ECO mode DATSUN 210 1979 User Guide

Page 105 of 548


EF053A

Fig
EF

50

Removing
JWrneu

of

Solenoid
valve

2

Connect
rubber
hose

between

vacuum

gauge
and
intake
manifold

Note
A

quick
response
type
boost

gauge
such

as
Bourdon
s

type
is

recommended
a

mercury
type

manometer
should
not
be

used

3
Warm

up
engine
until
it

reaches

operating

temperature
Then

confirm

that

engine
idling

speed
is

specified

valve

Engine

idling
speed

Manual

transmission

700

rpm
Engine
Fuel

Automatic
transmission

in
0

position

650rpm

Note

On
automatic

transmission

models
never

race

engine
when

gearshift
lever

is
in
0

position

4
Run

engine
under
no

load
In

crease

engine
speed
to
3

000

to
3
500

rpm
then

quickly
close
throttle
valve

S
At
the
time
manifold

vacuum

pressure
increases

abruptly
to

600

rnmHg
23
6

inHg
or
above
and

then

gradually
decreases
to
the
level

set
at

idling

a

Maximum

negative
pressure

b

Operating
pressure

c

Idling
pressure

Nega
ive

pressure

EC502

Time

Fig
EF

52
Characteristic
Curve

of

T
O
C
S

6
Check
that
the
T

O
C
s

operating

pressure
is

within
the

specified
pres

sure

Specified

pressure
0
m

sea
level

end
760

mmHg
30

inHgl
atmOs

pheric
pressure

Non
Califomia

models

520
20

mmHg

20
47
0
79

inHg

California
models

560
20

mmHg

22
05

9
79

inHgl

7

I

If
it
is
lower

than
the

specified

level

turn
the

adjusting
screw
or

nut

in
the

following
direction

until
correct

adjustment
is

made

Adjusting
nut

Clockwise

2
If
it
is

higher
than
the

specified

levei
turn
the

adjusting
screw
or

nut

in
the

following
direction
until
correct

adjustment
is

made

EF
20
Adjusting
nut

Counterclockwise

Note

When

adjusting
T

O
C
S
turn

adjusting
nut
in
or
out
with
lock

spring
in

place
Always
set
lock

spring
properly
to

prevent
changes

in

set

pressure

Vo

1

Adjusting
nut

2
Lock

spring

n

EC802

EF055A

Fig
EF
53

Adjusting
Ope
llting

Pre
3ure

Note
The

operating

pressure
varies
in

proportion
to
altitude

a
When

atmospheric

pressure
is

known

operating
pressure
will
be

found

by
tracing
the

arrow
line

A
When

altitude
is

known

op

erating

pressure
will
be

found

by

tracing
the

arrow
line

B

b

When

checking
T

O

C
S

operating

pressure
note

atmospheric
pressure

and
above
sea

level
in
which

check

Page 109 of 548


En9ineFuel

DISASSEMBLY
AND
ASSEMBLY

Except
FU

model

A

JS

@fB

@
Choke

chamber

@
Center

body

@
Throttle

chamber

1

Servo

diaphragm
of
throttle

opener

2
Dash

pot

3

Automatic
choke

cover

4

Automatic
choke

I
ody
and

diaphragm
chamber

S

Accelerating

pump
lever

6

Auxiliary
valve

7

Venturi

stopper
screw

8

Primary
and

secondary
maU

venturi

9

Secondary
slow

jet
I

I
l

c
I
liO

JCJ

@

c

1
@

11
i

I

rJ

@

10

Power

valve

11

Secondary
main
air

bleed

12

Primary
main
air
bleed

13

Injector

weight

14

Primary
slow
air
bleed

15

Accelerating
pump

16

Plug

17

Primary
slow

jet

18

Needle
valve

19

Float

20
Anti
c1ieseling

solenoid
valve

21

Primary
main

jet

22

Secondary
main

jet
23
Idle

limiter

cap

24
Idle

adjust
screw

25

Spring

26
Throttle

adjust
screw

27

Spring

28

Primary
and

secondary
throttle

valves

29
Fast
idle

adjust
screw

30

Accelerating
pump
rod

31
Throttle
retum

spring

32
Stroke
limiter

Note
Do
nOt
remove
the

puts

marked
with
an
uterisk

EF420A

Fig
EF
60
c
rburetor

EF
24

Page 110 of 548


FU
model
Engine
Fuel

If

@
Choke
chamber

@
Ceo
ter

body

@
Throttle
chamber

1
Dash

pot

2
An
tomatic
choke

cover

3
Automatic
choke

body
and

diaphragm

chamber

4

Throttle
valve
switch

assembly

5
Throttle

valve
switch

adjust
screw

6
Fast
idle

adjust
screw

7

Secondary
slow

jet
EF567A

8

Secondary
small
venturi

9

Primary
small
venturi

10
Power
valve

11

Secondary
main
air

bleed

12

Plug

13

Primary
main
air
bleed

14

Plug

15

Injector
weight

16

Primary
slow
air
bleed

17

Accelerating
pump

18
Needle
valve

19

Plug
20

Primary
slow

jet

21
Float

22
Anti
dieseling
solenoid

valve

23

Secondary
main

jet

24

Primary
main

jet

25
Idle
limiter

cap

26
Idle

adjust
screw

27
Throttle

adjust
screw

28
Vaeuum
screw

29

Primary
and

secondary
throttle

valves

Note
Do

not
remove
the

parts
muked

with
an

utemk

Fig
EF
61
Carburetor

EF
25

Page 112 of 548


Engine
Fuel

Choke
chamber

parts

FU

model

Except

FU
model
R

5

7

@

l
i

1

I
ft

Y

mJ

r

ft
1
@

@

1

EF421A

Tl@@

EF568A

EF
27
1

Secondary
slow

jet

2

Plug

3
Power
valve

bleed
d
mam
au
4

Seeon

ary

bleed
P

imary
maID
aIr

5
r

ight
6

Injector
we

7

Plug

t
8

Primary
slow

Je

d

valve
9
Anti
dieseling
solenOl

t
O
P

imary
malO

Je
1
r

main

Jet
11

Secondary

iliary
valve
12
Aux

screw
13
Venturi

stopper

duv

small
nd

seeon
J
14
Prima
a

ventuns

tl
not
J

eIIlove

the
p
Note
Do

tIt
an

asterISk
markedwt

CENTER

BODY
PARTS

slow

jet
1

Secondary

aU
yen
turi
2

Secondary
sm

Yen
turi
3

Primary
small

4
Power
valve

n

air
bleed
5

Secondary
m3J

6

Plug

on

air
bleed
7

Primary
mm

8

Plug

9

nJ
eetor

weight

pump
10

Accelerating

11

Plug

et
12

Primary
l
w

J

lenoid
valve
13
An
ti
dieseling
50

mamJet
14

Secondary

t
IS

Primary
mamJc

ill

y
valve
16
Aux
ar

the

parts
Do
not

remOVe

t
Note

th
an
utens
marked
WI

EF

63
Center

Body
FIg

Page 113 of 548


Engine
Fuel

Throttle
chamber

parts

Except
FU
model

1
1

4
@

EF087A

1

Throttle
return

spring

2

lluottlc

opencr
adjusuctew

3

Accelerating
pump
rod

4

Fa
t
idle

adjust
5CICW

5

Primary
and

secondary

throttle
valve
6
Sprin8

1
Idle

adjust
screw

8
Idle
limiter
cap

9

Spring

10
Throttle
adjust
rew

oG

I
l

I
r

Y
Note
Do
not
remove
the

puts

ked
with
an
uterisk
FU
model

on

TIlROTfLE
CHAMBER
PARTS

1
Throttle
valve
switch
adjust
screw

2
Fast
idle

adjust
screw

3
limiter

cap

4
Idle

adjust
screw

S
Throttle

adjust
screw

6
Vacuum
screw

7
Primary
and

secondary

throttle

valves

Note
Do
not
remove

the
putl

marked
with
an

uterist
EF864

Fig
EF
64
Throttle
Chamber

EF

28

Page 117 of 548


Engine
Fuel

SERVICE
DATA
AND

SPECIFICATIONS

GENERAL

SPECIFICATIONS

CARBURETOR

California
models

Non
caJ
ifornia
model

Manual
tranlDlWion

Automatic
transmission

Manual
transmission
FU
model

utomatic
transmission

Type
DCH306
6t
DCH306
63
DCH306
60E

DCH306
67
DCH306
68
3

DCH306
69
1
DCH306
60
2

DCH306
12
4

Primary
Secondary

Primary
Secondary
Primuy
Secondary
Primary

Secondary
Primary
Secondary

Outer

diameter

26
1
02
30
1
18

26
1

02
30
1
18

26
1

02
30
1
18
26
1

02
30
1
18
26
1

02
30
1
18

mm
in

Venturi
diameter

23

0
9t
27
1
06
23

0
91
27
1
06
23
0
91
27
1
06
22

0
87
27
1
06
23
0
91
27
1
06

mm

in

Main

jet
107
145
107

1145
106

145

1107
145
105

1145

104
2
t04
4

Main
air
bleed

95

180
95

180
1110
80
65

1M
195
80

Slow

jet
1145
150
145
150
145
150
146

150
45

150

Powerjet

143
43

140
148
2

48
138
140
4

1
With
A15

engine

2
4
For
Canada

models

3
Common

to
models
with
A14
and

AlS
engines
except
Canada

INSPECTION

AND

ADJUSTMENT

A
T
C
AIR

CLEANER

Air

con
trol
valve

partially

opens

Air
control
valve

fully
opens
Oc
OF

Oc
F
38
to
54

100
to
129

Above
55
131

IDLE

COMPENSATOR

Idle

compensator
partially

opens

Bi
metal
No
I

Bi

metal
No
2

Idle

compensator
fully

opens

Bi
metal
No
I

Bi
metal
No
2
Oc
OF

60
to
70

140
to

158

70
to
80
158
to
176

Oc
OF

Above

70

158

Above

80

176

FUEL

PUMP

Fuel

pressure

Fuel

pump

capacity
kgfcm2

psi

cc

cu
in
min

at

rpm
0
27
3

8

450
27

46
1

000

EF

32

Page 118 of 548


a

California
models
Non
california
modeli
Except
Canada
Canada
III
C

A4
A15
A14
AI5
A
4
a

M
T
AfT
AfT
M
T
A
T
M
T
FU
A
r
MfT
AfT
11
1
4

DCH306
61
DCH306
63
DCH306
69
DCH306
60E
DCH306
68
DCH306
67
DCH306
68
DCH306
60
DCH306
12
0
a

Fuel
level
adjustment

Fuel
level
from
top
of
19
0
75
19
0
75
19
0
75
19
0
75
19
0
75
19
0
75
19
0
75
19
0
75
19
0
75

carburetor
body
mm
in

H

Gap
between
vlave
stem
and

float
scat
mm
in
t5
0
59
IS
0
59
IS
0
59
IS
0
59
IS
0
59
IS
0
59
IS
0
59
IS
0
59
IS
0
59

H
1
3
to
1
7
1
3
to
1
7
1
3
to
1
7
1
3
to
1
7
1
3
to
1
7
1
3to17
1
3
to
1
7
1
3
to
1
7
1
3
to
1
7

h
0
051
to
0
051
to
0
051
to
0
051
to
0
051
to
0
051
to
0
051
ro
0
051
to
0
051
to

0
067
0
067
0
067
0
067
0
067
0
067
0
067
0
067
0
067

Bi
metal
setting
Center
of
Center
of
Center
of
Center
of
Center
of
Center
of
Center
of
Center
of
Center
of

Bi
metal
setting
index
mark
index
mark
index
mark
index
mark
index
mark
index
mark
index
mark
index
mark
index
mark

Bi
metal
resistance
3
7
ro
8
9
3
7
to
8
9
3
7
to
8
9
3
7
to
8
9
3
7
to
8
9
3
7
to
8
9
3
7
to
8
9
3
7
to
8
9
3
7
to
8
9

at
210C
700F
n
m

Fast
idle
adjustment
Fast
idle
0
73
to
0
84
1
00
to
1
14
1
00
to
1
14
0
73
to
0
84
1
00
to
1
14
0
73
to
0
84
1
00
to
1
14
0
73
to
0
84

m
earn
2nd
step
1
00
to
1
14
CO

T1
0
0287
to
0
0394
to
0
0394
to
0
0287
to
0
0394
to
0
0287
to
0
0394
to
0
0287
to
0
0394
to
S

W
Gap
between
throttle
valve
and
0
0331
0
0449
0
0449
0
0331
0
0449
0
0331
0
0449
0
0331
0
0449
Cl

carburetor
body
mm
in

Fast
idle
speed
at
2nd
earn
step
1
900
to
2
700
2
400
to
3
200
2
400
to
3
200
1
900
to
2
700
2
400
to
3
200
1
900
to
2
700
2
400
to
3
200
1
900
to
2
700
2
400
to
3
200
Cl

rpm

Vacuum
break
adjustment
1
80
to
1
98
1
80
to
1
98
1
80
to
1
98
1
80
to
1
98
1
80
to
1
98
1
98
to
2
16
1
80
to
1
98
1
80
to
1
98
1
80
to
1
98

Gap
between
choke
valve
0
0709
to
0
0709
to
0
0709
to
0
0709
to
0
0709
to
0
0780
to
0
0709
to
0
0709
to
0
0709
to

and
carburetor
body
mm
in
0
0780
0
0780
0
0780
0
0780
0
0780
0
0850
0
0780
0
0780
0
0780

Choke
unloader
adjustment

Gap
between
choke
valve
and
2
36
0
0929
2
36
0
0929
2
36
0
0929
2
36
0
0929
2
36
0
0929
2
17
0
0854
2
36
0
0929
2
36
0
0929
2
36
0
0929

carburetor
body
mmOn

Interlock
opening
of
primary
and
5
83
0
2295
5
83
0
2295
5
83
0
2295
5
83
0
2295
5
83
0
2295
5
83
0
2295
5
83
0
2295
5
83
0
2295
5
83
0
2295

secondary
throttle
valves
mm
On

Dash
pot
adjustment
1
900
to
2
100
1
900
to
2
100
1
900
to
2
100
2
300
to
2
500
1
900
to
2
100
1
900
to
2
100
1
900
to
2
100
2
300
to
2
500
1
900
to
2
100

without
loading
rpm

Throttle
opener
operating
pressure
560
20
560
20
560
20
520
20
520
20
520
20
5
0
20
520
20

0
m
sea
level
and
760
mmHg
22
05
22
05
22
05
20
47
20
47
20
47
20
47
20
47

29
9
inHg
atmospheric
pressure
0
79
0
79
0
79
0
79
0
79
0
79
0
79
0
79

mmHg
inHg

Page 128 of 548


Remove

snap
ring
CD
and
lock
bolt

@
and
the

following

parts
can
be

detached
from
heat

control
valve

shaft

Key

ID

Counterweight

@

Thermostat

spring

@

Coil

spring

@

Note
As

previously
descnbed

heat

control

valve

j
is

welded

to
valve

shaft

@
at

exhaust
manifold

and

cannot
be
disassembled

To
install

reverse
the
removal

procedure

INSPECTION

1
With

engine
stopped
visually

check
the

quick
heat
manifold

system

for
the

following
items

I
Check
heat
control
valve
for

malfunction
due

to
break
of

key
that

locates

counterweight
to
valve
shaft

2
Rotate
heat
control
valve
shaft

with

fingers
and
check
for

binding

between
shaft
and

bushing
in

closing

and

opening
operation
of

heat
control

valve
If

any
binding
is
felt
in

rotating

operation
move
valve
shaft
in
the

rotation

direction
several
times
If
this

operation
does
not
correct

binding

condition
it
is

due
to
seizure
between

shaft
and

bushing
and
exhaust
mani

fold
should

be

replaced
as
an

assem

bly
Emission
Control

System

Counterweight

Heat
control
valve

Stopper
pin

EC249

Fig
EC
IO

Checking
Heat
Control

Valve
Movement

2
Run

engine
and

visually
check

counterweight
to
see
if
it

operates

properly

I
When

engine
speed
is
increased

discharge

pressure
of

exhaust

gases

causes

counterweight
to

move

down

ward

clockwise

2
For

some
time

after

starting

engine
in

cold
weather

counterweight

turns
counterclockwise
until
it

comes

into

contact
with

stopper
pin
installed

to

exhaust
manifold

EC
9
Counterweight
gradually
moves

down

clockwise
as

engine
warms

up

and
ambient

temperature
goes
higher

around
exhaust
manifold

If
it
does
not
move
at
all
check

and

replace
thermostat

spring

AIR

INJECTION

SYSTEM
A

I
S

DESCRIPTION

The
Air

Injection
System
A
I
S

is

adopted
on
U
S
A

models

except
FU

models

and

injects
compressed
air

secondary
air

coming
from
the
air

pump
into

the
exhaust

port
of
the

cylinder
head
to
reduce

hydrocarbons

He
and

carbon

monoxide
CO
in

exhaust

gas
through
recombustion

There

are
two

types
of
Air

Injection

System

Fresh
outside
air
is
drawn

by
the
air

pump
through
the

air

pump
air

cleaner

Compressed
air
is

injected
into

the

exhaust

manifold

through
the

check
valve

The
A
B

valve

supplies
air
from
the

carburetor
air
cleaner
to
the

intake

manifold

so
as

to

prevent
after

fire

during
deceleration

The
amount

of

injected
air
is
con

trolled

by
C
A

C
valve

California

models
or
air

relief
valve

Non

California
models

Page 130 of 548


Emission
Control

System

r

@
@
CD

L

I

1
Air

pump
drive
hub

5
V
ne

2

Housing
6
Carbon
shoe

3
Rotor

rins
7
Shoe

spri
ng

4

End
cover
8

Stripper

with
needle

bearing
9
Rotor
shaft

Anti
backfire
A
B
valve

This
valve
is
actuated

by
intake

manifold
vacuum
to

prevent
backfire

in
the

exhaust

system
at
the

initial

period
of
deceleration

At

this

period
the
mixture
in
the

intake
manifold

becomes
too
rich
to

ignite
and
burn
in

the
combustion

chamber
and

burns

easily
in

the
ex

haust

system
with

injected
air

in
the

exhaust
manifold

The
A

B
valve

provides
air
to
the

intake
manifold
to

make
the
air

fuel

mixture

leaner
and

prevents
backfire

To
in
take

manifold

vacuum

EC069

Fig
EC

15
A
B
Valve
10
Ball

bearing

11
Front

bearing
cOYer

12

Pulley

13

Pulley

for
air
conditioner

Check
valve

A

check
valve
is

located
in
the

air

pump
discharge
lines
The
valve

pre

vents
the

backflow
of
exhaust

gas

which
occurs
in

the

following
cases

I

When
the
air

pump
drive
belt

fails

2
When

relief
valve

spring
fails

1

11
rom

pump

1

Spring

2
Rubber
valve

3

Seat
SecondarY
air

4
J
Exhaust

gas

EC322

Fig
EC

16
Check
Valve

Air

gallery

The

secondary
air

fed
from
the
air

pump
goes

through
the
check
valve
to

the

air

gallery
in
the

cylinder
head
It

EC
lt
14
Inlet

cavity

15

Outlet
cavity

EC066A

Fig
EC
14
Air

Pump
two
vane

lype

is
then

distributed
to

each
exhaust

port
and

injected
near
the

exhaust

valve

0

iJl

Ai

gallery

2

Exhaust

port

3
Exhaust

manifold

EC316

Fig
EC

17
Air

Gallery

Air
pump
relief
valve

Non
California

models

The
air

pump
relief

valve
controls

the

injection
of

secondary
air
into

the

exhaust

system
when
the

engine
is

running
at

high
speed
under
a

heavily

loaded

condition
It

accomplishes
the

Page 131 of 548


following
functions
without

affecting

the

effectiveness
of
the

exhaust
emis

sion
control

system

Minimizes
exhaust

gas
tempera

ture
rise

2
Minimizes

horsepower
losses
reo

sulting
from
air

injection
into
the

exhaust

system

3

Protects

pump
from
excessive

back

pressure

To
carburetor

air
cleaner

Secondary

ir

Not
actuated

To
carburetor

air
cleaner
J

l
Secondary

sir

Actuated

EC294

Fig
EC
18
Air

Pump
Relief
Valve

c
A
C
valve

Californiamodels

The
C
A
C
valve

controls
the

quantity
of

secondary
air
fed
from
the

air

pump
according
to
the
load
condi

tion
and
it

discharges
the

secondary

air
into
the

atmosphere
to

prevent

overheating
of

the

catalytic
converter

This
valve
is

operated
by
intake

manifold
vacuum

and
air

pump
dis

charge

pressure
When
intake
manifold

vacuum
is

small
or
in

the

high
load

range
the
No
2
valve

opens
when
it
is

great
or
in

the
low
load

range
the
No

I

valve

opens
If
air

pump
discharge

pressure
is

large
or
the

engine
is

running
at
a

high
speed
the
No
3

valve

opens
admitting
the
air

pump

discharge

pressure
to
the
No
2
dia

phragm
chamber
of
the
C

A
C
valve
mission
Control

System

and

opening
ihe
No
i
valve
At
this

point
the
No
2
valve

serves
as
a

relief

valve

F
111

air
pump
No
3

valve

EC787

Fig
EC
19

C
A
C
Valve

I
Engine
in
low

speed
and

light
load

When
the

engine
is

operating
under

these
conditions
intake
vacuum
is

high
The
No
2
valve
unitized

with

the
No
I

diaphragm
is

lifted

by
the

intake

manifold
vacuum

pushing
up

the
No
I

valve
These
valves
will
then

stop
at
a

position
where
a

balanced

condition
exists
between
air

pump

discharge
pressure
an
d

spring
tension

acting
on
the

No
I

and
No

2
valves

The

No
2

jiaphragm
however
does

not
move
due

to
low

engine
speed
low

air

pump
discharge
pressure
and

spring

tension

acting
on
the
No

3
valve
For

this
reason
these
valves
are

brought
to

a
balanced
condition

To
intake
manifold

t

i

l

3

Spring

4

ValveNo
3

5
Di

phragm
No
I
I

@

6

Spring

7

Valve
No
1

8
Valve
No

2

EC683

Fig
EC

20

Operation
of
C
A
C

Valve

1

2

Engine
in

low

speed
and

heavy
load

EC12
Wheo
the

engine
is

operating
under

these
cooditions

intake
manifold

vacuum
is
low
and

all
valves

are

balanced

t
To

intake

manUol

U

E

ii

ji
j

Ii
5

LL

jj

Ii
JI

l
Jij

ulJC

1t

To

atmosphere
EC685

Fig
EC
21

Operation
of
C
A
C

Valve
2

3

Engine
in

high
speed
and

middle

load

When
the

engine
is

operating
under

these
conditions
intake

manifold

vacuum
lies

midway
between
1

and

2

above
The
No
3
valve

moves
to

the
left

because
of

high
air

pump

discharge
pressure

To

intake
manifold

t

L

J

f
E

bt

I
5

tfi
11

I

LJr

To

tmg
J
j
1

EC
4

Fig
EC
22

Operation

of
C
A
C

Volve
3

REMOVAL
AND

INSTALLATION

Air
pump
air
cleaner

Loosen

nuts

securing
air

pump
air

cleaner
to

bracket
then
detach
air

cleaner
from
bracket

Air
cleaner
filter

and
air
cleaner
lower

body
are
built

into

a
unit
construction

Replace
air

cleaner
filter
and
lower

body
as
an

assembly

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