dimensions DODGE RAM 2003 Service Owner's Manual

SPECIFICATIONS
TRANSMISSION
GENERAL
Component Metric Inch
Planetary end play 0.150-1.22
mm0.006-0.048
in.
Input shaft end play 0.86-2.13
mm0.034-0.084
in.
Clutch pack clearance/
Front.1.78-3.28
mm0.070-0.129
in.
Clutch pack clearance/
Rear.0.635-0.914
mm0.025-0.036
in.
Front clutch 3 discs
Rear clutch 4 discs
Overdrive clutch 4 discs
Direct clutch 8 discs
Band adjustment from
72 in. lbs.
Front band Back off 2 7/8 turns
Rear band Back off 2 turns
Recommended fluid MoparTATF +4, Automatic
Transmission FluidGEAR RATIOS
1ST GEAR 2.45:1
2ND GEAR 1.45:1
3RD GEAR 1.0:1
4TH GEAR 0.69:1
REVERSE 2.21:1
THRUST WASHER/SPACER/SNAP-RING DIMENSIONS
Component Metric Inch
Front clutch thrust washer (reaction shaft support hub) 1.55 mm 0.061 in.
2.15 mm 0.084 in.
2.59 mm 0.102 in.
Rear clutch thrust washer (clutch retainer) 1.55 mm 0.061 in.
Intermediate shaft thrust plate (shaft hub pilot) 1.5-1.6 mm 0.060-0.063 in.
Output shaft thrust washer (rear clutch hub) 1.3-1.4 mm 0.052-0.054 in.
1.75-1.8 mm 0.068-0.070 in.
2.1-2.2 mm 0.083-0.085 in.
Rear clutch pack snap-ring 1.5-1.6 mm 0.060-0.062 in.
1.9-1.95 mm 0.074-0.076 in.
Planetary geartrain snap-ring (at front of output shaft) 1.4-1.5 mm 0.055-0.059 in.
1.6-1.7 mm 0.062-0.066 in.
Overdrive piston thrust plate Thrust plate and spacer are
select fit. Refer to size
charts and selection
procedures in Overdrive
Unit D&A procedures Intermediate shaft spacer
DRAUTOMATIC TRANSMISSION - 46RE 21 - 187
AUTOMATIC TRANSMISSION - 46RE (Continued)

SPECIFICATIONS
TRANSMISSION
GENERAL
Component Metric Inch
Planetary end play 0.150-1.22
mm0.006-0.048
in.
Input shaft end play 0.86-2.13
mm0.034-0.084
in.
Clutch pack clearance/
Front.2.5-4.09
mm0.098-0.161
in.
Clutch pack clearance/
Rear.0.635-0.914
mm0.025-0.036
in.
Front clutch 5 discs
Rear clutch 4 discs
Overdrive clutch 5(STD) or 6 (HO) discs
Direct clutch 23 single sided discs
Band adjustment from
72 in. lbs.
Front band Back off 1 3/4 turns
Rear band Back off 3 turns
Recommended fluid MoparTATF +4, Automatic
Transmission FluidGEAR RATIOS
1ST GEAR 2.45:1
2ND GEAR 1.45:1
3RD GEAR 1.00:1
4TH GEAR 0.69:1
REVERSE 2.21:1
THRUST WASHER/SPACER/SNAP-RING DIMENSIONS
Component Metric Inch
Front clutch thrust washer (reaction shaft support
hub)1.55 mm 0.061 in.
2.15 mm 0.084 in.
2.59 mm 0.102 in.
Rear clutch thrust washer (clutch retainer) 1.55 mm 0.061 in.
Intermediate shaft thrust plate (shaft hub pilot) 1.5-1.6 mm 0.060-0.063 in.
Output shaft thrust washer (rear clutch hub) 1.3-1.4 mm 0.052-0.054 in.
1.75-1.8 mm 0.068-0.070 in.
2.1-2.2 mm 0.083-0.085 in.
Rear clutch pack snap-ring 1.5-1.6 mm 0.060-0.062 in.
1.9-1.95 mm 0.074-0.076 in.
Planetary geartrain snap-ring (at front of output
shaft)1.4-1.5 mm 0.055-0.059 in.
1.6-1.7 mm 0.062-0.066 in.
Overdrive piston thrust plate Thrust plate and spacer are select
fit. Refer to size charts and
selection procedures in Overdrive
Unit D&A procedures Intermediate shaft spacer
21 - 368 AUTOMATIC TRANSMISSION - 48REDR
AUTOMATIC TRANSMISSION - 48RE (Continued)

BODY STRUCTURE
TABLE OF CONTENTS
page page
GAP AND FLUSH
SPECIFICATIONS.......................95
OPENING DIMENSIONS
SPECIFICATIONS - BODY OPENING
DIMENSIONS.........................99
SEALER LOCATIONS
SPECIFICATIONS......................103STRUCTURAL ADHESIVE LOCATIONS
SPECIFICATIONS......................113
WELD LOCATIONS
SPECIFICATIONS......................122
GAP AND FLUSH
SPECIFICATIONS
GAP & FLUSH DIMENSIONS INDEX
DESCRIPTION FIGURE
STANDARD CAB 1
QUAD CAB 2
PICKUP BOX 3
DRBODY STRUCTURE 23 - 95

OPENING DIMENSIONS
SPECIFICATIONS - BODY OPENING
DIMENSIONS
INDEX
DESCRIPTION FIGURE
WINDSHIELD OPENING 4
DOOR OPENING - STANDARD
CAB5
DOOR OPENINGS - QUAD CAB 6
REAR WINDOW OPENING 7
ENGINE COMPARTMENT/FRONT
STRUCTURE8
Fig. 4 WINDSHIELD OPENING
DRBODY STRUCTURE 23 - 99

Fig. 5 DOOR OPENING - STANDARD CAB
Fig. 6 DOOR OPENINGS - QUAD CAB
23 - 100 BODY STRUCTUREDR
OPENING DIMENSIONS (Continued)

Fig. 7 REAR WINDOW OPENING
DRBODY STRUCTURE 23 - 101
OPENING DIMENSIONS (Continued)

Fig. 8 ENGINE COMPARTMENT/FRONT STRUCTURE
23 - 102 BODY STRUCTUREDR
OPENING DIMENSIONS (Continued)

NOTE: The air gap is determined by the spacer
shims. When installing an original, or a new clutch
assembly, try the original shims first. When install-
ing a new clutch onto a compressor that previously
did not have a clutch, use a 1.0, 0.50, and 0.13 mil-
limeter (0.040, 0.020, and 0.005 inch) shims from the
new clutch hardware package that is provided with
the new clutch.
(9) To complete the procedure, (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING/A/C
COMPRESSOR - INSTALLATION).
A/C COMPRESSOR CLUTCH
RELAY
DESCRIPTION
The compressor clutch relay is a International
Standards Organization (ISO) micro-relay. The termi-
nal designations and functions are the same as a con-
ventional ISO relay. However, the micro-relay
terminal orientation (footprint) is different, the cur-
rent capacity is lower, and the relay case dimensions
are smaller than those of the conventional ISO relay.
The compressor clutch relay is located in the Power
Distribution Center (PDC) in the engine compart-
ment. Refer to the PDC label for relay identification
and location.
OPERATION
The compressor clutch relay is a electromechanical
device that switches battery current to the compres-
sor clutch coil when the Powertrain Control Module
(PCM) grounds the coil side of the relay. The PCM
responds to inputs from the A/C Heater mode control
switch, the A/C low pressure switch, and the A/C
high pressure switch. (Refer to 24 - HEATING & AIR
CONDITIONING/CONTROLS/A/C COMPRESSOR
CLUTCH RELAY - DIAGNOSIS AND TESTING)
The compressor clutch relay cannot be repaired
and, if faulty or damaged, it must be replaced.
DIAGNOSIS AND TESTING - COMPRESSOR
CLUTCH RELAY
RELAY TEST
The compressor clutch relay (Fig. 10) is located in
the Power Distribution Center (PDC). Refer to the
PDC label for relay identification and location.
Remove the relay from the PDC to perform the fol-
lowing tests:
(1) A relay in the de-energized position should
have continuity between terminals 87A and 30, and
no continuity between terminals 87 and 30. If OK, go
to Step 2. If not OK, replace the faulty relay.(2) Resistance between terminals 85 and 86 (elec-
tromagnet) should be 67.5 to 82.5 ohms. If OK, go to
Step 3. If not OK, replace the faulty relay.
(3) Connect a battery to terminals 85 and 86.
There should now be continuity between terminals
30 and 87, and no continuity between terminals 87A
and 30. If OK, see Relay Circuit Test. If not OK,
replace the faulty relay.
RELAY CIRCUIT TEST
For circuit descriptions and diagrams, (Refer to
Appropriate Wiring Information).
(1) The relay common feed terminal cavity (30) is
connected to fused battery feed. There should be bat-
tery voltage at the cavity for relay terminal 30 at all
times. If OK, go to Step 2. If not OK, repair the open
circuit to the fuse in the PDC as required.
(2) The relay normally closed terminal (87A) is not
used in this application. Go to Step 3.
(3) The relay normally open terminal cavity (87) is
connected to the compressor clutch coil. There should
be continuity between this cavity and the A/C com-
pressor clutch relay output circuit cavity of the com-
pressor clutch coil wire harness connector. If OK, go
to Step 4. If not OK, repair the open circuit as
required.
(4) The relay coil battery terminal (86) is con-
nected to the fused ignition switch output (run/start)
circuit. There should be battery voltage at the cavity
Fig. 10 COMPRESSOR CLUTCH RELAY
30 - COMMON FEED
85 - COIL GROUND
86 - COIL BATTERY
87 - NORMALLY OPEN
87A - NORMALLY CLOSED
DRCONTROLS 24 - 13
A/C COMPRESSOR CLUTCH (Continued)

BIN - INSTALLATION, STORAGE.........23-62
BIN - INSTALLATION, UNDER SEAT
STORAGE...........................23-81
BIN - REMOVAL, STORAGE.............23-62
BIN - REMOVAL, UNDER SEAT STORAGE . . 23-81
BIN COVERING - INSTALLATION, UNDER
SEAT STORAGE......................23-81
BIN COVERING - REMOVAL, UNDER
SEAT STORAGE......................23-81
BIN LATCH - INSTALLATION, UNDER
SEAT STORAGE......................23-81
BIN LATCH - REMOVAL, UNDER SEAT
STORAGE...........................23-81
BLADE - DESCRIPTION, WIPER.........8R-19
BLADE - INSTALLATION, WIPER.........8R-20
BLADE - OPERATION, WIPER...........8R-19
BLADE - REMOVAL, WIPER............8R-19
BLEEDING - STANDARD PROCEDURE......5-27
BLEEDING - STANDARD PROCEDURE,
ABS BRAKE..........................5-40
BLEEDING - STANDARD PROCEDURE,
MANUAL.............................5-5
BLEEDING - STANDARD PROCEDURE,
MASTER CYLINDER...................5-20
BLEEDING - STANDARD PROCEDURE,
PRESSURE...........................5-5
BLEND DOOR - INSTALLATION..........24-25
BLEND DOOR - REMOVAL.............24-24
BLEND DOOR ACTUATOR -
DESCRIPTION.......................24-16
BLEND DOOR ACTUATOR -
INSTALLATION.......................24-17
BLEND DOOR ACTUATOR - OPERATION . . . 24-16
BLEND DOOR ACTUATOR - REMOVAL....24-17
BLOCK - CLEANING, ENGINE . 9-127,9-200,9-249,
9-38,9-380
BLOCK - DESCRIPTION, BLOWER
MOTOR RESISTOR...................24-17
BLOCK - DESCRIPTION, ENGINE.....9-126,9-37
BLOCK - INSPECTION, ENGINE....9-127,9-200,
9-249,9-38,9-380
BLOCK - INSTALLATION, BLOWER
MOTOR RESISTOR...................24-18
BLOCK - INSTALLATION, BRAKE
JUNCTION...........................5-19
BLOCK - OPERATION, BLOWER MOTOR
RESISTOR..........................24-17
BLOCK - REMOVAL, BLOWER MOTOR
RESISTOR..........................24-18
BLOCK - REMOVAL, BRAKE JUNCTION....5-19
BLOCK HEATER - 5.9L DIESEL -
DESCRIPTION, ENGINE.................7-43
BLOCK HEATER - 5.9L DIESEL -
INSTALLATION, ENGINE................7-44
BLOCK HEATER - 5.9L DIESEL -
OPERATION, ENGINE...................7-43
BLOCK HEATER - 5.9L DIESEL -
REMOVAL, ENGINE....................7-43
BLOCK HEATER - DESCRIPTION, ENGINE . . . 7-42
BLOCK HEATER - DIAGNOSIS AND
TESTING, ENGINE.....................7-42
BLOCK HEATER - INSTALLATION,
ENGINE.............................7-43
BLOCK HEATER - OPERATION, ENGINE....7-42
BLOCK HEATER - REMOVAL, ENGINE......7-43
BLOCK REFACING - STANDARD
PROCEDURE, CYLINDER
...............9-312
BLOWER MOTOR - DESCRIPTION
.......24-25
BLOWER MOTOR - DIAGNOSIS AND
TESTING
...........................24-26
BLOWER MOTOR - INSTALLATION
.......24-26
BLOWER MOTOR - OPERATION
.........24-25
BLOWER MOTOR - REMOVAL
...........24-26
BLOWER MOTOR RESISTOR -
DIAGNOSIS AND TESTING
.............24-18
BLOWER MOTOR RESISTOR BLOCK -
DESCRIPTION
.......................24-17
BLOWER MOTOR RESISTOR BLOCK -
INSTALLATION
.......................24-18
BLOWER MOTOR RESISTOR BLOCK -
OPERATION
.........................24-17
BLOWER MOTOR RESISTOR BLOCK -
REMOVAL
..........................24-18
BLOWER MOTOR SWITCH -
DESCRIPTION
.......................24-18
BLOWER MOTOR SWITCH - DIAGNOSIS
AND TESTING
.......................24-18BLOWER MOTOR SWITCH -
INSTALLATION.......................24-19
BLOWER MOTOR SWITCH - OPERATION . . 24-18
BLOWER MOTOR SWITCH - REMOVAL . . . 24-19
BODY - ADJUSTMENTS, VALVE . . 21-308,21-487
BODY - ASSEMBLY, VALVE......21-299,21-477,
21-590
BODY & CABLE - DESCRIPTION,
ANTENNA...........................8A-4
BODY & CABLE - INSTALLATION,
ANTENNA...........................8A-6
BODY & CABLE - OPERATION, ANTENNA . . . 8A-4
BODY & CABLE - REMOVAL, ANTENNA....8A-6
BODY - CLEANING, VALVE......21-298,21-476,
21-588
BODY - DESCRIPTION, THROTTLE.......14-45
BODY - DESCRIPTION, VALVE . . . 21-267,21-445,
21-584
BODY - DISASSEMBLY, VALVE . . . 21-287,21-465,
21-586
BODY - INSPECTION, VALVE....21-298,21-476,
21-588
BODY - INSTALLATION, THROTTLE.......14-47
BODY - INSTALLATION, VALVE . . . 21-307,21-486,
21-590
BODY - OPERATION, THROTTLE.........14-45
BODY - OPERATION, VALVE.....21-272,21-450,
21-585
BODY - REMOVAL, THROTTLE..........14-45
BODY - REMOVAL, VALVE . 21-286,21-464,21-585
BODY AND CABLE - DIAGNOSIS AND
TESTING, ANTENNA...................8A-4
BODY CODE PLATE - DESCRIPTION.....Intro.-4
BODY ISOLATORS - INSTALLATION......23-37
BODY ISOLATORS - REMOVAL..........23-36
BODY LUBRICATION - STANDARD
PROCEDURE.........................23-3
BODY OPENING DIMENSIONS -
SPECIFICATIONS.....................23-99
BODY PANEL REPAIR - STANDARD
PROCEDURE, PLASTIC.................23-3
BODY SIDE MOLDINGS - INSTALLATION . . 23-36
BODY SIDE MOLDINGS - REMOVAL......23-36
BODY, SPECIAL TOOLS................23-14
BODY VENT - INSTALLATION...........23-72
BODY VENT - REMOVAL...............23-72
BOOST PRESSURE - DIAGNOSIS AND
TESTING, TURBOCHARGER.............11-10
BOOSTER - DESCRIPTION, POWER
BRAKE..............................5-25
BOOSTER - DIAGNOSIS AND TESTING,
HYDRAULIC..........................5-25
BOOSTER - DIAGNOSIS AND TESTING,
MASTER CYLINDER/POWER.............5-20
BOOSTER - INSTALLATION, HYDRO-
BOOST BRAKE........................5-27
BOOSTER - INSTALLATION, POWER
BRAKE..............................5-25
BOOSTER - OPERATION, POWER BRAKE . . . 5-25
BOOSTER - REMOVAL, HYDRO-BOOST
BRAKE..............................5-27
BOOSTER - REMOVAL, POWER BRAKE....5-25
BOOT - INSTALLATION, 4WD FLOOR
SHIFT..............................23-64
BOOT - INSTALLATION, EXTENSION
HOUSING SEAL AND DUST......21-652,21-716
BOOT - REMOVAL, 4WD FLOOR SHIFT....23-63
BOOT - REMOVAL, EXTENSION HOUSING
SEAL AND DUST..............21-652,21-716
BORE - DE-GLAZE - STANDARD
PROCEDURE, CYLINDER...............9-313
BORE HONING - STANDARD
PROCEDURE, CYLINDER . 9-126,9-233,9-360,9-37
BORE REPAIR - STANDARD
PROCEDURE, CAM...................9-315
BORE REPAIR - STANDARD
PROCEDURE, CYLINDER...............9-313
BOX - INSTALLATION, CARGO..........23-37
BOX - INSTALLATION, GLOVE...........23-53
BOX - REMOVAL, CARGO..............23-37
BOX - REMOVAL, GLOVE..............23-53
BOX - TIE DOWN - INSTALLATION,
CARGO
............................23-37
BOX - TIE DOWN - REMOVAL, CARGO
....23-37
BOX LAMP/SWITCH - INSTALLATION,
GLOVE
.............................8L-25
BOX LAMP/SWITCH - REMOVAL, GLOVE
. . 8L-25
BOX LATCH - INSTALLATION, GLOVE
.....23-53BOX LATCH - REMOVAL, GLOVE.........23-53
B-PILLAR GRAB HANDLE -
INSTALLATION.......................23-69
B-PILLAR GRAB HANDLE - REMOVAL....23-69
B-PILLAR LOWER TRIM - INSTALLATION . . 23-65
B-PILLAR LOWER TRIM - REMOVAL.....23-64
B-PILLAR UPPER TRIM - INSTALLATION . . 23-65
B-PILLAR UPPER TRIM - REMOVAL......23-65
BRACKET - INSTALLATION, REARVIEW
MIRROR SUPPORT...................23-71
BRACKET - INSTALLATION, STEERING
COLUMN OPENING SUPPORT...........23-62
BRACKET - REMOVAL, STEERING
COLUMN OPENING SUPPORT...........23-61
BRACKETS - INSTALLATION, SEAT BACK
REAR - FOOTMANS LOOP..............23-85
BRACKETS - REMOVAL, SEAT BACK
REAR - FOOTMANS LOOP..............23-85
BRAKE - CLEANING, REAR DRUM IN
HAT ................................5-33
BRAKE - DESCRIPTION, CONTROLLER
ANTILOCK...........................8E-3
BRAKE - DESCRIPTION, PARKING........5-30
BRAKE - INSPECTION, REAR DRUM IN
HAT ................................5-33
BRAKE - INSTALLATION, CONTROLLER
ANTILOCK...........................8E-3
BRAKE - OPERATION, CONTROLLER
ANTILOCK...........................8E-3
BRAKE - OPERATION, PARKING..........5-30
BRAKE - REMOVAL, CONTROLLER
ANTILOCK...........................8E-3
BRAKE BLEEDING - STANDARD
PROCEDURE, ABS.....................5-40
BRAKE BOOSTER - DESCRIPTION,
POWER.............................5-25
BRAKE BOOSTER - INSTALLATION,
HYDRO-BOOST.......................5-27
BRAKE BOOSTER - INSTALLATION,
POWER.............................5-25
BRAKE BOOSTER - OPERATION, POWER . . . 5-25
BRAKE BOOSTER - REMOVAL,
HYDRO-BOOST.......................5-27
BRAKE BOOSTER - REMOVAL, POWER....5-25
BRAKE CABLE - INSTALLATION, FRONT
PARKING............................5-32
BRAKE CABLE - INSTALLATION, REAR
PARK...............................5-32
BRAKE CABLE - REMOVAL, FRONT
PARKING............................5-31
BRAKE CABLE - REMOVAL, REAR PARK . . . 5-31
BRAKE CALIPER ADAPTER MOUNT -
INSTALLATION, DISC...................5-17
BRAKE CALIPERS - DESCRIPTION, DISC . . . 5-11
BRAKE CALIPERS - OPERATION, DISC.....5-12
BRAKE FLUID CONTAMINATION -
DIAGNOSIS AND TESTING..............5-18
BRAKE FLUID LEVEL - STANDARD
PROCEDURE.........................5-18
BRAKE FLUID, SPECIFICATIONS..........5-18
BRAKE HOSE - INSTALLATION, FRONT......5-9
BRAKE HOSE - INSTALLATION, REAR.......5-9
BRAKE HOSE - REMOVAL, REAR..........5-8
BRAKE INDICATOR - DESCRIPTION,
BRAKE/PARK........................8J-18
BRAKE INDICATOR - DIAGNOSIS AND
TESTING...........................8J-19
BRAKE INDICATOR - OPERATION,
BRAKE/PARK........................8J-19
BRAKE JUNCTION BLOCK -
INSTALLATION........................5-19
BRAKE JUNCTION BLOCK - REMOVAL.....5-19
BRAKE LAMP - INSTALLATION...........8L-8
BRAKE LAMP - REMOVAL...............8L-8
BRAKE LAMP SWITCH - DESCRIPTION....8L-8
BRAKE LAMP SWITCH - DIAGNOSIS
AND TESTING........................8L-9
BRAKE LAMP SWITCH - INSTALLATION . . . 8L-10
BRAKE LAMP SWITCH - OPERATION......8L-8
BRAKE LAMP SWITCH - REMOVAL.......8L-9
BRAKE PADS/SHOES - INSTALLATION.....5-10
BRAKE PADS/SHOES - REMOVAL
.........5-10
BRAKE PROPORTIONING -
DESCRIPTION, ELECTRONIC VARIABLE
....5-43
BRAKE PROPORTIONING - OPERATION,
ELECTRONIC VARIABLE
................5-43
BRAKE SHOES - ADJUSTMENT, PARKING
. . 5-34
BRAKE, SPECIFICATIONS - BASE
..........5-7
4 INDEXDR
Description Group-Page Description Group-Page Description Group-Page

DIESEL ENGINE - DIAGNOSIS AND
TESTING, COOLING SYSTEM.............7-7
DIESEL ENGINE - INSTALLATION, 5.9L . . . 24-39,
24-42,24-44
DIESEL ENGINE - INSTALLATION,
EXCEPT V-10 OR.....................8R-17
DIESEL ENGINE - INSTALLATION, V-10
OR................................8R-17
DIESEL ENGINE - REMOVAL, 5.9L . . 24-37,24-40,
24-43,24-46
DIESEL ENGINE - REMOVAL, EXCEPT
V-10 OR ...........................8R-16
DIESEL ENGINE - REMOVAL, V-10 OR....8R-16
DIESEL ENGINE - STANDARD
PROCEDURE, DRAINING COOLING
SYSTEM 5.9L........................7-19
DIESEL ENGINE - STANDARD
PROCEDURE, REFILLING COOLING
SYSTEM 5.9L........................7-19
DIESEL ENGINE, SPECIAL TOOLS - 5.9L . . 9-294
DIESEL FUEL SYSTEM - DESCRIPTION . . . 14-57
DIESEL FUEL SYSTEM, SPECIAL TOOLS . . 14-60
DIESEL, SPECIFICATIONS - 5.9L.........9-293
DIFFERENTIAL - ASSEMBLY . . . 3-116,3-143,3-38,
3-63,3-88
DIFFERENTIAL - DESCRIPTION....3-114,3-141,
3-36,3-61,3-86
DIFFERENTIAL - DISASSEMBLY....3-115,3-142,
3-37,3-62,3-88
DIFFERENTIAL - INSTALLATION....3-117,3-144,
3-38,3-63,3-88
DIFFERENTIAL - OPERATION . . 3-114,3-141,3-36,
3-61,3-86
DIFFERENTIAL - REMOVAL . . . 3-115,3-142,3-36,
3-61,3-86
DIFFERENTIAL CASE BEARINGS -
INSTALLATION.....3-121,3-148,3-39,3-65,3-94
DIFFERENTIAL CASE BEARINGS -
REMOVAL.........3-121,3-148,3-39,3-64,3-93
DIFFERENTIAL TRAC-RITE - ASSEMBLY . . 3-120,
3-147
DIFFERENTIAL TRAC-RITE - CLEANING . . . 3-119,
3-146
DIFFERENTIAL TRAC-RITE -
DESCRIPTION..................3-118,3-145
DIFFERENTIAL TRAC-RITE -
DISASSEMBLY..................3-118,3-145
DIFFERENTIAL TRAC-RITE - INSPECTION . 3-119,
3-146
DIFFERENTIAL TRAC-RITE - OPERATION . . 3-118,
3-145
DIFFERENTIAL-TRAC-LOK - ASSEMBLY....3-92
DIFFERENTIAL-TRAC-LOK -
DESCRIPTION........................3-89
DIFFERENTIAL-TRAC-LOK - DIAGNOSIS
AND TESTING........................3-89
DIFFERENTIAL-TRAC-LOK -
DISASSEMBLY........................3-90
DIFFERENTIAL-TRAC-LOK - OPERATION....3-89
DIMENSIONS - SPECIFICATIONS, BODY
OPENING...........................23-99
DIMENSIONS - SPECIFICATIONS, FRAME . . 13-17
DIODE - INSTALLATION............8W-01-14
DIODE - REMOVAL................8W-01-14
DIODE REPLACEMENT - STANDARD
PROCEDURE.........................24-7
DISC - INSTALLATION, CLUTCH...........6-6
DISC - REMOVAL, CLUTCH...............6-6
DISC BRAKE CALIPER ADAPTER MOUNT
- INSTALLATION......................5-17
DISC BRAKE CALIPERS - DESCRIPTION....5-11
DISC BRAKE CALIPERS - OPERATION.....5-12
DISCHARGE (ESD) SENSITIVE DEVICES -
STANDARD PROCEDURE,
ELECTROSTATIC...................8W-01-8
DISPLAY TEST MODE - DESCRIPTION,
STATE ..............................25-1
DISTRIBUTION - DESCRIPTION, POWER . 8W-97-1
DISTRIBUTION - OPERATION, POWER . . 8W-97-1
DISTRIBUTION DUCTS - INSTALLATION,
FLOOR.............................24-27
DISTRIBUTION DUCTS - REMOVAL,
FLOOR
.............................24-27
DISTRIBUTION SYSTEMS, SPECIAL
TOOLS - POWER
...................8W-97-2
DISTRIBUTOR - DESCRIPTION
..........8I-16
DISTRIBUTOR - INSTALLATION
..........8I-18
DISTRIBUTOR - OPERATION
............8I-16DISTRIBUTOR - REMOVAL..............8I-17
DISTRIBUTOR BUSHING - INSTALLATION . 9-258
DISTRIBUTOR BUSHING - REMOVAL.....9-258
DISTRIBUTOR CAP - 5.9L V-8 -
DIAGNOSIS AND TESTING..............8I-18
DISTRIBUTOR ROTOR - 5.9L V-8 -
DIAGNOSIS AND TESTING..............8I-19
DOME LAMP - DESCRIPTION...........8L-24
DOME LAMP - INSTALLATION..........8L-24
DOME LAMP - OPERATION.............8L-24
DOME LAMP - REMOVAL..............8L-24
DOOR - INSTALLATION...........23-18,23-28
DOOR - INSTALLATION, BLEND.........24-25
DOOR - INSTALLATION, DEFROST.......24-27
DOOR - INSTALLATION, FLOOR -
DEFROST...........................24-30
DOOR - INSTALLATION, FUEL FILL.......23-39
DOOR - INSTALLATION, RECIRC.........24-30
DOOR - REMOVAL...............23-18,23-28
DOOR - REMOVAL, BLEND.............24-24
DOOR - REMOVAL, DEFROST...........24-27
DOOR - REMOVAL, FLOOR - DEFROST....24-30
DOOR - REMOVAL, FUEL FILL..........23-39
DOOR - REMOVAL, RECIRC............24-30
DOOR ACTUATOR - DESCRIPTION,
BLEND.............................24-16
DOOR ACTUATOR - DESCRIPTION,
MODE...............................24-20
DOOR ACTUATOR - DESCRIPTION,
RECIRCULATION.....................24-22
DOOR ACTUATOR - INSTALLATION,
BLEND.............................24-17
DOOR ACTUATOR - INSTALLATION,
FLOOR - DEFROST...................24-20
DOOR ACTUATOR - INSTALLATION,
MODE.............................24-22
DOOR ACTUATOR - INSTALLATION,
RECIRCULATION.....................24-23
DOOR ACTUATOR - OPERATION, BLEND . . 24-16
DOOR ACTUATOR - OPERATION, MODE . . . 24-21
DOOR ACTUATOR - OPERATION,
RECIRCULATION.....................24-22
DOOR ACTUATOR - REMOVAL, BLEND....24-17
DOOR ACTUATOR - REMOVAL, FLOOR -
DEFROST...........................24-19
DOOR ACTUATOR - REMOVAL, MODE....24-21
DOOR ACTUATOR - REMOVAL,
RECIRCULATION.....................24-22
DOOR AJAR INDICATOR - DESCRIPTION . . 8J-23
DOOR AJAR INDICATOR - OPERATION....8J-23
DOOR AJAR SWITCH - DESCRIPTION....8L-25
DOOR AJAR SWITCH - OPERATION......8L-25
DOOR GLASS - INSTALLATION.....23-20,23-30
DOOR GLASS - REMOVAL........23-20,23-30
DOOR GLASS RUN WEATHERSTRIP -
INSTALLATION, FRONT................23-92
DOOR GLASS RUN WEATHERSTRIP -
INSTALLATION, REAR.................23-93
DOOR GLASS RUN WEATHERSTRIP -
REMOVAL, FRONT....................23-92
DOOR GLASS RUN WEATHERSTRIP -
REMOVAL, REAR.....................23-93
DOOR INNER BELT MOLDING -
INSTALLATION, FRONT................23-93
DOOR INNER BELT MOLDING -
INSTALLATION, REAR.................23-94
DOOR INNER BELT MOLDING -
REMOVAL, FRONT....................23-93
DOOR INNER BELT MOLDING -
REMOVAL, REAR
.....................23-94
DOOR LOCK MOTOR - DESCRIPTION
......8N-5
DOOR LOCK MOTOR - DIAGNOSIS AND
TESTING
............................8N-5
DOOR LOCK MOTOR - OPERATION
.......8N-5
DOOR MODULE - DESCRIPTION, DRIVER
. . 8N-5
DOOR MODULE - DIAGNOSIS AND
TESTING, DRIVER
.....................8N-6
DOOR MODULE - INSTALLATION,
DRIVER
.............................8N-7
DOOR MODULE - OPERATION, DRIVER
....8N-5
DOOR MODULE - REMOVAL, DRIVER
.....8N-7
DOOR OPENING SEAL - INSTALLATION
. . . 23-92
DOOR OPENING SEAL - REMOVAL
.......23-92
DOOR OUTER BELT MOLDING -
INSTALLATION, FRONT
................23-93
DOOR OUTER BELT MOLDING -
INSTALLATION, REAR
.................23-94DOOR OUTER BELT MOLDING -
REMOVAL, FRONT....................23-93
DOOR OUTER BELT MOLDING -
REMOVAL, REAR.....................23-94
DOOR SILL TRIM COVER -
INSTALLATION, REAR.................23-72
DOOR SILL TRIM COVER - REMOVAL,
REAR..............................23-72
DOUBLE INVERTED FLARING -
STANDARD PROCEDURE.................5-7
DRAG LINK - INSTALLATION............19-35
DRAG LINK - REMOVAL...............19-35
DRAIN AND REFILL - STANDARD
PROCEDURE, FLUID.....21-617,21-652,21-682,
21-716
DRAIN CIRCUIT - OPERATION, FUEL.....14-78
DRAINBACK VALVE - DESCRIPTION,
TORQUE CONVERTER..........21-262,21-440
DRAINBACK VALVE - OPERATION,
TORQUE CONVERTER..........21-262,21-440
DRAINBACK VALVE - STANDARD
PROCEDURE, TORQUE CONVERTER....21-262,
21-440
DRAINING AT FUEL FILTER - STANDARD
PROCEDURES, WATER................14-57
DRAINING COOLING SYSTEM
3.7L/4.7L/5.7L ENGINE - STANDARD
PROCEDURE.........................7-18
DRAINING COOLING SYSTEM 5.9L
DIESEL ENGINE - STANDARD
PROCEDURE.........................7-19
DRAINING COOLING SYSTEM 5.9L/8.0L
ENGINE - STANDARD PROCEDURE........7-18
DRAW TEST - STANDARD PROCEDURE,
IGNITION-OFF.......................8F-11
DRIP RAIL WEATHERSTRIP -
INSTALLATION.......................23-91
DRIP RAIL WEATHERSTRIP - REMOVAL . . 23-91
DRIP RAIL WEATHERSTRIP RETAINER -
INSTALLATION.......................23-92
DRIP RAIL WEATHERSTRIP RETAINER -
REMOVAL..........................23-92
DRIVE - DIAGNOSIS AND TESTING,
ELECTRONICLY CONTOLLED VISCOUS
FAN ................................7-56
DRIVE - DIAGNOSIS AND TESTING,
VISCOUS FAN........................7-54
DRIVE BELT - DIAGNOSIS AND TESTING,
ACCESSORY.................7-25,7-28,7-31
DRIVE BELTS - 3.7L / 4.7L -
INSTALLATION........................7-27
DRIVE BELTS - 3.7L / 4.7L - REMOVAL....7-27
DRIVE BELTS - 5.9L - INSTALLATION......7-31
DRIVE BELTS - 5.9L - REMOVAL.........7-30
DRIVE BELTS - 5.9L DIESEL -
INSTALLATION........................7-34
DRIVE BELTS - 5.9L DIESEL - REMOVAL . . . 7-34
DRIVE LEARN - STANDARD PROCEDURE . . 8E-21
DRIVE SYSTEM - DESCRIPTION, TIMING . . 9-164
DRIVE SYSTEM - OPERATION, TIMING....9-164
DRIVE VISCOUS CLUTCH - 5.9L DIESEL
- DESCRIPTION, FAN...................7-55
DRIVE VISCOUS CLUTCH - 5.9L DIESEL
- OPERATION, FAN....................7-55
DRIVE VISCOUS CLUTCH -
DESCRIPTION, FAN....................7-54
DRIVE VISCOUS CLUTCH - OPERATION,
FAN ................................7-54
DRIVER AIRBAG - DESCRIPTION........8O-22
DRIVER AIRBAG - INSTALLATION.......8O-24
DRIVER AIRBAG - OPERATION..........8O-23
DRIVER AIRBAG - REMOVAL...........8O-23
DRIVER DOOR MODULE - DESCRIPTION . . . 8N-5
DRIVER DOOR MODULE - DIAGNOSIS
AND TESTING........................8N-6
DRIVER DOOR MODULE - INSTALLATION . . 8N-7
DRIVER DOOR MODULE - OPERATION....8N-5
DRIVER DOOR MODULE - REMOVAL......8N-7
DRIVER SEAT SWITCH - DESCRIPTION . . . 8N-15
DRIVER SEAT SWITCH - DIAGNOSIS
AND TESTING.......................8N-15
DRIVER SEAT SWITCH - INSTALLATION
. . 8N-16
DRIVER SEAT SWITCH - OPERATION
.....8N-15
DRIVER SEAT SWITCH - REMOVAL
......8N-16
DRIVER SIDE BEZEL - INSTALLATION,
INSTRUMENT PANEL
..................23-59
DRIVER SIDE BEZEL - REMOVAL,
INSTRUMENT PANEL
..................23-58
DRINDEX 11
Description Group-Page Description Group-Page Description Group-Page