Step 5
3
1. Turn the ignition switch to LOCK.
2. Disconnect the engine control module (ECM)
connector.
3. Turn the ignition switch to ON.
4. Using a digital voltmeter(DVM), measure the
current in low speed relay control circuit, at
terminal 39 to ground for 2 minutes.
Does the amperage measure less than the specified
value?
0.75 amps
Go to
“Diagnostic
Aids”
Go to Step 4
4
1. Turn the ignition switch to LOCK.
2. Disconnect the relay.
3. Using a DVM, measure the resistance between
terminals 87 and 39 in the relay control circuit in
the ECM harness connector to ground.
Does the DVM display infinite resistance?
–
Go to Step 12Go to Step 10
5
1. Turn the ignition switch to LOCK.
2. Disconnect the relay.
3. Connect a test light between the relay coil
terminals 30 and 87 in the relay harness
connector.
4. Turn the Turn the ignition switch to ON.
5. Using the scan tool, command the relay ON and
OFF.
Does the test light turn ON and OFF with each
commanded?
–
Go to Step 8Go to Step 6
6
With the test light connected to ground, probe the
ignition feed circuit in the relay harness connector.
Does the test light illuminate?
–
Go to Step 7Go to Step 11
7
1. Turn the ignition switch to LOCK.
2. Reconnect the relay.
3. Disconnect the ECM connector containing the
relay control circuit.
4. Turn the Turn the ignition switch to ON.
5. With a fused jumper wire connected to ground,
probe the relay control circuit at terminal 39 in the
ECM harness connector.
Does the relay operate?
–
Go to Step 9Go to Step 10
8Check the connections at the relay.
Is a problem found and corrected?–Go to Step 14Go to Step 12

ENGINE CONTROLS 1F–231
DAEWOO M-150 BL2
a Freeze Frame conditions (rpm, load, vehicle speed, temperature, etc.) that .are noted. This will isolate when
the DTC failed.
DTC P0480 – Low Speed Cooling Fan Relay Circuit Fault (with A/C)
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD)
System Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
1. Turn the ignition switch to ON with the engine
OFF.
2. Install a scan tool.
3. Command the relay ON and OFF.
Does the relay turn ON and OFF when
commanded?
–
Go to Step 3Go to Step 5
3
1. Turn the ignition switch to LOCK.
2. Disconnect the engine control module (ECM)
connector.
3. Turn the ignition switch to ON.
4. Using a digital voltmeter(DVM), measure the
current in low speed relay control circuit, at
terminal 10 to ground for 2 minutes.
Does the amperage measure less than the specified
value?
0.75 amps
Go to
“Diagnostic
Aids”
Go to Step 4
4
1. Turn the ignition switch to LOCK.
2. Disconnect the relay.
3. Using a DVM, measure the resistance between
terminals 85 and 5 in the relay control circuit in
the ECM harness connector to ground.
Does the DVM display infinite resistance?
–
Go to Step 12Go to Step 10
5
1. Turn the ignition switch to LOCK.
2. Disconnect the relay.
3. Connect a test light between the relay coil
terminals 86 and 85 in the relay harness
connector.
4. Turn the Turn the ignition switch to ON.
5. Using the scan tool, command the relay ON and
OFF.
Does the test light turn ON and OFF with each
commanded?
–
Go to Step 8Go to Step 6
6
With the test light connected to ground, probe the
ignition feed circuit in the relay harness connector.
Does the test light illuminate?
–
Go to Step 7Go to Step 11
7
1. Turn the ignition switch to LOCK.
2. Reconnect the relay.
3. Disconnect the ECM connector containing the
relay control circuit.
4. Turn the Turn the ignition switch to ON.
5. With a fused jumper wire connected to ground,
probe the relay control circuit at terminal 5 in the
ECM harness connector.
Does the relay operate?
–
Go to Step 9Go to Step 10
8Check the connections at the relay.
Is a problem found and corrected?–Go to Step 14Go to Step 12

ENGINE CONTROLS 1F–235
DAEWOO M-150 BL2
a Freeze Frame conditions (rpm, load, vehicle speed, temperature, etc.) that .are noted. This will isolate when
the DTC failed.
DTC P0481 – High Speed Cooling Fan Relay Circuit Fault (without A/C)
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD)
System Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
1. Turn the ignition switch to ON with the engine
OFF.
2. Install a scan tool.
3. Command the relay ON and OFF.
Does the relay turn ON and OFF when
commanded?
–
Go to Step 3Go to Step 5
3
1. Turn the ignition switch to LOCK.
2. Disconnect the engine control module (ECM)
connector.
3. Turn the ignition switch to ON.
4. Using a digital voltmeter(DVM), measure the
current in high speed relay control circuit, at
terminal 5 to ground for 2 minutes.
Does the amperage measure less than the specified
value?
0.75 amps
Go to
“Diagnostic
Aids”
Go to Step 4
4
1. Turn the ignition switch to LOCK.
2. Disconnect the relay.
3. Using a DVM, measure the resistance between
terminals 85 and 5 in the relay control circuit in
the ECM harness connector to ground.
Does the DVM display infinite resistance?
–
Go to Step 12Go to Step 10
5
1. Turn the ignition switch to LOCK.
2. Disconnect the relay.
3. Connect a test light between the relay coil
terminals 86 and 85 in the relay harness
connector.
4. Turn the Turn the ignition switch to ON.
5. Using the scan tool, command the relay ON and
OFF.
Does the test light turn ON and OFF with each
commanded?
–
Go to Step 8Go to Step 6
6
With the test light connected to ground, probe the
ignition feed circuit in the relay harness connector.
Does the test light illuminate?
–
Go to Step 7Go to Step 11
7
1. Turn the ignition switch to LOCK.
2. Reconnect the relay.
3. Disconnect the ECM connector containing the
relay control circuit.
4. Turn the Turn the ignition switch to ON.
5. With a fused jumper wire connected to ground,
probe the relay control circuit at terminal 5 in the
ECM harness connector.
Does the relay operate?
–
Go to Step 9Go to Step 10
8Check the connections at the relay.
Is a problem found and corrected?–Go to Step 14Go to Step 12

ENGINE CONTROLS 1F–239
DAEWOO M-150 BL2
a Freeze Frame conditions (rpm, load, vehicle speed, temperature, etc.) that .are noted. This will isolate when
the DTC failed.
DTC P0481 – High Speed Cooling Fan Relay Circuit Fault (with A/C)
StepActionValue(s)YesNo
1
Perform an Euro On-Board Diagnostic (EOBD)
System Check.
Is the system check complete?
–
Go to Step 2
Go to
“On-Board
Diagnostic
System Check”
2
1. Turn the ignition switch to ON with the engine
OFF.
2. Install a scan tool.
3. Command the relay ON and OFF.
Does the relay turn ON and OFF when
commanded?
–
Go to Step 3Go to Step 5
3
1. Turn the ignition switch to LOCK.
2. Disconnect the engine control module (ECM)
connector.
3. Turn the ignition switch to ON.
4. Using a digital voltmeter(DVM), measure the
current in high speed relay control circuit, at
terminal 39 to ground for 2 minutes.
Does the amperage measure less than the specified
value?
0.75 amps
Go to
“Diagnostic
Aids”
Go to Step 4
4
1. Turn the ignition switch to LOCK.
2. Disconnect the relay.
3. Using a DVM, measure the resistance between
terminals 85 and 39 in the high speed cooling fan
relay control circuit in the ECM harness connector
to ground.
Does the DVM display infinite resistance?
–
Go to Step 12Go to Step 10
5
1. Turn the ignition switch to LOCK.
2. Disconnect the relay.
3. Connect a test light between the relay coil
terminals 86 and 85 in the relay harness
connector.
4. Turn the Turn the ignition switch to ON.
5. Using the scan tool, command the relay ON and
OFF.
Does the test light turn ON and OFF with each
commanded?
–
Go to Step 8Go to Step 6
6
With the test light connected to ground, probe the
ignition feed circuit in the relay harness connector.
Does the test light illuminate?
–
Go to Step 7Go to Step 11
7
1. Turn the ignition switch to LOCK.
2. Reconnect the relay.
3. Disconnect the ECM connector containing the
relay control circuit.
4. Turn the Turn the ignition switch to ON.
5. With a fused jumper wire connected to ground,
probe the relay control circuit at terminal 10 in the
ECM harness connector.
Does the relay operate?
–
Go to Step 9Go to Step 10

FRONT SUSPENSION 2C–7
DAEWOO M-150 BL2
REPAIR INSTRUCTIONS
ON–VEHICLE SERVICE
D16B501A
STRUT ASSEMBLY
Removal Procedure
1. Open the hood.
2. Remove the top of the strut assembly at passenger
seat side.

For vehicle with power steering, remove the power
steering fluid reservoir (1).

Remove the nuts (2).
D16B502A
3. Remove the top of the strut assembly at driver side.

Remove the bolt and the fuse box (1, 2).

Remove the nuts (3).
D106B503
4. Remove the lower of the strut assembly.

Raise and suitably support the vehicle.

Remove the wheel. Refer to Section 2E, Tires and
Wheels.

Remove the ABS front speed sensor electrical wire
from the bracket, if applicable (1).

Disconnect the brake hose from the bracket (2).

Remove the strut bracket bolts (3).
5. Remove the strut bracket assembly from the vehicle.

2C –8 FRONT SUSPENSION
DAEWOO M-150 BL2
D16B504A
70–90 Nm
Installation Procedure
1. Install the strut assembly to the vehicle with the strut
assembly–to–strut bracket bolts.
Tighten
Tighten the strut assembly–to–strut bracket bolts to
70–90 Nm (52–66 lb-ft).
2. Connect the brake hose to the bracket.
3. Install the ABS front speed sensor electrical wire to
the bracket, if applicable.
D16B505A
18–28 Nm
18–28 Nm4. Install the wheel. Refer to Section 2E, Tires and
Wheels.
5. Lower the vehicle.
6. Install the nuts.

Install the nuts at passenger side (1).
Tighten
Tighten the nuts to 18–28 Nm (13–21 lb-ft).

Install the nuts at driver side (2).
Tighten
Tighten the nuts to 18–28 Nm (13–21 lb-ft).
7. Install the power steering fluid reservoir.
8. Install the fuse box and bolt.
D106B506
KNUCKLE ASSEMBLY
Tools Required
KM 507–B Ball Joint Remover
Removal Procedure
1. Remove the caulking nut.

Straighten the bent flange caulking nut (1).

Remove the caulking nut (2).

Remove the washer (3).
2. Remove the wheel. Refer to Section 2E, Tires and
Wheels.
D105B501
3. Separate the tie rod end from the knuckle assembly.

Remove the cotter pin (1).

Remove the castellated nut (2).

Install the ball joint remover KM 507–B.

Separate the tie rod end from the knuckle assem-
bly using a ball joint remover KM 507–B (3).

ANTILOCK BRAKE SYSTEM 4F–3
DAEWOO M-150 BL2
DESCRIPTION AND OPERATION
ABS SYSTEM COMPONENTS
The Antilock Braking System (ABS) consists of a con-
ventional hydraulic brake system plus antilock compo-
nents. The conventional brake system includes a
vacuum booster, master cylinder, front disc brakes, rear
drum brakes, interconnecting hydraulic brake pipes and
hoses, brake fluid level sensor and the BRAKE indicator.
The ABS components include a hydraulic unit, an elec-
tronic brake control module (EBCM), two system fuses,
four wheel speed sensors (one at each wheel), intercon-
necting wiring, the ABS indicator, and the rear drum
brake. See “ABS Component Locator” in this section for
the general layout of this system.
HYDRAULIC UNIT
The hydraulic unit with the attached EBCM is located
between the surge tank and the fire wall on the right side
of the vehicle. The basic hydraulic unit configuration
consists of return pump motor, return pump, four isola-
tion valves, four dump valves, two Low Pressure Accu-
mulators (LPA), two High Pressure Attenuators (HPA).
The hydraulic unit controls hydraulic pressure to the
front calipers and rear wheel cylinders by modulating hy-
draulic pressure to prevent wheel lockup.
Isolation valve
The isolation valve is placed in the brake fluid path from
the master cylinder to the relevant brake caliper and al-
lows free flow as commanded by the driver during nor-
mal braking and reapply phases.
In the isolation phase the coil moves the armature down,
which closes the normally open isolation orifice and pre-
vents any further increase of pressure in the brake. The
valve also remains closed during the dump phase.
The lip seal provides a one way return path for brake
fluid to flow through in:
1. Foot off pedal during isolation.
2. Residual LPA fluid.
D107E002
Dump Valve
The dump valve creates a flow path from the isolation
cartridge (brake side) to the low pressure accumulator
(LPA). The valve keeps this path permanently closed ex-
cept during the dump phase in the ABS mode. On ac-
tivation (dump phase), the coil moves up the armature
which opens the normally closed dump orifice and allow
to drain the pressure in the brake line with the brake fluid
flowing into the LPA.
The lip seal provides a return path for residual brake
fluid in the LPA.
D107E003
Low Pressure Accumulator (LPA)
LPA provides a variable chamber for brake fluid to be
quickly pushed in through the dump valve at the begin-
ning of a departure. This chamber then acts as a reser-
voir which buffers the pump.
D107E004
High Pressure Attenuator (HPA)
The HPA is in between the pump and the ISO valve
(master cylinder side) and uses the bulk mode of the
contained plastic damper and orifice size to dump out
the pressure oscillations from the pump to reduce the

ANTILOCK BRAKE SYSTEM 4F–53
DAEWOO M-150 BL2
DTC 0601 – Left Front Dump Shorted or Drive Open
 Step Action Value(s) Yes No
 
 
 1
 
 
 
1. Turn the ignition switch to OFF.
2. Remove the fuse Ef1 in the engine fuse block.
3. Check for an open in fuse Ef1.
Is the fuse open? 
 
 –
 
 
 
Go to Step 3
 
 
 
Go to Step 2 
 2
 
 Replace the fuse Ef1.
Is the repair complete?
 
 –
 
 System OK
 
 –
 
 
 
 
 
 
3
 
 
 
 
 
 
1. Disconnect the EBCM harness connector.
2. Turn the ignition switch to ON.
3. Use a digital voltmeter (DVM) to measure the
voltage between ground and terminal 18 of the
EBCM connector.
Is the voltage within the specified value? 
 
 
 
 
 10.5 v to
13.5 v
 
 
 
 
 
 Go to Step 5
 
 
 
 
 
 Go to Step 4
 
 
 
 
4
 
 
 
 
Repair the short to voltage between terminal 18 of
the EBCM connector and engine fuse block Ef1 out-
put.
Is the repair complete? 
 
 
 
–
 
 
 
 System OK
 
 
 
 
–
 
 
 
5
 
 
 
Use a DVM to measure the voltage between termi-
nal 18 and terminal 19 of the EBCM connector.
Is the voltage within the specified value? 
 
 10.5 v to
13.5 v
 
 
 Go to Step 7
 
 
 Go to Step 6
 
 
 
6
 
 
 
Repair the open between terminal 19 of the EBCM
connector and ground G101.
Is the repair complete? 
 
 
–
 
 
 System OK
 
 
 
–
 7 Replace the EBCM.
Is the repair complete? – 
System OK
 –