check oil DODGE POWER WAGON 2005 2.G User Guide
Page 379 of 455
Limited-Slip Differentials
Power Wagon AxlesDO NOT REQUIREany limited slip
oil additive (friction modifiers).
Transfer Case
Fluid Level Check
This fluid level can be checked by removing the filler
plug. The fluid level should be to the bottom edge of the
filler plug hole with the vehicle in a level position.
Lubricant Selection
Refer to Recommended Fluids, Lubricants and Genuine
Parts for correct fluid type.
Front Drive Shaft
The front drive shaft contains a grease fitting which
should be serviced at every oil change (see maintenance
schedule A/B).
Manual Transmission
Fluid Level Check
This fluid level can be checked by removing the filler
plug. If the level of the lubricant is more than 1/4”(6.4
mm) below the bottom of the filler hole while the vehicle
is on level ground, enough lubricant should be added to
bring the level to the bottom of the filler hole.
Lubricant Selection G56 (6–Speed Manual
Transmission—If Equipped)
This transmission does not require periodic changing. If
it becomes necessary to add or change the fluid in this
transmission, refer to Recommended Fluids, Lubricants
and Genuine Parts for correct fluid type.
MAINTAINING YOUR VEHICLE 379
7
Page 380 of 455
Automatic Transmission
Fluid Level Check
The fluid level should be checked when the engine is
fully warmed up and the fluid in the transmission is at
normal operating temperature. Operation of the trans-
mission with an improper fluid level will greatly reduce
the life of the transmission and of the fluid. Check the
fluid level whenever the vehicle is serviced.
Fluid Level Check–545RFE
Check the fluid level while the transmission is at normal
operating temperature 82°C (180°F). This occurs after at
least 15 miles (25 km) of driving. At normal operating
temperature the fluid cannot be held comfortably be-
tween the fingertips.
To check the automatic transmission fluid level properly,
the following procedure must be used:1. Operate the engine at idle speed and normal operating
temperature.
2. The vehicle must be on level ground.
3. Fully apply the parking brake and press the brake
pedal.
4. Place the gear selector momentarily in each gear
position ending with the lever in P (Park).
5. Remove the dipstick, wipe it clean and reinsert it until
seated.
6. Remove the dipstick again and note the fluid level on
both sides. The fluid level should be between the“HOT”
(upper) reference holes on the dipstick at normal operat-
ing temperature. Verify that solid coating of oil is seen on
both sides of the dipstick. If the fluid is low, add as
required into the dipstick tube.Do not overfill.After
adding any quantity of oil through the oil fill tube, wait
380 MAINTAINING YOUR VEHICLE
Page 381 of 455
a minimum of two (2) minutes for the oil to fully drain
into the transmission before rechecking the fluid level.
NOTE:If it is necessary to check the transmissionbelow
the operating temperature, the fluid level should be
between the two“COLD”(lower) holes on the dipstick
with the fluid at approximately 70°F (21°C) (room tem-
perature). If the fluid level is correctly established at
room temperature, it should be between the“HOT”
(upper) reference holes when the transmission reaches
180°F (82°C). Remember it is best to check the level at the
normal operating temperature.CAUTION!
Be aware that if the fluid temperature is below 50°F
(10°C) it may not register on the dipstick. Do not add
fluid until the temperature is elevated enough to
produce an accurate reading.
7. Check for leaks. Release parking brake.
To prevent dirt and water from entering the transmission
after checking or replenishing fluid, make certain that the
dipstick cap is properly reseated. It is normal for the
dipstick cap to spring back slightly from its fully seated
position, as long as its seal remains engaged in the
dipstick tube.
MAINTAINING YOUR VEHICLE 381
7
Page 412 of 455
At Each Stop for Fuel
•Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
•Check the windshield washer solvent and add if
required.
Once a Month
•Check tire pressure and look for unusual wear or
damage.
•Inspect the battery and clean and tighten the terminals
as required.
•Check the fluid levels of coolant bottle, brake master
cylinder, and transmission and add as needed.
•Check all lights and all other electrical items for correct
operation.
At Each Oil Change
•Change the engine oil filter.
•Lubricate the driveshaft grease fitting and tie rod end
links.
•Inspect the exhaust system.
•Inspect the brake hoses.
•Inspect the CV joints (if equipped) and front suspen-
sion components.
•Check the automatic transmission fluid level.
•Check the manual transmission fluid level.
•Check the coolant level, hoses, and clamps.
412 MAINTENANCE SCHEDULES
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S
Page 415 of 455
Miles 18,000 21,000 24,000 27,000 30,000
(Kilometers) (29 000) (34 000) (38 000) (43 000) (48 000)
Change engine oil and engine oil filter, or at 3
months, whichever comes first.X XXX
Lubricate Drive Shaft Fitting. X X X X X
Rotate tires. X X X
Lubricate tie rod end links. X X X X X
Change rear axle fluid.X
Change front axle fluid.X
Check transfer case fluid level.X
Inspect brake linings. X
Inspect engine air cleaner filter, replace if neces-
sary.X
Replace spark plugs.X
Inspect PCV valve, replace as necessary.**X
SCHEDULE“B”415
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S
Page 420 of 455
Miles 78,000 81,000 84,000 87,000 90,000
(Kilometers) (125 000) (130 000) (134 000) (139 000) (144 000)
Change engine oil and engine oil filter, or at 3
months, whichever comes first.X X XXX
Lubricate Drive Shaft Fitting. X X X X X
Rotate tires. X X X
Lubricate tie rod end links. X X X X X
Change rear axle fluid.X
Change front axle fluid.X
Check transfer case fluid level.X
Inspect brake linings. X
Inspect engine air cleaner filter, replace if neces-
sary.X
Replace spark plugs.X
Inspect PCV valve, replace as necessary.**X
Inspect auto tension drive belt and replace if re-
quired.X
420 SCHEDULE“B”
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S
Page 424 of 455
Schedule“A”
Miles 6,000 12,000 18,000 24,000 30,000
(Kilometers) (10 000) (19 000) (29 000) (38 000) (48 000)
[Months] [6] [12] [18] [24] [30]
Change engine oil and engine oil filter. X X X X X
Lubricate Front Prop Shaft fitting. X X X X v
Rotate tires. X X X X X
Check transfer case fluid level.X
Lubricate tie rod end links. X X X X X
Inspect brake linings. X
Inspect engine air cleaner filter, replace if neces-
sary.X
Replace spark plugs.X
424 SCHEDULE“A”
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S
Page 425 of 455
Miles 36,000 42,000 48,000 54,000 60,000 66,000
(Kilometers) (58 000) (67 000) (77 000) (84 000) (96 000) (106 000)
[Months] [36] [42] [48] [54] [60] [66]
Change engine oil and engine oil filter. X XXXXX
Lubricate Front Prop Shaft fitting. X XXXXX
Rotate tires. X XXXXX
Check transfer case fluid level. X
Lubricate tie rod end links. X XXXXX
Flush and replace engine coolant at 60
months, regardless of mileage.X
Inspect brake linings. X X
Inspect engine air cleaner filter, replace if
necessary.X
Replace spark plugs.X
Inspect PCV valve, replace as necessary.**X
Replace ignition cables.X
SCHEDULE“A”425
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S
Page 426 of 455
Miles 72,000 78,000 84,000 90,000 96,000 100,000
(Kilometers) (115000) (125 000) (134 000) (144 000) (154 000) 160 000
[Months] [72] [78] [84] [90] [96]
Change engine oil and engine oil filter. X X X X X
Lubricate Front Prop Shaft fitting. X X X X X
Rotate tires. X X X X X
Lubricate tie rod end links. X X X X X
Check transfer case fluid level. X
Flush and replace Power Steering Fluid. X
Inspect brake linings. X X
Inspect engine air cleaner filter, replace if
necessary.X
Replace spark plugs.X
Inspect PCV valve, replace as necessary.**X
Inspect auto tension drive belt and replace if
required.X
426 SCHEDULE“A”
8
M
A
I
N
T
E
N
A
N
C
E
S
C
H
E
D
U
L
E
S
Page 441 of 455
Brake Fluid............................ 408
Brake System........................283,376
Anti-Lock........................... 284
Disc Brakes.......................... 376
Hoses.............................. 377
Master Cylinder....................... 376
Parking............................. 282
Warning Light........................ 162
Break-In Recommendations, New Vehicle........ 70
Bulb Replacement....................... 394
Bulbs, Light............................ 394
Cab Top Clearance Lights.................. 402
Calibration, Compass..................... 127
Camper............................... 148
Capacities, Fluid........................ 406
Caps, Filler
Oil (Engine).......................... 359
Power Steering........................ 367Car Washes............................ 389
Carbon Monoxide Warning............72,150,313
Cargo Light............................ 113
Cassette Tape and Player Maintenance......... 198
Cassette Tape Player................166,169,172
Catalytic Converter....................313,362
CD Changer......................170,181,187
CD Player..................179,183,185,189,192
Cellular Phone.......................... 90
Center High Mounted Stop Light............ 400
Center Lap Belts......................... 44
Center Seat Storage Compartment............ 142
Certification Label....................... 315
Chart, Tire Sizing........................ 287
Check Engine Light (Malfunction Indicator Light) . 157
Child Restraint.......................... 59
Child Restraint Tether Anchors.............63,66
Child Seat............................59,65
Cigar Lighter........................... 140
INDEX 441
10