Electric window DAEWOO MATIZ 2003 Service Repair Manual

MANUAL CONTROL HEATING, VENTILATION, AND AIR CONDITIONING SYSTEM 7B–9
DAEWOO M-150 BL2
Insufficient Cooling Diagnosis (Cont’d)
Step Action Value(s) Yes No
12
Repair the electrical circuit to the A/C compressor
clutch coil.
Does the A/C clutch engage?
–
Go to Step 20Go to Step 13
13Replace the A/C compressor clutch coil.
Does the A/C clutch engage?–Go to Step 9Go to Step 10
14
Important: Perform this test under garage condi-
tions; 21-32
C (70-90
F) and no sun load. Follow
this test carefully for accurate results.
1. Close all of the windows and the doors of the
vehicle.
2. Set the A/C controls to the following positions:
The A/C switch to the ON position.
The fresh air control switch to fresh air.
The blower motor to 4.
The temperature to full cold.
3. Start the engine and follow it to run at idle for
5 minutes.
4. Feel the evaporator inlet and outlet pipes.
Is there a noticeable difference in the temperature of
the evaporator inlet and outlet pipes?
–
Go to Step 16Go to Step 15
15
1. Recover the A/C system refrigerant.
2. Replace the expansion valve as needed.
3. Evacuate and recharge the A/C system.
4. Check the A/C system for leaks.
5. Note the discharge air temperature with the A/C
ON.
Is the discharge temperature normal?
–
Go to Step16Go to Step 18
16
Feel the liquid pipe between the condenser and the
expansion valve.
Is the pipe cold?
–
Go to Step 19Go to Step 17
17
1. Remove the restriction of the high pressure side.
2. Check the A/C system for leaks.
Is the repair complete?
–
System OK
–
18
1. Recover the A/C system refrigerant.
2. Evacuate and recharge the A/C system.
3. Check the A/C system for leaks.
Is the repair complete?
–
System OK
–
19
1. Run the engine at 3,000 rpm.
2. Close all of the windows and doors of the vehicle.
3. Set the A/C controls to the following positions:
The A/C switch to the ON position.
The fresh air control switch to fresh air.
The blower motor to 4.
The temperature to full cold.
4. Turn the A/C switch ON and OFF every
20 seconds for 3 minutes.
Are the A/C compressor high and the low side
pressures within the specified value of each other?
Low Side
Pressure:
200 kPa
(29 psi)
High Side
Pressure:
1,500 kPa
(217.5 psi)
System OKGo to Step 22

9B–12 LIGHTING SYSTEMS
DAEWOO M-150 BL2
D209B102
CHMSL MOUNTING BRACKET
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the center high–mounted stoplamp
(CHMSL). Refer to “Center High–Mounted Stoplamp”
in this section.
3. Remove the rear window wiper motor assembly. Re-
fer to Section 9D, Wipers/Washer Systems.
4. Remove the CHMSL mounting bracket.

Remove the bolts (1).

Remove the CHMSL mounting bracket (2).
D209B103
Installation Procedure
1. Install the CHMSL mounting bracket with the bolts.
2. Install the rear window wiper motor assembly. Refer
to Section 9D, Wipers/Washer Systems.
3 .Install the CHMSL. Refer to “Center High–Mounted
Stoplamp” in this section.
4. Connect the negative battery cable.
D19D510A
LICENSE PLATE LAMPS
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the license plate lamp from the tailgate han-
dle.

Remove the screws (1).

Draw out the license plate lamp (2).

Remove the license plate lamp bulb (3).
D19D511A
3. Remove the rear window wiper motor assembly. Re-
fer to Section 9D, Wipers/Washer Systems.
4. Disconnect the electrical connector in the tailgate.
5. Remove the tailgate handle. Refer to Section 9M, Ex-
terior Trim.
6. Remove the license plate lamp socket.

Remove the socket (1).

LIGHTING SYSTEMS 9B–13
DAEWOO M-150 BL2
D19D512A
Installation Procedure
1. Install the license plate lamp socket.
2. Install the tailgate handle. Refer to Section 9M, Exte-
rior Trim.
3. Connect the electrical connector.
4. Remove the rear window wiper motor assembly. Re-
fer to Section 9D, Wipers/Washer Systems.
5. Install the license plate lamp bulb.
6. Install the license plate lamp with the screws.
7. Connect the negative battery cable.
D109D513
DOOR JAMB SWITCH
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the door jamb switch.

Remove the screw (1).

Disconnect the electrical connector (2).

Remove the door jamb switch (3).
D109D514
Installation Procedure
1. Install the door jamb switch with the screw.
2. Connect the electrical connector.
3. Connect the negative battery cable.
D19D515A
INTERIOR COURTESY LAMP
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the interior courtesy lamp.

Pry off the interior courtesy lamp lens (1).

Remove the screws (2).

Disconnect the electrical connector (3).

Remove the interior courtesy lamp (4).

DAEWOO M-150 BL2
SECTION 9D
WIPERS / WASHER SYSTEMS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and Operation 9D-2. . . . . . . . . . . . . . . . . .
Windshield Wiper System 9D-2. . . . . . . . . . . . . . . . . .
Windshield Washer System 9D-2. . . . . . . . . . . . . . . . .
Rear Window Wiper/Washer System 9D-2. . . . . . . . .
Diagnostic Information and Procedures 9D-3. . . . .
Windshield/Rear Window Wiper and Washer
System 9D-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Repair Instructions 9D-6. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9D-6. . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Wiper Arm 9D-6. . . . . . . . . . . . . . . . . . . . .
Rear Window Wiper Arm 9D-6. . . . . . . . . . . . . . . . . . .
Windshield Wiper Motor 9D-7. . . . . . . . . . . . . . . . . . . .
Rear Window Wiper Motor 9D-8. . . . . . . . . . . . . . . . . . Windshield Wiper Linkage 9D-9. . . . . . . . . . . . . . . . . .
Windshield Wiper Blade 9D-10. . . . . . . . . . . . . . . . . . .
Washer Reservoir 9D-10. . . . . . . . . . . . . . . . . . . . . . . .
Washer Pump 9D-11. . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield Washer Nozzle 9D-12. . . . . . . . . . . . . . . .
Rear Window Washer Nozzle 9D-12. . . . . . . . . . . . . .
Washer Hose 9D-13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Specifications 9D-15. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9D-15. . . . . . . . . .
Schematic and Routing Diagrams 9D-16. . . . . . . . . .
Windshield/Rear Window Wiper/Washer
System 9D-16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9D –8 WIPERS/WASHER SYSTEMS
DAEWOO M-150 BL2
D109D526
Installation Procedure
1. Install the wiper motor to the engine room with the
bolts.
a. Wiper motor assembly bolt.
2. Connect the electrical connector.
D109D527
3. Install the wiper linkage to the wiper motor linkage
ball.
b. Wiper linkage ball.
D109D528
4. Install the cowl vent grille. Refer to Section 9R, Body
Front End.
5. Install the windshield wiper arm. Refer to “Windshield
Wiper Arm” in this section.
6. Connect the negative battery cable.
D19D529A
REAR WINDOW WIPER MOTOR
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the wiper arm from the tailgate. Refer to
“Windshield Wiper Arm” in this section.
3. Remove the tailgate inside trim. Refer to Section 9G,
Interior Trim.
4. Remove the rear wiper motor assembly.

Disconnect the electrical connector (1).

Remove the screws (2).

Remove the rear wiper motor assembly (3).

INTERIOR TRIM 9G–5
DAEWOO M-150 BL2
D109E535
4. Pry off the trim panel using a trim remover KM 475–B.
Notice: Make sure to cover the remover with cloth to
prevent the paint damage of the door.
D109E536
Installation Procedure
1. Install the trim panel.
2. Install the window regulator handle with the clip.
3. Install the inside door handle and the door pull with
the screws.
D19E537A
FRONT DOOR TRIM PANEL
(DELUXE)
Removal Procedure
1. Remove the inside door handle. Refer to Section 9P,
Doors.
2. Remove the power window/mirror control switch as-
sembly from the front door.

Remove the screws (1).

Remove the power window/mirror control switch
assembly (2).

Disconnect the electrical connectors (3).
D19E538A
3. Remove the trim panel.

Remove the screws (1).

Remove the clips (2).

Remove the trim panel (3).

DAEWOO M-150 BL2
SECTION 9L
GLASS AND MIRRORS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in B unless otherwise
noted.
TABLE OF CONTENTS
Description and System Operation 9L-2. . . . . . . . . .
Stationary Glass 9L-2. . . . . . . . . . . . . . . . . . . . . . . . . .
Inside Rearview Mirror 9L-2. . . . . . . . . . . . . . . . . . . . .
Outside Rearview Mirrors 9L-2. . . . . . . . . . . . . . . . . . .
Components Locator 9L-3. . . . . . . . . . . . . . . . . . . . . . .
Glass and Mirror 9L-3. . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostic Information and Procedures 9L-4. . . . .
Testing Rear Window Defogger Grid Line 9L-4. . . . .
Repair Instructions 9L-5. . . . . . . . . . . . . . . . . . . . . . . . .
On-Vehicle Service 9L-5. . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield 9L-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Window Glass 9L-7. . . . . . . . . . . . . . . . . . . . . . .
Rear Window Defogger Grid Line Repair 9L-9. . . . . Rear Window Defogger Braided Lead
Wire Repair 9L-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Glass 9L-10. . . . . . . . . . . . . . . . . . . . . . . . .
Front Door Quarter Glass 9L-12. . . . . . . . . . . . . . . . .
Rear Door Glass 9L-13. . . . . . . . . . . . . . . . . . . . . . . . .
Inside Rearview Mirror 9L-13. . . . . . . . . . . . . . . . . . . .
Outside Rearview Mirror (Manual) 9L-14. . . . . . . . . .
Outside Rearview Mirror (Cable) 9L-15. . . . . . . . . . . .
Outside Rearview Mirror (Electric) 9L-16. . . . . . . . . .
Special Tools and Equipment 9L-17. . . . . . . . . . . . . .
Special Tools Table 9L-17. . . . . . . . . . . . . . . . . . . . . . .
Schematic and Routing Diagrams 9L-18. . . . . . . . . .
Rear Window Defogger 9L-18. . . . . . . . . . . . . . . . . . .

GLASS AND MIRRORS 9L–3
DAEWOO M-150 BL2
COMPONENTS LOCATOR
GLASS AND MIRROR
D19E401B
1. Windshield Molding
2. Windshield
3. Inside Rearview Mirror
4. Rear Window Glass
5. Rear Window Glass Damping
6. Outside Rearview Mirror (Manual)7. Outside Rearview Mirror Cover
8. Outside Rearview Mirror Trim Cover
9. Outside Rearview Mirror (Cable)
10. Nuts
11. Front Door Glass
12. Rear Door Glass
13. Outside Rearview Mirror (Electric)

GLASS AND MIRRORS 9L–7
DAEWOO M-150 BL2
D19E508A
9. Check for waterleaks by pouring water on the wind-
shield. If a leak is found, dry the windshield and fill
the area that leaks with adhesive. If the leak per-
sists, remove the windshield and repeat the entire
procedure.
10. Install the inside rearview mirror. Refer to “Inside
Rearview Mirror” in this section.
11. Install the cowl vent grille. Refer to Section 9R, Body
Front End.
D19E509
REAR WINDOW GLASS
Removal Procedure
1. Disconnect the negative battery cable.
2. Disconnect the rear window defogger electrical con-
nectors.
D19E510
3. Using the glass sealant remover J–24402, cut the
adhesive around the rear window glass.
D19E503
4. Remove the rear window glass from the vehicle.
5. Using a knife, remove the adhesive from the rear win-
dow glass.
6. Using a knife, remove the adhesive from the rear win-
dow frame.

9L –8 GLASS AND MIRRORS
DAEWOO M-150 BL2
D109E511
Installation Procedure
1. Apply tape to the new weatherstrip and the rear win-
dow to hold the weatherstrip in place.
2. Apply adhesive primer to the rear window frame and
the perimeter of the rear window.
D109E512
3. Apply glass adhesive to the rear window frame.
D19E513A
4. Install the rear window into the rear window frame.
5. Reposition the tape over the weatherstrip, the rear
window and the rear window frame to hold the rear
window in place.
6. Let the adhesive dry for 24 hours.
7. Remove the tape.
D19E514A
8. Check for waterleaks by pouring water on the rear
window. If a leak is found, dry the window and fill the
area that leaks with adhesive. If the leak persists,
remove the rear window and repeat the entire pro-
cedure.
9. Connect the rear window defogger electrical con-
nector.
10. Connect the negative battery cable.