change wheel DATSUN 210 1979 Service Manual

6

Pry
off
cotter

pin
take
out
ad

justing
cap
and

wheel

bearing
lock
nut

7

Remove
wheel
hub
with
disc

brake
rotor
from

spindle
with

bearing

installed

FA199

Fig
FA
10

Removing
Wheel
Hub

Note
Be
careful

not
to

drop
outer

bearing
DOne
out
of
hub
when

removing
hub
from
knuckle

spin

dle

8
Remove
outer

bearing
cone

9
Loosen
four

bolts

securing
brake

disc
remove

disc
brake

rotor
from

wheel
hub

assembly

Fig
FA
11

Removing
Due
Broke

Rotor

Loosen
screws

securing
baffle

plate

take
out
baffle

plate

10
Remove
inner

earing
cone
after

prying
out

grease
seaL
Discard

grease

seaL

11

If
it
is

necessary
to

replace

earing
outer
race
drive
it
out
from

hub
with

a
brass
drift
and
mallet

Evenly

tap
bearing
outer
race
through

two

grooves
inside
hub
Front
Axle

Front

Suspension

Fig
FA

12
Removing
Bearing
Outer

Race

INSPECTION

WHEEL
BEARING

Thoroughly
clean

grease
and
dirt

from
wheel

bearing
with

cleaning
sol

vent
and

dry
with

compressed
air
free

from
moisture
Check
wheel

bearing
to

see
that
it

rolls
freely
and
is
free
from

noise
crack

pitting
or
wear

WHEEL
HUB

Check
wheel
hub
for

crack

by

means
of

a

magnetic
exploration
or

dyeing
test
and

replace
if
cracked

INSTALLATION

Install
front
axle
in
the

reverse

order
of
removal

noting
the
fol

lowing

I
Install

bearing
outer
race
with

Front
Wheel

Bearing
Drift

Inner
ST35321000
Front
wheel

Bearing
Drift
Outer
ST35322000

and

Drift
Bar
ST35325000

until
they

seat
in

hub

2

Pack
hub
and
hub

cap
with

re

commended
multi

purpose
grease
up

to

shaded

portions

fA261

Fig
FA
13

LubriCating
Points

of

Wheel

Hub

FA
5
3
Coat
each

bearing
DOne
with
rec

ommended
multi

purpose
grease

FA781

Fig
FA

14

Coating
Bearing
Cone

with
Grease

4

Place
inner

bearing
cone
in
hub

and
install

a
new

grease
seal

coating

sealing
lips
with
recommended
multi

purpose
grease

5

Concerning
installation
of

brake

parts
refer
to

Section
BR

i
l
Tightening
tOlque

Disc
brake

Rotor
to

hub

3
9
to
5
3

kg
m

28
to
38
ft

lbl

6

Install
hub
with
rotor
and
outer

bearing
cone

7

Sparingly
apply
recommended

multi

purpose
grease
to
threaded

por

tion
of

spindle
and

bearing
washer
to

bearing
contacting
face
Then

install

washer
and
wheel

bearing
nut

Adjust
wheel

bearing
nut
as
de

scribed
in

Adjustment
in
this
section

Note

a
In

order
to
assure
DOrrect

bearing

starting

torque
and

to
extend
serv

ice

nfe
of
wheel

bearings
be
sure

to

avoid
dirt
and

foreign
particles
get

ting
iIi

bearings
grease
seal
Washer

bearing
nut
etc

b

Grease
should
be

changed
at
each

disassembly
end
in

aa
ordance
with

Periodic

Maintenance
Schedule

8

Install
O

ring
on

hub

cap
and

install
hub

cap
on
hub

9
Install
brake

caliper
assembly
re

ferring
to

Section
BR

10
Install
wheel
and
lire

V

CD

l

t

177t

ID
@
A

5

Adjust
gap
c

between
recess

of
rear
axle
tube
and

rear
axle

bearing

by
selecting
shinto

Gap
e

o
to
0
1
mm
0
to
0
004
in

Gap
c
can
be

calculated

by

c
a
b
d

where
a
Distance

from
rear

axle

tube
end

to
recess

b

Bearing
width

c

Gap
c

d
Shint
thickness

RA559

Fig
RA
15

Gap
C

Rear
axle
case
end
shim

Thickness
mm
in

om5
0
0030

0
1
50

0
0059

0
225
0

0089

0
300

0
0118

6
Measure

axial
end

play
of
axle

shaft
with
dial

indicator

Axial
end

plav

0
10
to
0

45
mm

0
0039
to
0
0177
in
Rear
Axle
Rear

Suspension

1
Rear
axle

shaft

2
Rear
axle
shaft

guide

3
Rear
axle
case

4
Oil
seal
I

ill

A
70
to

90
mm

2
76

to
3
54
in

A

A560

Fig
RA
14
Installing
Rear
Axle

Slwft

R
550

Fig
RA
16

Measuring
End

Play

CAUTION

When

installing
brake
1ubes
use
Flare

Nul

Torque
Wrench
GG94310000

ifl
Tightening
torque

Brake
disc

fixing
nut

1
5
to
2
0

kg
m

11
to
14
ft
lb

Brake
tube
flare

nut

1
5
to
1
8

kg
m

11
to
13
ft
lb

Wheel
nut

8
0
to
10

kg
m

58
to
72
ft
lb

REAR
AXLE
CASE

Remove

I
Raise
rear
of
car
and

securely

support
under

body
member
on

both

sides
Refer
to
Rear

Axle

Assembly

for
removal

2

Drain
differential

gear
oil

3
Remove
rear
axle
shaft
assemblies

on
both
sides
Refer
to
Rear

Axle

RA
5
Shaft
and
Wheel

Bearing
for
removal

and

remove
rear
axle
assemblies

Refer

to
Rear

Axle

Assembly
for

removal

4
Remove

differential
carrier
assem

bly
from
rear
axle

case

5

Remove

brake
tube
and
rear

cable

Inspection

Check
axle
case
for

yield
deforma

tion
or
cracks
and

replace
if

necessary

Installetion

Install
axle

case
in
the

reverse
order

of
removal

Note

Change
oil
seal
and

gasket
at

each
ove

haul

ifl

Tightening
tOlque

Differential
carrier

fixing

bolt

1
6

to
2
4

kg
m

12
to
17
ft

lbl

Oil
drain

and
filler

plug

6
0
to
10
0

kg
m

43
to
72
ft

lbl

Blake
connector

fixing
bolt

0
8
to
1
1

kg
m

5
8
to
8
0
ft
Ibl

REAR
SUSPENSION

SHOCK
ABSORBER

Removal

1
Remove
nuts
secu

ng
shock

absorber

upper
end
to
wheel
house

paneL

RA551

Fig
RA

17
Shock
Absorber

Upper

End
Sedan

REAR
BRAKE

1
Brake
disc

2
Wheel

cylinder
assembly

3
Brake
shoe
assembly

4
Return

spring

5

Adjuster
assembly

6

Stopper

1

Stopper
pin

8

Anti
rattle

pin

9
Spring
se
t

10
Anti
rattle

spring

11
Retainer

REMOVAL

L
Jack

up
rear
of

car
and

support
it

with

safety
stands

2

Remove
wheel
and

brake
drum

I

Engage
hand
brake
lever

2
Pull

pin
out
and
remove

stopper

from

toggle
lever

3

Disengage
hand
brake
lever

If
brake
drum

cannot
be

easily

removed
install
two

baIts
8
mm

diameter
I
25
mm

pitch
to
drive
it

out

3
Disconnect
brake

tube
flare
nut

Install
a
brake

line

plug
in

open
end
of

brake
tube

CAUTION

When

removing
brake
tube
use

suitable
tube
wrench
Never
use

open
end
or

adjustable
wrench

4
Remove
hand
brake
return

spring

and

pull
out

clevis

pin
to

separate

hand

brake
cable
and
lever

5
Remove
anti

rattle

spring
and

pin

6
Remove
return

spring
and
brake

shoes
Brake

System

Dueetio
of
ro

tiO

Front
of
car

7
Remove
dust

cover
and

toggle

lever
with

adjuster
assembly

8
Remove

wheel

cylinder

DISASSEMBLY
AND

ASSEMBLY

Wheel

cylinder

BR909
I
Dust
cover

2
Piston

3
Piston

cup

4

Wheel

cylinder
body

5

Spring

6
Bleeder

1
Bleeder

cap

Fig
BR
23
Wheel

Cylinder

Remove

dust
cover
and

parts
will

BR
l0
Tightening

torque
kg
m

ft
lb

@
0
6
to
0
8
4

3
ro
5
8

@
2
2
to
2
7

16
to
20

BR116A

Fig
BR
22
Rear
Broke

be
disassembled

Thoroughly
wash
all

parts
Assem

ble
wheel

cylinder
in

reverse
order

of

disassembly

CAUTION

Use
brake
fluid
to
clean
Never
use

mineral
oil

Note

a

Apply
a

coating
of

brake
fluid

to

piston
cliP
at

assembly

b

Charge
with

genuine
Nissan
disc

brake

grease
KR60900010

or

equivalent
before

installing
dust

cover

c
The
brake
wheel

cylinder
is
avail

able
in

both
NABCO
make
and

TOKlCO
make

There
is

no
inter

changeability
of

repair
kits
or
com

ponent
parts
between
NABCO
and

TOKlCO
makes

When

replacing
the

repair
kit

or

component
parts
ascertain
the

brand
of
the
brake
wheel

cylinder

body
Be
sure
to
use

parts
of

the

same
make

as
the
fonner
ones