compression ratio DATSUN B110 1973 Service Repair Manual

BRAKE

CYLINDER
SIDE

PISTON
SIDE

COMPR
ESSION

DECOMPRESSION

Movement

exceeding
the

elastic

displacement
is

released
with

slipping
on

the
seal
surface
Returns
in
elastic

displacement
of

the

seal

Fig
BR
21
Piston

seal
automatic

adjusting
operation

Brake

pad

Replacement

1
Jack

up
front
unit
of

the
vehicle
and
remove
lhe

front

wheeL

2
Remove

clip
from
the

retaining
pin
and

supporting

the
brake

pad
remove
the

retaining
pin
and
coil

spring

I

I
Brake

pad

2

Retaining
pin

I
31
Clip

Fig
BR
22

Removing
retaining
pin

3
Unhook

the

hanger
spring
and
withdraw
the
brake

pad
and
shim
with
a

pair
of

pliers

BR
ll
Fig
HR
2

Withdrawing
brake

pad
and
shim

Note
When
the
brake

pad
is
removed
do
not

depress
the

brake

pedal
or
otherwise
the

piston
will
come
out

Inspection

Clearance
between
the

brake

pad
and
rotor
is

adjusted

automatically
Check
the
brake

pad
for
wear

after
the

first
10
000
km
6
000

miles

driving
and

every
5
000

km
3
000

miles
thereafter

1

Clean
the
brake

pad
with
carbon
tetrachloride
or

gasoline

2
When
oil
and
or

grease
is

heavily
sticked
on
the

pad

or
when
deteriorated
or
deformed
due
to

overheating

replace
the

pad
with

a
new
one

3
When
thickness
of
the

friction
material

pad
is
less

than
1
6
mm
0
0630
in

replace

Replace
when
total

pad
thickness
is

less
than
6
1
mm

0
2402
in

Note
Replace

pads
as
a
set

Replacement
at

only
one

position

may
cause
uneven
brake
effect
It
is

recommended
that
rotation
of

pads
be
made

periodically

4
Check
the
rotor
Refer
to
Rotor

inspection

Reinstallation

1
Clean
the

calipers
and

piston
pad
installing
parts

Note
Do
not
use
mineral
oil
Be
careful
not
to

apply
oil

on
the
rotor

2

Depress
the

piston
into
the

cylinder
so
that
new

pad

can
be
installed

EMISSION
CONTROL
AND
TUNE
UP

EMISSION
CONTROL
SYSTEM

AN
D

ENGINE
TUNE
UP

CONTENTS

BASIC
MECHANICAL
SYSTEM
ET

Checking
and

adjusting
dash

pot

Adjusting
intake
and
exhaust
valve
automatic
transmission
model

only
ET
9

clearances
ET
1

Checking
carburetor
return

spring
ET
9

Checking
and

adjustin9
drive
belt
ET
2

Checking
choke
mechanism
choke
valve

Retightening
cylinder
head
bolts
manifold
and

linkagel
ET
9

nuts
and
carburetor

securing
nuts
ET
2

Checking
anti

dieseling
solenoid
ET
9

Checking
engine
oil
ET
2

Replacing
fuel
filter
ET
10

Replacing
oil
filter
ET
3

Checking
fuel
lines
hoses

pipings

Changing
engine
coolant
L
L
C
ET
3
connections
etc
ET10

Checking
cooling
system
hoses
and
THROTTLE
OPENER

CONTROL
SYSTEM

ET
10

connections

ET
4
Checking
and

adjusting
throttle

opener
ET
13

Checking
vacuum

fittings
hoses
and
TRANSMISSION
CONTROLLED
VACUUM

connections

ET
4
ADVANCE
SYSTEM

ET
17

Checking
engine
compression
ET
4
Checking
electrical
advance
control

system
ET
19

Checking
exhaust
manifold
heat
control
AUTOMATIC
TEMPERATURE
CONTROL
AIR

valve

ET
5
CLEANER
A
T
C
AIR
CLEANER

ET
20

IGNITION
AND
FUEL
SYSTEM

ET
5
Replacing
carburetor
air
cleaner
filter

ET
20

Checking
battery
ET
5
Checking
hot
air
control
valve

ET
20

Checking
and

adjusting
ignition
timing

ET
5
CRANKCASE
EMISSION
CONTROL

Checking
or

replacing
distributor
breaker
SYSTEM

ET
22

point
condenser
and

spark
plugs
ET
6
Checking
or

replacing
PCV
valve

ET
23

Checking
distributor

ignition
wiring
and

Checking
ventilation
hoses

ET
23

ignition
coil

ET
7
EVAPORATIVE
EMISSION
CONTROL

Checking
distributor

cap
and
rotor

ET
7
SYSTEM
ET
23

Adjusting
carburetor
id
Ie

rpm
and

Checking
engine
compartment
hose

mixture
ratio

ET

8
connections
and
fuel

vapor
control
valves
ET
23

Checking
fuel
tank

vacuum
relief
valve

operation
ET
24

BASIC
MECHANICAL
SYSTEM
1
Start

engine
and
run
it

until
it
is
heated
to

operating

temperature
or
at
least
more
than
800C

I760F
of

engine
oil

temperature
then

stop
engine
Adjusting
intake
and
exhaust

valve
clearances

Valve
clearance

adjustment
should
be
made
while

engine
is

stationary

To

adjust
proceed
as
follows
2
Rotate
crankshaft
to

bring
No
1

cylinder
in

top
dead

center
on
its

compression
stroke

3

Remove
valve
rocker
cover

to

gain
access
to
valve

ET
1

ENGINE

Checking

cooling
system
hoses

and
connections

Check

cooling
system
hoses

and

fiHings
for
loose

connections
and
deterioration

Retighten
or

replace
as

necessary

Inspection
of
radiator

cap

Apply
reference

pressure
0
9

kg
cm1
13

psi
to

radiator

cap
by
means
of
a

cap
tester
to

see
if
it
is
in

good
condition

Replace
cap
assembly
if

necessary

ET012

Fig
ET
5

Testing
radiator

cap

Cooling
system

pressure
test

With
radiator

cap
removed

apply
reference

pressure

1
6

kg
cm1
23

psi
to
the

cooling

system
bv
means

of
a

tester
to
check

for
leaks

at
the

system
compo

nents

Water

capacity

with
heater

4
9
l
I
Y
US

gal
l
i

Imp
gal

without
heater
4
2

l

I
i
US

gal
i

Imp
gal

Fig
ET
6

Testing
cooling
system
pressure
Checking
vaccum

fittings
hoses

and
connections

Check
vacuum

system
fittings
and
hoses
for

loose

connections
and

deterioration

Retighten
if

necessary

replace
any
deteriorated

parts

Checking

engine
compression

Compression
pressure
test

Note
To
test

cylinder

compression
remove
all

spark

plugs
and
hold
tester

fitting
tightly
in

spark
plug

hole
of

cylinder

The

tester
is
used
to

determine
whether

cylinder

can
hold

compression
or
whether
there
is

excessive

leakage

past
rings
etc

I

Td10

l
y

Fig
ET

7

Testing

compression
pressure

Test

compression
with

engine
warm
all

spark
plugs

removed
and
throttle
and
choke
valve

opened
No

cylinder

compression
should
be
less

than
80

of

highest
cylinder
s
Excessive
variation

between

cyl

inders

accompanied
by
low

speed
missing
of
the

cylinder
usually
indicates
a

valve
not

properly
seating

or
a
broken

piston
ring
Low

pressures
even

though

uniform

may
indicate
worn

rings
This

may
be

accompanied
by
excessive

oil

consumption

Test

conclusion

If
one
or
more

cylinders
read
low

inject
about
one

tablespoon
of

enigne
oil
on

top
of
the

pistons
in
low

ET
4

EMISSION
CONTROL
AND

TUNE
UP

reading
cylinders
through
spark
plug
hole

Repeat

compression
check
on
these

cylinders

1

If

compression
improves
considerably

piston
rings

are
defective

2
If

compression
does
not

improve
valves
are

sticking

or

seating
improperly

3
If
two

adjacent
cylinders
indicate
low

compression

and

injecting
oil
on

pistons
does
not
increase

compres

sion
the

cause

may
be
a

cylinder
head

gasket
leak

between
the

cylinders
Engine
oil
and
coolant

in

cylinder
could
result
from
this

problem

Compression
pressure

12
S
to
14
S

kg
cm2

178
to

206

psi
at
3S0

rpm

Checking
exhaust
manifold
heat

control

valve

Check
heat

control
valve
for

proper
operation
If
it

does
not

operate
properly
trouble
is
due
to

excess
carbon

on
shaft
or

damaged
shaft
Clean
if

necessary
The
bimetal

should
be
also
checked
for

proper
function

IGNITION

AND

FUEL
SYSTEM

Checking

battery

Check

electrolyte
level
in
each

battery
celL

L

Unscrew
each

filler

cap
and

inspect
fluid
leveL
If

fluid

level
is

low
add

distilled
water
to

bring
level

up
to

app
roximately
10
to
20

mm
0

3937
to
0
7874
in
above

plates
Do
not
overfilL

2
Measure

specific
gravity
of

battery
electrolyte
ET002

Fig
ET
B

Checking
the

specific
gravity
of

battery
electrolyte

Permissible
Full

charge
value

value

at
200C
68OF

Frigid
climates
Over
1
22
1
28

Tropical
climates
Over
1
18
1
23

Other
climates
Over
L
20
1
26

Clean
the

top
of

battery
and
terminals
with
a
solu
lion

of

baking
soda

and
water
Rinse
off
and

dry
with

compressed
air

The

top
of

battery
must
be
clean
to

prevent
current

leakage
between
terminals
and
from

positive
terminal
to

hold
down

clamp

In
addition
to
current

leakage
prolonged
accumulation

of

acid
and
dirt
on
the

top
of

battery
may
cause

blistering

of

the
material

covering
connector

straps
and
corrosion

of

straps
After

tightening
terminals
coat
them
with

petro

laturn

vaseline
to

protect
them
from
corrosion

Checking
and

adjusting
ignition

timing

I

Check

spark

plugs
and
distributor
breaker

points
for

condition

2

Thoroughly
wipe
off
dirt

and
dust
from

timing
marks

on
crank

pulley
and
front

cover

3
Warm

up
engine
sufficiently

ET
5

EMISSION
CONTROL
AND

TUNE
UP

Trouble

shooting
procedure
on

starting
circuit

Switch

on
the

starting
motor

with

light
put
on

When

light
goes
off
or
dims

considerably

a
Check

battery

b
Check
cable
for
connection

c

Check
starter
motor

When

light
stays
bright

a
Check

wiring
connection
between

battery

and
starter
motor

b

Check
starter
switch

c
Check
starter
motor

ENGINE
WILL
CRANK
NORMALLY
BUT
WILL
NOT
START

In

this
case

following
trouble
causes

may
exist
In

the
most
causes

ignition
system
or

fuel

system
is
in
trouble

Ignition
system
in

trouble

Fuel

system
in
trouble

Valve
mechanism
does
not

work

properly

Low

compression

Check

spark
plug
first
in
accordance

with
the

following

procedure

Disconnect

high
tension

cable
from
one

spark
plug
and
hold

it

about
10
rom

0
4
in

away
from
the

engine
metal

part
and

crank
the

engine

Good

spark
occurs
a
Check

spark
plug

b
Check

ignition
timing

Check
fuel

system

d
Check

cylinder
compression

No

spark
occurs
Check

the
current
flow

in

primary
circuit

Very
high
current

Inspect
primary
circuit
for
short

Check
breaker

point
for

operation

Low

or
no
current
Check
for
loose
terminal
or
disconnection

in

primary
circuit

Check
for

burned

points

Ignition
system
in
trouble

Burned
distributor

point
Repair
or

replace

Improper
point
gap
Adjust

Defective

capacitor
Replace

Rotor

cap
and
rotor
leak

Replace

ET
27

ti

ENGINE

MECHANICAL

SERVICE
DATA
AND
SPECIFICATIONS

GENERAL
SPECIFICATION

Cylinder
arrangement
4
in
line

Displacement
cc
cu
in

mm
in
1
171
71
5

73

x
70
2
874

x
2
756

Bore
and
stroke

Valve

arrangemen
t
Over
head
valve

Firing
order
I
3
4
2

Engine
idle

rpm
800
Manual
transmission

650in
D

Automatic
transmission

Compression
ratio
8
5

Oil

pressure
Hot

at
2
000

rpm

kgfcm2
Ibfsq
in
3
0

to
3
5
43
to

50

TIGHTENING
TORQUE

Unit

kg
m

ft
lb

Cylinder
head
bolts

Flywheel
bolts
5
5
to
6
0
40

to
43

3
2
to
3

8
23

to
28

6
5

to
7
5
47
to
54

5
0

to
6

0
36
to

43

4
0

to
4
8

29
to
35

0
4
to
0
6
2

9
to
4
3

l
l
to
I
7
8
0

to
12

0

9

to
I
4
6
5

to
10

15

to
16
108
to
116
Connecting
rod
nuts

Main

bearing
cap
bolts

Camshaft

gear
bolts

Oil

pan
bolts

Oil

pump
bolts

Oil
strainer

bolts

Crank

pulley
bolts

EM
33