Fuel DODGE RAM 1500 1998 2.G Service Manual

WASHER FLUID INDICATOR
DESCRIPTION.........................44
OPERATION...........................44WATER-IN-FUEL INDICATOR
DESCRIPTION.........................45
OPERATION...........................45
INSTRUMENT CLUSTER
DESCRIPTION
The instrument cluster for this model is an Elec-
troMechanical Instrument Cluster (EMIC) that is
located in the instrument panel above the steering
column opening, directly in front of the driver (Fig.
1). The remainder of the EMIC, including the mounts
and the electrical connections, are concealed within
the instrument panel behind the cluster bezel.
Besides analog gauges and indicators, the EMIC
module incorporates two blue-green digital Vacuum
Fluorescent Display (VFD) units for displaying odom-
eter/trip odometer information, engine hours, auto-
matic transmission gear selector position (PRNDL),
several warning or reminder indications and certain
diagnostic information. The instrument cluster for
this model also includes the hardware and software
necessary to serve as the electronic body control mod-
ule and is sometimes referred to as the Cab Com-
partment Node or CCN.
The EMIC gauges and indicators are visible
through a dedicated opening in the cluster bezel on
the instrument panel and are protected by a clear
plastic cluster lens (Fig. 2) that is integral to a clus-
ter lens, hood and mask unit. Just behind the cluster
lens is the cluster hood and an integral cluster mask,
which are constructed of molded black plastic. The
cluster hood serves as a visor and shields the face of
the cluster from ambient light and reflections to
reduce glare, while the cluster mask serves to sepa-
rate and define the individual gauges and indicatorsof the EMIC. A black plastic odometer/trip odometer
switch button protrudes through dedicated holes in
the cluster mask and the cluster lens, located near
the lower edge of the cluster just to the left of the
tachometer. The molded plastic EMIC lens, hood and
mask unit has four integral mounting tabs, one each
on the upper and lower outboard corners of the unit.
These mounting tabs are used to secure the EMIC to
the molded plastic instrument panel cluster carrier
with four screws.
The rear of the cluster housing and the EMIC elec-
tronic circuitry are protected by a molded plastic rear
cover, which is secured to the cluster housing with a
single screw, while eight screws installed around the
outside perimeter of the rear cover secure it to the
cluster lens, hood and mask unit. The rear cover
includes clearance holes for service access to each of
the eleven incandescent bulb and bulb holder units
installed on the cluster circuit board for general illu-
mination lighting and for the cluster connector recep-
tacles. The connector receptacles on the back of the
cluster electronic circuit board connect the EMIC to
the vehicle electrical system through three take outs
with connectors from the instrument panel wire har-
ness. The EMIC also has an integral interface con-
nector on the back of the cluster circuit board that
joins it to the optional external RKE receiver through
a connector receptacle that is integral to that unit.
The rear cover includes a molded receptacle and two
latch features to secure the RKE receiver on vehicles
that are so equipped.
Fig. 1 Instrument Cluster
1 - INSTRUMENT PANEL
2 - INSTRUMENT CLUSTER
Fig. 2 Instrument Cluster Components
1 - SCREW (9)
2 - REAR COVER
3 - CLUSTER HOUSING
4 - LENS, HOOD & MASK
8J - 2 INSTRUMENT CLUSTERDR

for more than about 1.6 kilometers (one mile) and
the vehicle speed remains greater than about twenty-
four kilometers-per-hour (fifteen miles-per-hour).
²Vacuum Fluorescent Display Synchroniza-
tion- The EMIC transmits electronic panel lamp
dimming level messages which allows all other elec-
tronic modules on the PCI data bus with Vacuum
Fluorescent Display (VFD) units to coordinate their
illumination intensity with that of the EMIC VFD
units.
²Vehicle Theft Security System- The EMIC
monitors inputs from the door cylinder lock
switch(es), the door ajar switches, the ignition
switch, and the Remote Keyless Entry (RKE) receiver
module, then provides electronic horn and lighting
request messages to the Front Control Module (FCM)
located on the Integrated Power Module (IPM) for
the appropriate VTSS alarm output features.
²Wiper/Washer System Control- The EMIC
provides electronic wiper and/or washer request mes-
sages to the Front Control Module (FCM) located on
the Integrated Power Module (IPM) for the appropri-
ate wiper and washer system features. (Refer to 8 -
ELECTRICAL/WIPERS/WASHERS - DESCRIP-
TION).
The EMIC houses six analog gauges and has pro-
visions for up to twenty-three indicators (Fig. 3) or
(Fig. 4). The EMIC includes the following analog
gauges:
²Coolant Temperature Gauge
²Fuel Gauge
²Oil Pressure Gauge
²Speedometer
²Tachometer
²Voltage Gauge
Some of the EMIC indicators are automatically
configured when the EMIC is connected to the vehi-
cle electrical system for compatibility with certain
optional equipment or equipment required for regula-
tory purposes in certain markets. While each EMIC
may have provisions for indicators to support every
available option, the configurable indicators will not
be functional in a vehicle that does not have the
equipment that an indicator supports. The EMIC
includes provisions for the following indicators (Fig.
3) or (Fig. 4):
²Airbag Indicator (with Airbag System only)
²Antilock Brake System (ABS) Indicator
(with ABS or Rear Wheel Anti-Lock [RWAL]
brakes only)
²Brake Indicator
²Cargo Lamp Indicator
²Check Gauges Indicator
²Cruise Indicator (with Speed Control only)
²Door Ajar Indicator²Electronic Throttle Control (ETC) Indicator
(with 5.7L Gasoline Engine only)
²Gear Selector Indicator (with Automatic
Transmission only)
²High Beam Indicator
²Lamp Out Indicator
²Low Fuel Indicator
²Malfunction Indicator Lamp (MIL)
²Seatbelt Indicator
²Security Indicator (with Sentry Key Immo-
bilizer & Vehicle Theft Security Systems only)
²Service Four-Wheel Drive Indicator (with
Four-Wheel Drive only)
²Tow/Haul Indicator (with Automatic Trans-
mission only)
²Transmission Overtemp Indicator (with
Automatic Transmission only)
²Turn Signal (Right and Left) Indicators
²Upshift Indicator (with Manual Transmis-
sion only)
²Washer Fluid Indicator
²Wait-To-Start Indicator (with Diesel Engine
only)
²Water-In-Fuel Indicator (with Diesel Engine
only)
Each indicator in the EMIC, except those located
within one of the VFD units, is illuminated by a ded-
icated LED that is soldered onto the EMIC electronic
circuit board. The LED units are not available for
service replacement and, if damaged or faulty, the
entire EMIC must be replaced. Cluster illumination
is accomplished by dimmable incandescent back
lighting, which illuminates the gauges for visibility
when the exterior lighting is turned on. Each of the
incandescent bulbs is secured by an integral bulb
holder to the electronic circuit board from the back of
the cluster housing.
Hard wired circuitry connects the EMIC to the
electrical system of the vehicle. These hard wired cir-
cuits are integral to several wire harnesses, which
are routed throughout the vehicle and retained by
many different methods. These circuits may be con-
nected to each other, to the vehicle electrical system
and to the EMIC through the use of a combination of
soldered splices, splice block connectors, and many
different types of wire harness terminal connectors
and insulators. Refer to the appropriate wiring infor-
mation. The wiring information includes wiring dia-
grams, proper wire and connector repair procedures,
further details on wire harness routing and reten-
tion, as well as pin-out and location views for the
various wire harness connectors, splices and grounds.
The EMIC modules for this model are serviced only
as complete units. The EMIC module cannot be
adjusted or repaired. If a gauge, an LED indicator, a
VFD unit, the electronic circuit board, the circuit
DRINSTRUMENT CLUSTER 8J - 5
INSTRUMENT CLUSTER (Continued)

board hardware, the cluster overlay, or the EMIC
housing are damaged or faulty, the entire EMIC mod-
ule must be replaced. The cluster lens, hood and
mask unit and the individual incandescent lamp
bulbs with holders are available for individual ser-
vice replacement.
OPERATION
The ElectroMechanical Instrument Cluster (EMIC)
in this model also includes the hardware and soft-
ware necessary to serve as the electronic body control
module and is sometimes referred to as the Cab
Compartment Node or CCN. The following informa-
tion deals primarily with the instrument cluster
functions of this unit. Additional details of the elec-
tronic body control functions of this unit may be
found within the service information for the system
or component that the EMIC controls. For example:
Additional details of the audible warning functions ofthe EMIC are found within the Chime/Buzzer service
information.
The EMIC is designed to allow the vehicle operator
to monitor the conditions of many of the vehicle com-
ponents and operating systems. The gauges and indi-
cators in the EMIC provide valuable information
about the various standard and optional powertrains,
fuel and emissions systems, cooling systems, lighting
systems, safety systems and many other convenience
items. The EMIC is installed in the instrument panel
so that all of these monitors can be easily viewed by
the vehicle operator when driving, while still allow-
ing relative ease of access for service. The micropro-
cessor-based EMIC hardware and software uses
various inputs to control the gauges and indicators
visible on the face of the cluster. Some of these
inputs are hard wired, but most are in the form of
electronic messages that are transmitted by other
electronic modules over the Programmable Communi-
cations Interface (PCI) data bus network. (Refer to 8
Fig. 3 Gauges & Indicators - Gasoline Engine
1 - MALFUNCTION INDICATOR LAMP 13 - ELECTRONIC THROTTLE CONTROL (ETC) INDICATOR
2 - VOLTAGE GAUGE 14 - ENGINE TEMPERATURE GAUGE
3 - LEFT TURN INDICATOR 15 - SECURITY INDICATOR
4 - TACHOMETER 16 - GEAR SELECTOR INDICATOR DISPLAY (INCLUDES
CRUISE & UPSHIFT INDICATORS)
5 - AIRBAG INDICATOR 17 - CHECK GAUGES INDICATOR
6 - HIGH BEAM INDICATOR 18 - BRAKE INDICATOR
7 - SEATBELT INDICATOR 19 - ABS INDICATOR
8 - SPEEDOMETER 20 - ODOMETER/TRIP ODOMETER DISPLAY (INCLUDES
ENGINE HOURS, WASHER FLUID, LAMP OUTAGE, TOW/HAUL
& SERVICE 4x4 INDICATORS)
9 - RIGHT TURN INDICATOR 21 - ODOMETER/TRIP ODOMETER SWITCH BUTTON
10 - OIL PRESSURE GAUGE 22 - FUEL GAUGE
11 - CARGO LAMP INDICATOR 23 - LOW FUEL INDICATOR
12 - DOOR AJAR INDICATOR 24 - TRANSMISSION OVERTEMP INDICATOR
8J - 6 INSTRUMENT CLUSTERDR
INSTRUMENT CLUSTER (Continued)

- ELECTRICAL/ELECTRONIC CONTROL MOD-
ULES/COMMUNICATION - OPERATION).
The EMIC microprocessor smooths the input data
using algorithms to provide gauge readings that are
accurate, stable and responsive to operating condi-
tions. These algorithms are designed to provide
gauge readings during normal operation that are con-
sistent with customer expectations. However, when
abnormal conditions exist such as high coolant tem-
perature, the algorithm can drive the gauge pointer
to an extreme position and the microprocessor can
sound a chime through the on-board audible tone
generator to provide distinct visual and audible indi-
cations of a problem to the vehicle operator. The
instrument cluster circuitry may also produce audi-
ble warnings for other electronic modules in the vehi-
cle based upon electronic tone request messages
received over the PCI data bus. Each audible warn-ing is intended to provide the vehicle operator with
an audible alert to supplement a visual indication.
The EMIC circuitry operates on battery current
received through a fused B(+) fuse in the Integrated
Power Module (IPM) on a non-switched fused B(+)
circuit, and on battery current received through a
fused ignition switch output (run-start) fuse in the
IPM on a fused ignition switch output (run-start) cir-
cuit. This arrangement allows the EMIC to provide
some features regardless of the ignition switch posi-
tion, while other features will operate only with the
ignition switch in the On or Start positions. The
EMIC circuitry is grounded through a ground circuit
and take out of the instrument panel wire harness
with an eyelet terminal connector that is secured by
a ground screw to a ground location near the center
of the instrument panel structural support.
The EMIC also has a self-diagnostic actuator test
capability, which will test each of the PCI bus mes-
Fig. 4 Gauges & Indicators - Diesel Engine
1 - MALFUNCTION INDICATOR LAMP 14 - ENGINE TEMPERATURE GAUGE
2 - VOLTAGE GAUGE 15 - SECURITY INDICATOR
3 - LEFT TURN INDICATOR 16 - GEAR SELECTOR INDICATOR DISPLAY (INCLUDES
CRUISE & UPSHIFT INDICATORS)
4 - TACHOMETER 17 - WATER-IN-FUEL INDICATOR
5 - AIRBAG INDICATOR 18 - BRAKE INDICATOR
6 - HIGH BEAM INDICATOR 19 - WAIT-TO-START INDICATOR
7 - SEATBELT INDICATOR 20 - ODOMETER/TRIP ODOMETER DISPLAY (INCLUDES
ENGINE HOURS, WASHER FLUID, LAMP OUTAGE, TOW/HAUL
& SERVICE 4x4 INDICATORS)
8 - SPEEDOMETER 21 - ODOMETER/TRIP ODOMETER SWITCH BUTTON
9 - RIGHT TURN INDICATOR 22 - FUEL GAUGE
10 - OIL PRESSURE GAUGE 23 - LOW FUEL INDICATOR
11 - CARGO LAMP INDICATOR 24 - TRANSMISSION OVERTEMP INDICATOR
12 - DOOR AJAR INDICATOR 25 - CHECK GAUGES INDICATOR
13 - ABS INDICATOR
DRINSTRUMENT CLUSTER 8J - 7
INSTRUMENT CLUSTER (Continued)

proper lamp-on or lamp-off messages to the instru-
ment cluster. If the PCM sends a lamp-on message
after the bulb test, it indicates that the PCM has
detected a system malfunction and/or that the ETC
system is inoperative. The PCM will store a Diagnos-
tic Trouble Code (DTC) for any malfunction it
detects. Each time the ETC indicator fails to illumi-
nate due to an open or short in the cluster ETC indi-
cator circuit, the cluster sends a message notifying
the PCM of the condition, the instrument cluster and
the PCM will each store a DTC. For proper diagnosis
of the ETC system, the PCM, the PCI data bus, or
the electronic message inputs to the instrument clus-
ter that control the ETC indicator, a DRBIIItscan
tool is required. Refer to the appropriate diagnostic
information.
FUEL GAUGE
DESCRIPTION
A fuel gauge is standard equipment on all instru-
ment clusters (Fig. 17). The fuel gauge is located in
the lower left quadrant of the instrument cluster,
below the voltage gauge. The fuel gauge consists of a
movable gauge needle or pointer controlled by the
instrument cluster circuitry and a fixed 90 degree
scale on the cluster overlay that reads left-to-right
from ªEº (or Empty) to ªFº (or Full). An International
Control and Display Symbol icon for ªFuelº is located
on the cluster overlay, directly below the right end of
the gauge scale. An arrowhead pointed to the left
side of the vehicle is imprinted on the cluster overlay
next to the ªFuelº icon in the fuel gauge to provide
the driver with a reminder as to the location of the
fuel filler access. On vehicles equipped with a diesel
engine, text that specifies ªDIESEL ONLYº is located
across the fuel gauge below the gauge scale, but
above the hub of the gauge needle. The fuel gauge
graphics are black against a white field except for a
single red graduation at the low end of the gauge
scale, making them clearly visible within the instru-
ment cluster in daylight. When illuminated from
behind by the panel lamps dimmer controlled cluster
illumination lighting with the exterior lamps turned
On, the black graphics appear blue and the red
graphics still appear red. The orange gauge needle is
internally illuminated. Gauge illumination is pro-
vided by replaceable incandescent bulb and bulb
holder units located on the instrument cluster elec-tronic circuit board. The fuel gauge is serviced as a
unit with the instrument cluster.
OPERATION
The fuel gauge gives an indication to the vehicle
operator of the level of fuel in the fuel tank. This
gauge is controlled by the instrument cluster circuit
board based upon cluster programming and elec-
tronic messages received by the cluster from the
Powertrain Control Module (PCM) on vehicles
equipped with a gasoline engine, or from the Engine
Control Module (ECM) on vehicles equipped with a
diesel engine over the Programmable Communica-
tions Interface (PCI) data bus. The fuel gauge is an
air core magnetic unit that receives battery current
on the instrument cluster electronic circuit board
through the fused ignition switch output (run-start)
circuit whenever the ignition switch is in the On or
Start positions. The cluster is programmed to move
the gauge needle back to the low end of the scale
after the ignition switch is turned to the Off position.
The instrument cluster circuitry controls the gauge
needle position and provides the following features:
²Percent Tank Full Message- Each time the
cluster receives a message from the PCM or ECM
indicating the percent tank full, the cluster program-
ming applies an algorithm to calculate the proper
gauge needle position, then moves the gauge needle
to the proper relative position on the gauge scale.
The algorithm is used to dampen gauge needle move-
ment against the negative effect that fuel sloshing
within the fuel tank can have on accurate inputs
from the fuel tank sending unit to the PCM or ECM.
²Less Than Twenty Percent Tank Full Mes-
sage- Each time the cluster receives messages from
the PCM or ECM indicating the percent tank full is
about twenty percent or less for ten consecutive sec-
onds and the vehicle speed is zero, or for sixty con-
secutive seconds and the vehicle speed is greater
than zero, the gauge needle is moved to the one-
eighth graduation or below on the gauge scale, the
low fuel indicator is illuminated, and a single chime
tone is sounded. The low fuel indicator remains illu-
minated until the cluster receives messages from the
PCM or ECM indicating that the percent tank full is
greater than about twenty percent for ten consecu-
tive seconds and the vehicle speed is zero, or for sixty
consecutive seconds and the vehicle speed is greater
than zero, or until the ignition switch is turned to
the Off position, whichever occurs first. The chime
tone feature will only repeat during the same igni-
tion cycle if the low fuel indicator is cycled off and
then on again by the appropriate percent tank full
messages from the PCM or ECM.
²Less Than Empty Percent Tank Full Mes-
sage- Each time the cluster receives a message from
Fig. 17 Fuel Gauge Icon
8J - 26 INSTRUMENT CLUSTERDR
ETC INDICATOR (Continued)

the PCM or ECM indicating the percent tank full is
less than empty, the gauge needle is moved to the far
left end of the gauge scale and the low fuel indicator
is illuminated immediately. This message would indi-
cate that the fuel tank sender input to the PCM or
ECM is a short circuit.
²More Than Full Percent Tank Full Message
- Each time the cluster receives a message from the
PCM or ECM indicating the percent tank full is more
than full, the gauge needle is moved to the far left
end of the gauge scale and the low fuel indicator is
illuminated immediately. This message would indi-
cate that the fuel tank sender input to the PCM or
ECM is an open circuit.
²Communication Error- If the cluster fails to
receive a percent tank full message, it will hold the
gauge needle at the last indication about five seconds
or until the ignition switch is turned to the Off posi-
tion, whichever occurs first. After five seconds, the
cluster will move the gauge needle to the low end of
the gauge scale.
²Actuator Test- Each time the cluster is put
through the actuator test, the fuel gauge needle will
be swept to several calibration points on the gauge
scale in a prescribed sequence in order to confirm the
functionality of the gauge and the cluster control cir-
cuitry.
On vehicles with a gasoline engine, the PCM con-
tinually monitors the fuel tank sending unit to deter-
mine the level of the fuel in the fuel tank. On
vehicles with a diesel engine, the ECM continually
monitors the fuel tank sending unit to determine the
level of the fuel in the fuel tank. The PCM or ECM
then sends the proper fuel level messages to the
instrument cluster. For further diagnosis of the fuel
gauge or the instrument cluster circuitry that con-
trols the gauge, (Refer to 8 - ELECTRICAL/INSTRU-
MENT CLUSTER - DIAGNOSIS AND TESTING).
For proper diagnosis of the fuel tank sending unit,
the PCM, the ECM, the PCI data bus, or the elec-
tronic message inputs to the instrument cluster that
control the fuel gauge, a DRBIIItscan tool is
required. Refer to the appropriate diagnostic infor-
mation.
GEAR SELECTOR INDICATOR
DESCRIPTION
An electronic automatic transmission gear selector
indicator is standard factory-installed equipment onthis model. The gear selector indicator information is
displayed in a Vacuum-Fluorescent Display (VFD)
unit. The VFD is soldered onto the cluster electronic
circuit board and is visible through a window with a
smoked clear lens located on the lower edge of the
speedometer gauge dial face of the cluster overlay.
The dark lens over the VFD prevents the indicator
from being clearly visible when it is not illuminated.
The gear selector indicator displays the following
characters from left to right: ªP,º ªR,º ªN,º ªD,º ª2,º
and ª1º (Fig. 18). Respectively, these characters rep-
resent the park, reverse, neutral, drive, second gear,
and first gear positions of the transmission gear
selector lever on the steering column. The VFD illu-
minates a rectangular box around the character that
represents the currently selected lever position.
The gear selector indicator characters and graphics
appear in the same blue-green color and at the same
lighting level as the odometer/trip odometer informa-
tion when illuminated by the instrument cluster elec-
tronic circuit board. During daylight hours (exterior
lamps Off) the gear selector indicator VFD is illumi-
nated at full brightness for clear visibility. At night
(exterior lamps are On) the VFD lighting level is
adjusted with the other cluster illumination lamps
using the panel lamps dimmer thumbwheel on the
headlamp switch. However, a ªParadeº mode position
of the panel lamps dimmer thumbwheel allows the
VFD to be illuminated at full brightness when the
vehicle is driven in daylight hours with the exterior
lamps turned On. The gear selector indicator VFD is
serviced as a unit with the instrument cluster.
OPERATION
The electronic gear selector indicator gives an indi-
cation to the vehicle operator of the transmission
gear that has been selected with the automatic trans-
mission gear selector lever. This indicator is con-
trolled by the instrument cluster circuit board based
upon cluster programming. The cluster circuitry
automatically configures itself for the proper trans-
mission and automatic transmission model based
upon the hard wired transmission range sensor mux
circuit input to the cluster. The gear selector indica-
tor information is displayed by a dedicated Vacuum
Fluorescent Display (VFD) unit on the instrument
cluster electronic circuit board, and the VFD will not
display the gear selector indicator information after
the ignition switch is turned to the Off position. The
instrument cluster circuitry configures the gear selec-
tor indicator VFD based upon the following inputs
from the transmission range sensor:
²Open Circuit- If the cluster is configured for
an automatic transmission and the transmission
range sensor mux circuit is open, the cluster circuitry
controls the gear selector indicator display based
Fig. 18 Gear Selector Indicator
DRINSTRUMENT CLUSTER 8J - 27
FUEL GAUGE (Continued)

LOW FUEL INDICATOR
DESCRIPTION
A low fuel indicator is standard equipment on all
instrument clusters (Fig. 21). The low fuel indicator
is located on the left side of the instrument cluster, to
the left of the fuel gauge. The low fuel indicator con-
sists of a stencil-like cutout of the International Con-
trol and Display Symbol icon for ªFuelº in the opaque
layer of the instrument cluster overlay. The dark
outer layer of the overlay prevents the indicator from
being clearly visible when it is not illuminated. An
amber Light Emitting Diode (LED) behind the cutout
in the opaque layer of the overlay causes the icon to
appear in amber through the translucent outer layer
of the overlay when the indicator is illuminated from
behind by the LED, which is soldered onto the
instrument cluster electronic circuit board. The low
fuel indicator is serviced as a unit with the instru-
ment cluster.
OPERATION
The low fuel indicator gives an indication to the
vehicle operator when the level of fuel in the fuel
tank becomes low. This indicator is controlled by a
transistor on the instrument cluster circuit board
based upon cluster programming and electronic mes-
sages received by the cluster from the Powertrain
Control Module (PCM) on vehicles equipped with a
gasoline engine, or from the Engine Control Module
(ECM) on vehicles equipped with a diesel engine over
the Programmable Communications Interface (PCI)
data bus. The low fuel indicator Light Emitting
Diode (LED) is completely controlled by the instru-
ment cluster logic circuit, and that logic will only
allow this indicator to operate when the instrument
cluster receives a battery current input on the fused
ignition switch output (run-start) circuit. Therefore,
the LED will always be off when the ignition switch
is in any position except On or Start. The LED only
illuminates when it is provided a path to ground by
the instrument cluster transistor. The instrument
cluster will turn on the low fuel indicator for the fol-
lowing reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the low fuel indicator is
illuminated for about two seconds as a bulb test.
²Less Than Twenty Percent Tank Full Mes-
sage- Each time the cluster receives messages from
the PCM or ECM indicating the percent tank full is
about twenty percent or less for ten consecutive sec-
onds and the vehicle speed is zero, or for sixty con-secutive seconds and the vehicle speed is greater
than zero, the fuel gauge needle is moved to the one-
eighth graduation or below on the gauge scale, the
low fuel indicator is illuminated and a single chime
tone is sounded. The low fuel indicator remains illu-
minated until the cluster receives messages from the
PCM or ECM indicating that the percent tank full is
greater than about twenty percent for ten consecu-
tive seconds and the vehicle speed is zero, or for sixty
consecutive seconds and the vehicle speed is greater
than zero, or until the ignition switch is turned to
the Off position, whichever occurs first. The chime
tone feature will only repeat during the same igni-
tion cycle if the low fuel indicator is cycled off and
then on again by the appropriate percent tank full
messages from the PCM or ECM.
²Less Than Empty Percent Tank Full Mes-
sage- Each time the cluster receives a message from
the PCM or ECM indicating the percent tank full is
less than empty, the low fuel indicator is illuminated
immediately. This message would indicate that the
fuel tank sender input to the PCM or ECM is a short
circuit.
²More Than Full Percent Tank Full Message
- Each time the cluster receives a message from the
PCM or ECM indicating the percent tank full is more
than full, the low fuel indicator is illuminated imme-
diately. This message would indicate that the fuel
tank sender input to the PCM or ECM is an open cir-
cuit.
²Actuator Test- Each time the cluster is put
through the actuator test, the low fuel indicator will
be turned on, then off again during the bulb check
portion of the test to confirm the functionality of the
LED and the cluster control circuitry.
On vehicles with a gasoline engine, the PCM con-
tinually monitors the fuel tank sending unit to deter-
mine the level of fuel in the fuel tank. On vehicles
with a diesel engine, the ECM continually monitors
the fuel tank sending unit to determine the level of
fuel in the fuel tank. The PCM or ECM then sends
the proper fuel level messages to the instrument
cluster. For further diagnosis of the low fuel indicator
or the instrument cluster circuitry that controls the
LED, (Refer to 8 - ELECTRICAL/INSTRUMENT
CLUSTER - DIAGNOSIS AND TESTING). For
proper diagnosis of the fuel tank sending unit, the
PCM, the ECM, the PCI data bus, or the electronic
message inputs to the instrument cluster that control
the low fuel indicator, a DRBIIItscan tool is
required. Refer to the appropriate diagnostic infor-
mation.
Fig. 21 Low Fuel Indicator
8J - 30 INSTRUMENT CLUSTERDR

MALFUNCTION INDICATOR
LAMP (MIL)
DESCRIPTION
A Malfunction Indicator Lamp (MIL) is standard
equipment on all instrument clusters (Fig. 22). The
MIL is located on the left side of the instrument clus-
ter, to the left of the voltage gauge. The MIL consists
of a stencil-like cutout of the International Control
and Display Symbol icon for ªEngineº in the opaque
layer of the instrument cluster overlay. The dark
outer layer of the overlay prevents the indicator from
being clearly visible when it is not illuminated. An
amber Light Emitting Diode (LED) behind the cutout
in the opaque layer of the overlay causes the icon to
appear in amber through the translucent outer layer
of the overlay when the indicator is illuminated from
behind by the LED, which is soldered onto the
instrument cluster electronic circuit board. The MIL
is serviced as a unit with the instrument cluster.
OPERATION
The Malfunction Indicator Lamp (MIL) gives an
indication to the vehicle operator when the Power-
train Control Module (PCM) on vehicles with a gaso-
line engine, or the Engine Control Module (ECM) on
vehicles with a diesel engine has recorded a Diagnos-
tic Trouble Code (DTC) for an On-Board Diagnostics
II (OBDII) emissions-related circuit or component
malfunction. The MIL is controlled by a transistor on
the instrument cluster circuit board based upon clus-
ter programming and electronic messages received by
the cluster from the PCM or ECM over the Program-
mable Communications Interface (PCI) data bus. The
MIL Light Emitting Diode (LED) is completely con-
trolled by the instrument cluster logic circuit, and
that logic will only allow this indicator to operate
when the instrument cluster receives a battery cur-
rent input on the fused ignition switch output (run-
start) circuit. Therefore, the LED will always be off
when the ignition switch is in any position except On
or Start. The LED only illuminates when it is pro-
vided a path to ground by the instrument cluster
transistor. The instrument cluster will turn on the
MIL for the following reasons:
²Bulb Test- Each time the ignition switch is
turned to the On position the indicator is illuminated
for about two seconds as a bulb test. The entire two
second bulb test is a function of the PCM or ECM.²MIL Lamp-On Message- Each time the clus-
ter receives a MIL lamp-on message from the PCM
or ECM, the indicator will be illuminated. The indi-
cator can be flashed on and off, or illuminated solid,
as dictated by the PCM or ECM message. For some
DTC's, if a problem does not recur, the PCM or ECM
will send a lamp-off message automatically. Other
DTC's may require that a fault be repaired and the
PCM or ECM be reset before a lamp-off message will
be sent. For more information on the PCM, the ECM,
and the DTC set and reset parameters, (Refer to 25 -
EMISSIONS CONTROL - OPERATION).
²Communication Error- If the cluster receives
no lamp-on message from the PCM or ECM for ten
seconds, the MIL is illuminated by the instrument
cluster to indicate a loss of bus communication. The
indicator remains controlled and illuminated by the
cluster until a valid lamp-on message is received
from the PCM or ECM.
²Actuator Test- Each time the cluster is put
through the actuator test, the MIL indicator will be
turned on during the bulb check portion of the test to
confirm the functionality of the LED and the cluster
control circuitry.
On vehicles with a gasoline engine, the PCM con-
tinually monitors the fuel and emissions system cir-
cuits and sensors to decide whether the system is in
good operating condition. On vehicles with a diesel
engine, the ECM continually monitors the fuel and
emissions system circuits and sensors to decide
whether the system is in good operating condition.
The PCM or ECM then sends the proper lamp-on or
lamp-off messages to the instrument cluster. For fur-
ther diagnosis of the MIL or the instrument cluster
circuitry that controls the LED, (Refer to 8 - ELEC-
TRICAL/INSTRUMENT CLUSTER - DIAGNOSIS
AND TESTING). If the instrument cluster turns on
the MIL after the bulb test, it may indicate that a
malfunction has occurred and that the fuel and emis-
sions systems may require service. For proper diag-
nosis of the fuel and emissions systems, the PCM,
the ECM, the PCI data bus, or the electronic mes-
sage inputs to the instrument cluster that control the
MIL, a DRBIIItscan tool is required. Refer to the
appropriate diagnostic information.
Fig. 22 Malfunction Indicator Lamp (MIL)
DRINSTRUMENT CLUSTER 8J - 31

required. Refer to the appropriate diagnostic infor-
mation.
TRANS TEMP INDICATOR
DESCRIPTION
A transmission over-temperature indicator is stan-
dard equipment on all instrument clusters (Fig. 31).
However, on vehicles not equipped with an optional
automatic transmission, this indicator is electroni-
cally disabled. The transmission over-temperature
indicator is located on the left side of the instrument
cluster, to the left of the fuel gauge. The transmission
over-temperature indicator consists of a stencil-like
cutout of the words ªTRANS TEMPº in the opaque
layer of the instrument cluster overlay. The dark
outer layer of the overlay prevents the indicator from
being clearly visible when it is not illuminated. A red
Light Emitting Diode (LED) behind the cutout in the
opaque layer of the overlay causes the ªTRANS
TEMPº text to appear in red through the translucent
outer layer of the overlay when the indicator is illu-
minated from behind by the LED, which is soldered
onto the instrument cluster electronic circuit board.
The transmission over-temperature indicator is ser-
viced as a unit with the instrument cluster.
OPERATION
The transmission over-temperature indicator gives
an indication to the vehicle operator when the trans-
mission fluid temperature is excessive, which may
lead to accelerated transmission component wear or
failure. This indicator is controlled by a transistor on
the instrument cluster circuit board based upon clus-
ter programming and electronic messages received by
the cluster from the Powertrain Control Module
(PCM) over the Programmable Communications
Interface (PCI) data bus. The transmission over-tem-
perature indicator Light Emitting Diode (LED) is
completely controlled by the instrument cluster logic
circuit, and that logic will only allow this indicator to
operate when the instrument cluster receives a bat-
tery current input on the fused ignition switch out-
put (run-start) circuit. Therefore, the LED will
always be off when the ignition switch is in any posi-
tion except On or Start. The LED only illuminates
when it is provided a path to ground by the instru-
ment cluster transistor. The instrument cluster will
turn on the transmission over-temperature indicator
for the following reasons:²Bulb Test- Each time the ignition switch is
turned to the On position the transmission over-tem-
perature indicator is illuminated for about two sec-
onds as a bulb test.
²Trans Over-Temp Lamp-On Message- Each
time the cluster receives a trans over-temp lamp-on
message from the PCM indicating that the transmis-
sion fluid temperature is 135É C (275É F) or higher,
the indicator will be illuminated and a single chime
tone is sounded. The indicator remains illuminated
until the cluster receives a trans over-temp lamp-off
message from the PCM, or until the ignition switch
is turned to the Off position, whichever occurs first.
The chime tone feature will only repeat during the
same ignition cycle if the transmission over-tempera-
ture indicator is cycled off and then on again by the
appropriate trans over-temp messages from the PCM.
²Actuator Test- Each time the cluster is put
through the actuator test, the transmission over-tem-
perature indicator will be turned on, then off again
during the bulb check portion of the test to confirm
the functionality of the LED and the cluster control
circuitry.
The PCM continually monitors the transmission
temperature sensor to determine the transmission
operating condition. The PCM then sends the proper
trans over-temp lamp-on or lamp-off messages to the
instrument cluster. If the instrument cluster turns on
the transmission over-temperature indicator due to a
high transmission oil temperature condition, it may
indicate that the transmission and/or the transmis-
sion cooling system are being overloaded or that they
require service. For further diagnosis of the trans-
mission over-temperature indicator or the instrument
cluster circuitry that controls the LED, (Refer to 8 -
ELECTRICAL/INSTRUMENT CLUSTER - DIAGNO-
SIS AND TESTING). For proper diagnosis of the
transmission temperature sensor, the PCM, the PCI
data bus, or the electronic message inputs to the
instrument cluster that control the transmission
over-temperature indicator, a DRBIIItscan tool is
required. Refer to the appropriate diagnostic infor-
mation.
TURN SIGNAL INDICATOR
DESCRIPTION
Two turn signal indicators, one right and one left,
are standard equipment on all instrument clusters
(Fig. 32). The turn signal indicators are located near
Fig. 31 Transmission Overtemp Indicator
Fig. 32 Turn Signal Indicators
8J - 40 INSTRUMENT CLUSTERDR
TOW/HAUL INDICATOR (Continued)

cator is electronically disabled. The upshift indicator
consists of an upward pointed arrow icon, which
appears on the right side of the electronic gear selec-
tor indicator Vacuum Fluorescent Display (VFD)
unit. The VFD is soldered onto the cluster electronic
circuit board and is visible through a window with a
smoked clear lens located on the lower edge of the
speedometer gauge dial face of the cluster overlay.
The dark lens over the VFD prevents the indicator
from being clearly visible when it is not illuminated.
The icon appears in a blue-green color and at the
same lighting level as the odometer/trip odometer
information when it is illuminated by the instrument
cluster electronic circuit board. The upshift indicator
is serviced as a unit with the instrument cluster.
OPERATION
The upshift indicator gives an indication to the
vehicle operator when the manual transmission
should be shifted to the next highest gear in order to
achieve the best fuel economy. This indicator is con-
trolled by the instrument cluster circuit board based
upon cluster programming and electronic messages
received by the cluster from the Powertrain Control
Module (PCM) on vehicles with a gasoline engine, or
from the Engine Control Module (ECM) on vehicles
with a diesel engine over the Programmable Commu-
nications Interface (PCI) data bus. The upshift indi-
cator is completely controlled by the instrument
cluster logic circuit, and that logic will only allow
this indicator to operate when the instrument cluster
receives a battery current input on the fused ignition
switch output (run-start) circuit. Therefore, the indi-
cator will always be off when the ignition switch is in
any position except On or Start. The indicator only
illuminates when it is switched to ground by the
instrument cluster circuitry. The instrument cluster
will turn on the upshift indicator for the following
reasons:
²Upshift Lamp-On Message- Each time the
cluster receives an upshift lamp-on message from the
PCM or ECM indicating the engine speed and load
conditions are right for a transmission upshift to
occur, the upshift indicator is illuminated. The indi-
cator remains illuminated until the cluster receives
an upshift lamp-off message from the PCM or ECM,
or until the ignition switch is turned to the Off posi-
tion, whichever occurs first. The PCM or ECM will
normally send an upshift lamp-off message three to
five seconds after a lamp-on message, if an upshift is
not performed. The indicator will then remain off
until the vehicle stops accelerating and is brought
back into the range of indicator operation, or until
the transmission is shifted into another gear.
²Actuator Test- Each time the cluster is put
through the actuator test, the upshift indicator willbe turned on, then off again during the VFD portion
of the test to confirm the functionality of the VFD
and the cluster control circuitry.
On vehicles with a gasoline engine, the PCM con-
tinually monitors the engine speed and load condi-
tions to determine the proper fuel and ignition
requirements. On vehicles with a diesel engine, the
ECM continually monitors the engine speed and load
conditions to determine the proper fuel requirements.
The PCM or ECM then sends the proper upshift indi-
cator lamp-on and lamp-off messages to the instru-
ment cluster. For further diagnosis of the upshift
indicator or the instrument cluster circuitry that con-
trols the indicator, (Refer to 8 - ELECTRICAL/IN-
STRUMENT CLUSTER - DIAGNOSIS AND
TESTING). For proper diagnosis of the PCM, the
ECM, the PCI data bus, or the electronic message
inputs to the instrument cluster that control the
upshift indicator, a DRBIIItscan tool is required.
Refer to the appropriate diagnostic information.
VOLTAGE GAUGE
DESCRIPTION
A voltage gauge is standard equipment on all
instrument clusters. The voltage gauge is located in
the upper left quadrant of the instrument cluster,
above the fuel gauge. The voltage gauge consists of a
movable gauge needle or pointer controlled by the
instrument cluster circuitry and a fixed 90 degree
scale on the cluster overlay that reads left-to-right
from ªLº (or Low) to ªHº (or High) for gasoline
engines. On vehicles with a diesel engine, the scale
reads from ª8º to ª18º volts. An International Control
and Display Symbol icon for ªBattery Charging Con-
ditionº is located on the cluster overlay, directly
below the right end of the gauge scale (Fig. 34). The
voltage gauge graphics are black against a white
field except for a single red graduation at each end of
the gauge scale, making them clearly visible within
the instrument cluster in daylight. When illuminated
from behind by the panel lamps dimmer controlled
cluster illumination lighting with the exterior lamps
turned On, the black graphics appear blue and the
red graphics still appear red. The orange gauge nee-
dle is internally illuminated. Gauge illumination is
provided by replaceable incandescent bulb and bulb
holder units located on the instrument cluster elec-
tronic circuit board. The voltage gauge is serviced as
a unit with the instrument cluster.
Fig. 34 Battery Charging Condition Icon
8J - 42 INSTRUMENT CLUSTERDR
UPSHIFT INDICATOR (Continued)