engine DODGE RAM 3500 DIESEL 2006 3.G Owners Manual

INTRODUCTION
This manual has been prepared with the assistance of
service and engineering specialists to acquaint you with
the operation and maintenance of your new vehicle. It is
supplemented by a Warranty Information Booklet and
various customer oriented documents. You are urged to
read these publications carefully. Following the instruc-
tions and recommendations in this manual will help
assure safe and enjoyable operation of your vehicle.
NOTE: After you read the manual, it should be stored
in the vehicle for convenient reference and remain with
the vehicle when sold, so that the new owner will be
aware of all safety warnings.When it comes to service, remember that your dealer
knows your vehicle best, has the factory-trained techni-
cians and genuine Moparparts, and is interested in
your satisfaction.
WARNING!
Engine exhaust, some of its constituents, and certain
vehicle components contain or emit chemicals
known to the State of California to cause cancer and
birth defects or other reproductive harm. In addition,
certain fluids contained in vehicles and certain prod-
ucts of component wear contain or emit chemicals
known to the State of California to cause cancer and
birth defects or other reproductive harm.
4 INTRODUCTION

A MESSAGE FROM DAIMLERCHRYSLER
CORPORATION
DaimlerChrysler Corporation and Cummins welcome
you as a new Dodge Ram Cummins Turbo Diesel-
powered truck owner.
Almost 100% of the heavy duty trucks in the United
States are diesel powered because of the fuel economy,
rugged durability, and high torque which permits pulling
heavy loads. Cummins engines power well over half of
these trucks. Now this same technology and proven
performance is yours in your new Dodge Ram truck
equipped with the Cummins 5.9 liter, Turbocharged,
Charge Air Cooled, Diesel engine.
Your diesel truck will sound, feel, drive, and operate
differently from a gasoline-powered truck. It is important
that you read and understand this manual. You may find
that some of the starting, operating, and maintenance
procedures are different. However, they are simple tofollow and careful adherence to them will ensure that
you take full advantage of the features of this engine.
Thank you for choosing the Dodge Ram truck with
Cummins Turbo Diesel power.
HOW TO USE THIS MANUAL
Consult the table of contents to determine which section
contains the information you desire.
The detailed index, at the rear of this manual, contains a
complete listing of all subjects.
WARNINGS AND CAUTIONS
This manual containsWARNINGSagainst operating
procedures which could result in an accident or bodily
injury. It also containsCAUTIONSagainst procedures
which could result in damage to your vehicle. If you do
not read this entire manual you may miss important
information. Observe all Warnings and Cautions.
INTRODUCTION 5
1

▫Rearming Of The System.................26
▫To Set The Alarm......................27
▫To Disarm The System...................27

Windows.............................28
▫Power Windows—If Equipped.............28
▫Power Sliding Rear Window—If Equipped....29
▫Sliding Rear Window—If Equipped.........30
▫Wind Buffeting........................30

Occupant Restraints
(2500/3500/Mega Cab Only)................30
▫Lap/Shoulder Belts.....................31
▫Adjustable Upper Shoulder Belt Anchorage....38
▫Automatic Locking Restraint (ALR) Mode –
If Equipped..........................39▫Center Lap Belts.......................40
▫Seat Belt Pretensioners...................40
▫Enhanced Driver Seat Belt Reminder System
(BeltAlert)...........................41
▫Seat Belts And Pregnant Women............42
▫Seat Belt Extender......................42
▫Driver And Right Front Passenger Supplemental
Restraint System (SRS)—Airbag............43
▫Event Data Recorder (EDR)...............54
▫Child Restraint........................55

New Engine Break-In.....................69

Safety Tips............................70
▫Transporting Passengers.................70
▫Lock Your Vehicle......................70
10 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

loss of security protection. Additional Sentry Keys or
Mobil Speed-pass™ devices held against or immediately
adjacent to the ignition key when starting the engine may
cause vehicle starting problems. If a problem occurs,
remove the Sentry Key from the key-ring and attempt to
start the vehicle again. Pagers, cell phones, walkman, etc.
will have no effect on this system.
TheSecurity Light, located in the instrument cluster,
will illuminate for about 3 seconds when the ignition
switch is first turned to the ON position. If the vehicle
electronics do not receive a valid signal from the ignition
key, theSecurity Lightwill flash continuously to signal
that the vehicle has been immobilized. If theSecurity
Lightremains on during vehicle operation, it indicates a
fault in the system electronics. If this option was ordered,
all of the keys provided with your new vehicle have been
programmed to the vehicle electronics.Replacement Keys
NOTE:Only keys that have been programmed to the
vehicle electronics can be used to start the vehicle. Once
a Sentry Key has been programmed to a vehicle, it cannot
be programmed to any other vehicle.
At the time of purchase, the original owner is provided
with a four digit PIN. This number is required for dealer
replacement of keys. Duplication of keys may be per-
formed at an authorized dealer or by using the Customer
Key Programming procedure. This procedure consists of
programming a blank key to the vehicle electronics. A
blank key is one which has never been programmed and
needs to be cut.
NOTE:When having the Sentry Key System serviced,
bring all vehicle keys to the dealer.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 13
2

Automatic Door Locks
If this feature is enabled, your door locks will lock
automatically when the vehicle’s speed exceeds 15 mph.
This feature is enabled when your vehicle is shipped
from the assembly plant and can be disabled by using the
following procedure:
1. Enter your vehicle and close all doors.
2. Fasten your seat belt (Fastening the seat belt will
cancel any chiming that may confuse you during this
programming procedure).
3. Place the key into the ignition.
4. Within 15 seconds cycle the key from the LOCK
position to the ON/RUN position a minimum of four
times; ending in the LOCK position (Do not start the
engine).5. Within 30 seconds, press the driver’s door lock switch
in the LOCK direction.
6. A single chime will be heard to indicate the feature has
been disabled.
7. To reactivate this feature, repeat the above steps.
8. If a chime is not heard, program mode was canceled
before the feature could be disabled. If necessary, repeat
the above procedure.
Auto Unlock Feature
This feature unlocks all of the doors of the vehicle when
any door is opened. This will occur only after the vehicle
has been shifted into the Park position after the vehicle
has been driven (shifted out of Park and all doors closed).
This feature will not operate if there is any manual
operation of the power door locks (Lock or Unlock).
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 19
2

Auto Unlock Feature Programming
Customer Programming sequence to enable or disable
the Auto Unlock Feature:
1. Enter your vehicle and close all doors.
2. Fasten your seat belt (fastening the seat belt will cancel
any chimes that may be confusing during this program-
ming procedure).
3. Insert the key into the ignition.
4. Within 15 seconds, cycle the key from the LOCK
position to the ON/RUN position a minimum of four
times ending in the LOCK position(do not start the
engine).5. Within 30 seconds, press the driver’s door lock switch
in the UNLOCK direction.
6. A single chime will sound to indicate the feature has
been changed.
7. Repeat the above steps to alternate the availability of
this feature.
8. If a chime is not heard, program mode was canceled
before the feature could be changed. If necessary repeat
the above procedure.
20 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

NOTE:Do not touch the battery terminals that are on
the back housing or the printed circuit board.
1. With transmitter buttons facing down, use a flat blade
or dime to pry the two halves of the transmitter apart.
Make sure not to damage the rubber gasket during
removal.
2. Remove and replace the batteries. Be careful not to
disturb the metal terminal near the batteries. Install the
batteries with the positive terminal up, reference the note
+ SIDE UPon the inside of the bottom half of the
transmitter case. Avoid touching the new batteries with
your fingers. Skin oils may cause battery deterioration. If
you touch a battery, clean it with rubbing alcohol.
3. To reassemble the transmitter case snap the two halves
together. Make sure there is an even gap between the two
halves. Test transmitter operation.SECURITY ALARM SYSTEM — IF EQUIPPED
This system monitors the vehicle doors and ignition for
unauthorized operation. When the alarm is activated, the
system provides both audible and visual signals. For the
first 3 minutes the horn will sound and the headlights
and security telltale will flash repeatedly. For an addi-
tional 15 minutes only the headlights and security telltale
will flash. The engine will run only if a valid Sentry Key
is used to start the vehicle. Use of the Sentry Key will
disable the alarm.
Rearming of the System:
The security system will rearm itself after the 15 addi-
tional minutes of headlights and security telltale flashing,
if the system has not been disabled. If the condition
which initiated the alarm is still present, the system will
ignore that condition and monitor the remaining doors
and ignition.
26 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

To Set the Alarm:
The alarm will set when you use the power door locks, or
use the Keyless Entry transmitter to lock the doors. After
all the doors are locked and closed the SECURITY light in
the instrument cluster will flash rapidly to signal that the
system is arming. The security light in the instrument
panel cluster will flash rapidly for about 16 seconds to
indicate that the alarm is being set. After the alarm is set,
the security light will flash at a slower rate to indicate
that the system is armed.
NOTE:If the SECURITY light stays on continuously
during vehicle operation, have the system checked by
your dealer.
To Disarm the System:
Use the Keyless Entry transmitter to unlock the door. If
something has triggered the system in your absence, thehorn will sound three times when you unlock the doors
and the security lamp will flash for 30 seconds. Check the
vehicle for tampering.
The Security system will also disarm, if the vehicle is
started with a programmed Sentry Key. If an unpro-
grammed Sentry Key is used to start a vehicle, the engine
will run for 2 seconds and then the security alarm will be
initiated. To exit alarming mode, press the transmitter
Unlock button, or start the vehicle with a programmed
Sentry Key.
The Security Alarm System is designed to protect your
vehicle; however, you can create conditions where the
system will arm unexpectedly. If you remain in the
vehicle and lock the doors with the transmitter, the alarm
will sound when you pull the door handle to exit. The
door will be locked but the Security Alarm will not arm.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 27
2

NOTE:These devices are not a substitute for proper seat
belt placement by the occupant. The seat belt still must be
worn snugly and positioned properly.
The pretensioners are triggered by the airbag control
module. Like the airbags, the pretensioners are single use
items. After a collision that is severe enough to deploy
the airbags and pretensioners, both must be replaced.
Enhanced Driver Seat Belt Reminder System
(BeltAlert)
If the driver’s seat belt has not been buckled within 60
seconds of starting the vehicle and if the vehicle speed is
greater than 5 mph (8 km/h), the Enhanced Warning
System (BeltAlert) will alert the driver to buckle their seat
belt. The driver should also instruct all other occupants to
buckle their seat belts. Once the warning is triggered, the
Enhanced Warning System (BeltAlert) will continue to
chime and flash the Seat Belt Warning Light for 96
seconds or until the driver’s seat belt is buckled. TheEnhanced Warning System (BeltAlert) will be reactivated
if the ignition is cycled, driver’s seat belt is unbuckled for
more than 10 seconds and the vehicle speed is greater
than 5 mph (8 km/h).
The Enhanced Warning System (BeltAlert) can be en-
abled or disabled by your authorized dealer or by
following these steps:
NOTE:The following steps must occur within the first
60 seconds of the ignition switch being turned to the ON
or START position. DaimlerChrysler does not recom-
mend deactivating the Enhanced Warning System
(BeltAlert).
1. With all doors closed and the ignition switch in any
position except On or Start, buckle the driver’s seat belt.
2. Start the engine and wait for the Seat Belt Warning
Light to turn off.
THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 41
2

3. Within 60 seconds of starting the vehicle, unbuckle
and then re-buckle the driver’s seat belt at least three
times within 10 seconds, ending with the seat belt
buckled.
4. Turn off the engine. A single chime will sound to
signify that you have successfully completed the pro-
gramming.
The Enhanced Warning System (BeltAlert) can be reacti-
vated by repeating this procedure.
NOTE:Although the Enhanced Warning System
(BeltAlert) has been deactivated, the Seat Belt Warning
Light will continue to illuminate while the driver’s seat
belt remains unbuckled.Seat Belts and Pregnant Women
We recommend that pregnant women use seat belts
throughout their pregnancies. Keeping the mother safe is
the best way to keep the baby safe.
Pregnant women should wear the lap part of the belt
across the thighs and as snug against the hips as possible.
Keep the belt low so that it does not come across the
abdomen. That way the strong bones of the hips will take
the force if there is a collision.
Seat Belt Extender
If a seat belt is too short, even when fully extended, your
dealer can provide you with a seat belt extender. This
extender should be used only if the existing belt is not
long enough. When it is not required, remove the ex-
tender and store it.
42 THINGS TO KNOW BEFORE STARTING YOUR VEHICLE