coolant DATSUN B110 1969 Service Repair Manual

Page 4 of 136


able
of

Contents

MAINTENANCE
TUNE

UP

DIsassembly
32

InspectIOn
RepaIr
33

VALVE

CLEARANCES
6

AdJustmg
Regulator
33

ENGINE

OIL

6

Assembly
33

OIL
FILTER

7

COOLANT
7

COMPRESSION
7

ELECTRICAL
SYSTEM

BATTERY

8

IGNITION
TIMING

8
STARTER

36

DIstributor

Breaker
Pomt

9
Removal

37

Condenser

9

InstallatIOn
37

Spark

Plugs
9
Trouble

Shootmg
37

Carburetor

9

ALTERNATOR

36

Idle
LImIter

Cap

10

Removal

37

Dash

Pot
automatic
transmISSIOn

11
InstallatIOn

37

model

only

11
REGULATOR

39

Carburetor

Return

Sprmg

11

DeSCriptIOn
39

Fuel
Filter
11

Trouble

Shootmg
40

ENGINE

IGNITION
SYSTEM

DESCRIPTION
14

DISTRIBUTOR
44

REMOVAL
14

ConstructIOn

44

INSTALLATION
14

Checkmg
and

Adjustment
44

CLEANING
INSPECTION
14

SP
ARK
PLUGS

46

DISASSEMBL

Y
14

DeSCriptIOn
46

INSPECTION
REPAIR

18

InspectIOn
46

PreparatIOn
18

Cleamng
Regap
47

Cyltnder
Head

18

Valve

Assembly
18

Valve

Spnng
19

Valve
Rocker
Shaft

Rocker
Arm

19

FUEL

SYSTEM

Valve
LIfter
Push
Rod

20

Camshaft
Camshaft

Bearmg
20
FUEL
FILTER

50

Valve

Tlmmg
20

DESCRIPTION
50

Cyltnder
Block

21
REMOVAL

50

PIston
Piston
Pm

Plsto
LRmg
21

INSTALLATION

50

Connectmg
Rod

23
FUEL

PUMP

50

Crankshaft

24

DeSCriptIOn
50

Bushmg
Bearing
24

Testmg
51

Crankshaft

Sprocket
Removal

DIsassembly
52

Camshaft

Sprocket
25

InspectIOn
52

Flywheel
25

Assembly
52

ASSEMBL
Y

25

CARBURETOR

52

PrecautIOn

25

DeSCription
52

Cyltnder
Head

25

Adjustment
53

PIston

ConnectIng
Rod

26

Removal

58

Engme
26

DIsassembly
58

OIL
PUMP

32

Cleanmg

InspectIOn
59

Removal

Engme
m

vehicle
32

Assembly
InstallatIOn

60

I

Page 9 of 136


aintenIDce
une

up

Find
the
cause
for

necessary
corrective

action

b
Oil
with

extremely
low

viscosity
in

dicates
dllutton
with

gasoline

Check
011
level
If
found
below
L
mark
refill

to
H
mark
on

gauge

OIL
FILTER

The
011
filter

IS
of

a

cartndge
type

Check
for
011
leaks

through
gasketed
flange
If

any

leakage
IS
found

retIghten
shghtly
If

nece

sary
replaLe
filter
as

an

assembly

When

mstalhng
an
011
filter

tIghten
by
hand

Note
Do
not

overtighten
011
fIlter

or
oil

leakage
may
result

I

I
Fig
3

Checking
engine
011
level

Oc
OF

I
0
121

20141

30
21

401401

5015BI

I

EGOQl

I
10
20

Fig
4

Protection
concentration
COOLANT

L
L
C

IS

al
ethylene
glycol
base

product
con

tammg
chemical
mhlbltors
to

protect
the

coohng
system
from

rustmg
and
corrosIOn

The

L
I
C
does
not
con
tam

any
glycerme

ethyl
or

methyl
alcohol
It
wIll
not

evaporate

or
bOll

away
and
can
be

used
wIth
either

high

or
low

temperature
thermostat
It
flows

freely

transfers
heat

effiCiently
and
will
not

clog
the

passages
m

the

coohng
system
The
L
L
C

must
not
be
mIxed
wIth
other

products
ThiS

coolant
can
be
used

throughout
the
seasons
of

the

year

Whenever

any
coolant
IS

changed
the

coohng

system
should
be
flushed
and

refilled
wIth
a

new
coolant

Check
the
level

COMPRESSION

Compression
pressure
test

Note
To
test

cylinder
compression

remove
all

spark
plugs
and
hold

tester
fit

Percent
BOllIng
pomt

concen
09

kg
cm2
Freeze

tra
lion
Sea
level

coolmg
sys

protectIon

tern

pressure

30

2210F
2550F
50f

50

2280
F
2610F
31oF

ETO
104

Fig
5

Testing
compressIon
pressure

7

Page 10 of 136


aiDtenaDce
TUDe

up

ting
tightly
m

spark

plug
hole

of
a

cylin

der

The
tester
is
used
to
determme
whether

cylinder
can
hold

compression
or

whether

there
IS
excessive

leakage
past

rings
etc

Test

compressIOn
wIth

engme
warm
all

spark

plugs
removed
and
throttle
and
choke
valve

opened
No

cyhnder
compressIOn
should
be

less
than
80
of

highest
cyhnder
s
Excessive

variatIOn
between

cyhnders
accompamed
by

low

speed
missing
of
the

cyllndel
usually
10

dlcates

a
valve
not

properly
seating
or
a

blOken

pIston
ring
Low

preSsures
even

though
umform

may
indIcate

worn

rings

ThIs

may
be

accompamed
by
excessive
011

consumptIOn

Test
Conclusion

If

one
or
more

cyhnders
read

low

Inject
about

one

tablespoon
of

engine
011

on

top
of
the

plstons
In

low

readmg
cyhnders
through

spark

plug
hole

Repeat
compressIOn
check
on

these

cy
II
nders

If

compressIOn
Improves

conSiderably
piston

rings
are
defectIve

If

compressIOn
does
not

Improve
valves

are

stIcking
or

seatIng
Improperly

If
two

adjacent
cyhnders
mdlcate

low
com

pressIOn
and

mjectmg
011

on

pistons
does
not

Increase

compreSSIOn
the
cause

may
be
a

cylInder
head

gasket
leak
between

the

cyhn

ders

Engine
011
and
coolant
In

cylInder
could

result
from
this

problem

CompressIOn
pressure

178
to
206

pSI
at
350

rpm

BATIERY

Check

electrolyte
level
10
each

battery
cell

Unscrew

each
filler

cap
and

Inspect
flUId

level
If
flUId

level
IS
low
add

dIstilled
water

to

bring
level

up
to

approximately
03937
to

07874
In
above

plates
Do
not

overfill

Mea
ure

P
illL
gravlty
of

pattery
el

c

trolyte

8
Clean

top
of

battery
and
terminals
With
a

solutIOn
of

baking
soda
and
water
Rinse
off

and

dry
WIth

compressed
atr
The

top
of
bat

tery
must
be
clean
to

prevent
current

leakage

between

terminals
and
from

poSItive
termlndl

to
hold
down

clamp

In
additIOn
to

current

leakage
prolonged
ac

cumulatIon
of
aCId
and
dirt

on
the

top
of
bat

tery
may
cause

bhstenng
of
the
material

covering
connector

straps
and
corrOSIOn
of

straps
After

tightening
terminals
coat
them

With

petrolatum
vasehnel
to

protect
them

from

corrosIOn

IGNITION
TIMING

Check

spark

plugs
and
dIstributor
breaker

pOints
for
conditIon

I

I

Thoroughly
wipe
off
dIrt
and
dust
from

tlmmg

j

marks

on
crank

pulley
and
front

cover

Warm

up
engine

suffiClently

PermIssIble
Full

charge
value

value
at
68OF

Fngld
chmates
Over
1
22

128

TropIcal
chmates
Over
I

18
123

Other
clunates
Over
1

20
126

j

J

I

ET002

Flg
S

Gheckmg
the

speCific
gravity
of

baltery
elec

trolyte

f

Page 61 of 136


GooliDI
Sptem

mechamsm

IS

adopted
to

prevent
the
water

leakage
and
nOIse

completely

Note
The
water

pump
must
not
be

disassembled
since
the

bearings
are

shrmkage
fitted
to
their
bores
If

any
part

of
water

pump
is
found
defective

replace

pump
assembly

Removal

Dram

coolmg
water

completely

Take
the
fan
belt
ofT
the

pulley

Remove
fan
and

pulley

Remove
the
water

pump

Installation

InstallatIOn

IS
the
reverse
of
removal

THERMOSTAT

A

pellet
type
thermostat
IS
used
m
the
water

outlet

passage
to
control
the
flow
of
coolant

provldmg
fast

engme
warm

up
and

regulatmg

coolant

temperature
A
wax

pellet
m
the
ther

mo
tat

expands
when
heated
and
contracts

when
cooled
The

pellet
IS
connected

through

a

piston
to
a

valve
and
when
the

pellet
IS

heated

pressure
IS
exerted

agamst
a
rubber

dIaphragm
and
the
valve

opens
As
the

pellet

IS
cooled
the
contractIOn
allows
the

sprmg
to

close
the
valve

Removal

Dram

coohng
water

Remove
radiator
hose

Remove
water
outlet
elbow
Then
take
out

the
thermostat

Inspection

To
test
the
thermostat
for

proper
operatmg

temperature
submerg
he
umt
m

a
contamer

of
water
Heat
the
water
and
observe
the
tem

perature

Measure

temperature
when
the
thermostat

valve

Just
starts

rlsmg

If
thermostat
does
not

operate
at
the
above

specIfied
temperatures
It
must

be

replaced
Installation

When

mstalhng
the
thermostat

apply

adheSIve
Three
Bond
to
both
SIdes
of
the

packmg
for

preventIOn
of
water

leakage
In

stall
the
thermostat
m

reverse

sequence
of

removal

USA
Canadd
Olher

coun
t
nes

Valve

opemng

temperature
177
to

r8710
16710

F
183
193
173

Valve
lIft

O
oF
031
203
031
212
031
194

WI

fL
g
0

I
l

1

L
JI
I
I

I

I

a

J
i

o
wa
r
outlet

EI
Thermostat

Fig
109
Thermostat
removal

FIQ
110
Thermostat

inspection

81

Page 119 of 136


Specifications

RECOMMENDED
LUBRICANT
SPECI
f
ICATIONS

Item
SpeCificatiOnS
Remarks

SAE
ClaSSIfIcatIon
Furthermore
refer
to

GasolIne

engme
011

SD
or
SE
SAE
recommended

VISCOSity

table
See

Page
GI
5

Transmission

and
API
GL4

0

steenng

l

Dlfferenllal
I

API
GLS

Automallc

TIM
flUId

Type
DEXRON

MultIpurpose
grease
NLGI2
LIthIUm

soap
base

Brake
and

clutch
flUId
OOT3

Antifreeze
coolant
Long
LIfe
Coolant

130