DAEWOO NUBIRA 2004 Service Repair Manual

5A1 – 62IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
DTCDefault Action Indication Description
P0722S Output Speed Sensor
Circuit No SignalMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Vehicle running remains actual gear.
S Open lock up clutch.
P0725S Engine Speed Input
Circuit MalfunctionNo ChangeS Adopt Emergency/Substitute mode and constant 4th
gear.
S Open lock up clutch.
P0726S Engine Speed Input
Circuit Range/Perfor-
manceMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 4th
gear.
S Open lock up clutch.
P0727S Engine Speed Input
Circuit No SignalMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 4th
gear.
S Open lock up clutch.
P0731S Gear 1 Incorrect RatioMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 4th
gear.
S High line pressure
P0732S Gear 2 Incorrect RatioMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 3rd
gear.
S High line pressure.
P0733S Gear 3 Incorrect RatioMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 4th
gear.
S High line pressure
P0734S Gear 4 Incorrect RatioMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic control.
Possible P, R and N also possible.
S High line pressure.

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 63
DAEWOO V–121 BL4
DTCDefault Action Indication Description
P0781S 1–2 Shift MalfunctionMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 1st
gear.
S Open lock up clutch.
P0782S 2–3 Shift MalfunctionMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant
2nd gear.
S Open lock up clutch.
P0783S 3–4 Shift MalfunctionMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 3rd
gear.
S Open lock up clutch.
P1604S Data Check of Internal
& Extended Ram FailedMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic control.
Possible P, R and N also possible.
S Power supply cut off to the EDS valve.
P1606S Failure of External
WatchdogMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON: 3rd gear by hydraulic control.
Possible P, R and N also possible.
S Power supply cut OFF to the EDS valve.
P1671CAN Transmit Message
FailureMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic control.
Possible P, R and N also possible.
P1672CAN Bus OFF FailureMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic control.
Possible P, R and N also possible.

5A1 – 64IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
DTCDefault Action Indication Description
P1673CAN Receive ECM Mes-
sage FailureMIL ONS The TCM will record operating conditions at he time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic control.
Possible P, R and N also possible.
P1839EDS3 Output Shorted To
GroundMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON: 3rd gear by hydraulic control.
Possible P, R and N also possible.
S Power supply cut OFF to the EDS valve.
P1840S EDS3 Output Shorted
To PowerMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON: 3rd gear by hydraulic control.
Possible P, R and N also possible.
S Power supply cut OFF to the EDS valve.
P1841EDS3 Output OpenMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON: 3rd gear by hydraulic control.
Possible P, R and N also possible.
S Power supply cut OFF to the EDS valve.
P1850Solenoid 1 Output Shorted
To GroundMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic control.
Possible P, R and N also possible.
P1851Solenoid 1 Output Shorted
To PowerMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
P1852Solenoid 1 Output OpenMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic control.
Possible P, R and N also possible.

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 65
DAEWOO V–121 BL4
DTCDefault Action Indication Description
P1853Solenoid 2 Output Shorted
To GroundMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic control.
Possible P, R and N also possible.
P1854Solenoid 2 Output Shorted
To PowerMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic control.
Possible P, R and N also possible.
P1855Solenoid 2 Output OpenMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic control.
Possible P, R and N also possible.
P1861S EDS4 Output Shorted
To GroundMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON: 3rd gear by hydraulic control.
Possible P, R and N also possible.
S Power supply cut OFF to the EDS valve.
P1862S EDS4 Output Shorted
To PowerMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON: 3rd gear by hydraulic control.
Possible P, R and N also possible.
S Power supply cut OFF to the EDS valve.
P1863EDS4 Output OpenMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON: 3rd gear by hydraulic control.
Possible P, R and N also possible.
S Power supply cut OFF to the EDS valve.
P1864EDS5 Output Shorted To
GroundMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON: 3rd gear by hydraulic control.
Possible P, R and N also possible.
S Power supply cut OFF to the EDS valve.

5A1 – 66IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
DTCDefault Action Indication Description
P1865EDS5 Output Shorted To
PowerMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON: 3rd gear by hydraulic control.
Possible P, R and N also possible.
S Power supply cut OFF to the EDS valve.
P1866EDS5 Output OpenMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON: 3rd gear by hydraulic control.
Possible P, R and N also possible.
S Power supply cut OFF to the EDS valve.
P1867EDS6 Output Shorted To
GroundMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON: 3rd gear by hydraulic control.
Possible P, R and N also possible.
S Power supply cut OFF to the EDS valve.
P1868S EDS6 Output Shorted
To PowerMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON: 3rd gear by hydraulic control.
Possible P, R and N also possible.
S Power supply cut OFF to the EDS valve.
P1869EDS6 Output OpenMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON: 3rd gear by hydraulic control.
Possible P, R and N also possible.
S Power supply cut OFF to the EDS valve.
P1871S EDS Valve Power Sup-
ply Circuit Shorted To
PowerMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON: 3rd gear by hydraulic control.
Possible P, R and N also possible.
S Power supply cut OFF to the EDS valve.

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 67
DAEWOO V–121 BL4
DTCDefault Action Indication Description
P1874S Solenoid Valve Power
Supply Circuit Shorted
To PowerMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 4th
gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic control.
Possible P, R and N also possible.
P18812–1 Shift MalfunctionMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 3rd
gear.
S Open lock up clutch.
P1883S 3–2 Shift MalfunctionMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 3rd
gear.
S Open lock up clutch.
P18844–3 Shift MalfunctionMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 4th
gear.
S Open lock up clutch.
P1885S 3–1 Shift MalfunctionMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 3rd
gear.
S Open lock up clutch.
P1886S 4–2 Shift MalfunctionMIL ONS The TCM will record operating conditions at the time
the diagnostic fails. This information will be stored in
the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant 4th
gear.
S Open lock up clutch.

5A1 – 68IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE(DTC) P0562
SYSTEM VOLTAGE LOW
Circuit Description
The transaxle control module(TCM) is an electronic de-
vice which monitors inputs to control various transaxle
functions including shift quality and transaxle sensors,
switches, and components to process for use within its’
control program. Based on this input information, the TCM
controls various transaxle output functions and devices.
Conditions For Setting The DTC
S System voltage is less than 8.5 volts.
S Transaxle input voltage is too low.
S Engine speed is greater than 500 rpm.
S Immediately after the above condition occurs.
Action Taken When The DTC Sets
S The Malfunction Indicator Lamp(MIL) will illuminate.
S The TCM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffer.S Adopt Emergency/ Substitute mode and constant
4th gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic con-
trol. Possible P, R and N also possible.
S Power supply cut off to the EDS valve.
Conditions For Clearing The DTC
S The MIL will turn OFF when the malfunction has
not occurred after three–ignition cycle.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using a scan tool can clear history DTCs.
Diagnostic Aids
S Inspect the poor wiring harness connection for TCM
connectors and transaxle wiring connectors.
S Inspect the improperly formed or damaged termi-
nals.

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 69
DAEWOO V–121 BL4
DTC P0562 – System Voltage Low
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the check completed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Install the scan tool.
2. Turn the ignition ON and record then clear
DTC(s), then turn ignition OFF.
3. Turn the ignition ON and start the engine.
4. Run the engine to 1,200 rpm.
5. Select system voltage on the scan tool.
6. Drive the vehicle and observe the scan tool for
system voltage.
Is the voltage within the values shown?9–16VGo to Step 4Go to Step 3
31. Disconnect the negative battery cable.
2. Measure the voltage of the battery at the bat-
tery.
Is the voltage within the values shown?9–16VGo to Step 4Go to ”Section
1E, Engine
Electrical”
41. Turn the headlamp ON.
2. Turn the air conditioner ON.
3. Run the engine to 1,200rpm.
4. Observe the scan tool for system voltage.
Is the voltage within the values shown?9–16VGo to Step 6Go to Step 5
51. Turn the ignition OFF.
2. After testing the charging system, repair the
alternator circuit if necessary.
Is the action completed?–System OK–
6The vehicle would not have started if F2 or EF1 were
blown.
Was a problem found?–Go to Step 7Go to Step 8
7Replace the fuse.
Is the replacement complete?–System OK–
81. Turn the ignition ON.
2. Measure the voltage of F2, EF1.
Is the voltage within the values shown?9–16VGo to Step 10Go to Step 9
9Repair the fuse voltage supply lines for an open.
Is the action completed?–System OK–
101. Turn the ignition OFF.
2. Disconnect the TCM wiring connector.
3. Measure the resistance between EF1 fuse and
terminal B3 of the TCM wiring connector.
Is the resistance within the values shown?0ΩGo to Step 12Go to Step 11
11Repair the circuit(between EF1 and terminal B3) for
short to ground and open.
Is the repair completed?–System OK–

5A1 – 70IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
121. Disconnect the C105 connector and TCM con-
nector.
2. Turn the ignition ON.
3. Measure the voltage of the terminal B3(TCM
wiring connector).
Is the voltage within the values shown?9–16VGo to Step 13Go to Step 14
13Repair the circuit from EF1 to terminal B3 of the TCM
for a short to power.
Is the repair complete?–System OK–
141. Turn the ignition OFF.
2. Disconnect the C206 connector.
3. Measure the resistance between F2 fuse and
terminal C15 or C16 of the TCM wiring connec-
tor.
Is the resistance within the values shown?0ΩGo to Step 16Go to Step 15
15Repair the circuit(between F2 and terminal C15 or
C16) for a short to ground and open.
Is the repair completed?–System OK–
161. Turn the ignition ON.
2. Measure the voltage of the terminal C15 or
C16(TCM wiring connector).
Is the voltage within the values shown?9–16VGo to Step 17Go to Step 18
17Repair the circuit(between F2 and terminal C15 or
C16) for short to power.
Is the repair complete?–System OK–
181. Inspect the transaxle wiring for poor electrical
connections at the transaxle connector.
2. Look for possible bent, backed out, deformed,
or damaged terminals.
3. Check for weak terminal tension.
Was a condition found?–Verify repair
and Go to Step
1Go to Step 19
19Replace the TCM.
Is the replacement complete?–Go to Step 20–
201. After the repair, use a scan tool ”clear info”
function and road test the vehicle.
2. Review the ”DTC info”.
Has the last test failed or is the current DTC dis-
played?–Begin diagno-
sis againRepair verified
exit DTC chart

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 71
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE(DTC) P0563
SYSTEM VOLTAGE HIGH
Circuit Description
The transaxle control module(TCM) is an electronic de-
vice which monitors inputs to control various transaxle
functions including shift quality and transaxle sensors,
switches, and components to process for use within its’
control program. Based on this input information, the TCM
controls various transaxle output functions and devices.
Conditions For Setting The DTC
S System voltage is greater than 16 volts.
S Transaxle input voltage is too high.
S Immediately after the above condition occurs.
Action Taken When The DTC Sets
S The Malfunction Indicator Lamp(MIL) will illuminate.S The TCM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffer.
S Adopt Emergency/ Substitute mode and constant
4th gear by hydraulic control.
S After ignition OFF/ON : 3rd gear by hydraulic con-
trol. Possible P, R and N also possible.
S Power supply cut off to the EDS valve.
Conditions For Clearing The MIL/DTC
S The MIL will turn OFF when the malfunction has
not occurred after three–ignition cycle.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using a scan tool can clear history DTCs.