DODGE RAM SRT-10 2006 Service Repair Manual

7. Remove rear extension (1) bolts (2).
8. Remove rear extension housing (2) from the rear
casehalf.Tapextensiononceortwicewithaplas-
tic mallet to break sealer bead and loosen it.

OIL PUMP AND REAR CASE
1. Disengage the oil pump pick-up tube (2) from the
oil pump (1).
NOTE: The oil pump pick-up tube seals to the oil
pump with an o-ring. Verify that the o-ring was
removed with the tube and is in good condition.
Replace the o-ring if necessary.
2. Remove the oil pump (3) from the rear output shaft
(2).

3. Remove rear case (2)-to-front case (1) bolts (3).
4. Remove the rear output shaft bearing inner snap-
ring (3) from the output shaft (1) using suitable
snap-ring pliers.
5. Remove the rear output shaft bearing inner snap-
ring (3) from the output shaft (1).

6. Loosen rear case (2) with pry tool to break sealer
bead. Insert tool at each end of case.
7. Unseat rear case from alignment dowels.
8. Remove the rear case (2) from the front case (1).

FRONT OUTPUT SHAFT AND DRIVE CHAIN
1. Remove the oil pick-up tube (3) and screen (2)
from the front case half (1).
2. Remove the shift rail spring (2) from the shift rail
(1).

3. Remove the front output shaft (1) drive sprocket (2)
retaining ring (3).
4. Remove the rear output shaft (1) drive sprocket (2)
retaining ring (3).
5. Pull front sprocket (3), rear sprocket, and chain (2)
upward until clear of the front and rear output shaft
sprocket splines.
6. Remove chain and sprockets as an assembly.

SHIFT FORKS AND MAINSHAFT
1. Shift transfer case into NEUTRAL.
2. Remove nut that retains the shift lever to sector
shaft. Then remove shift lever (3) and spacer from
the shaft.
3. Remove the sector support (2) with Socket 9033.
4. Remove the transfer case position sensor or switch
(2) from the front case half (1).
5. Loosen detent plug (2).

6. Remove detent plug (2), spring (3), and plunger
(4). Note that the plug has an O-ring seal. Remove
and discard this seal.
7. Usingascrewmountedinaslidehammer,remove
the front output shaft seal.
8. Remove the front output shaft snap-ring (2).
9. Remove front output shaft (2) from bearing in the
front case (1).

10. Pull mainshaft assembly (2) out of input gear,
mode sleeve, and case.
11. Remove mode fork (2), mode sleeve (3), and shift
rail (1) as assembly. Note which way the sleeve
fits in the fork (long side of sleeve goes to front or
the points on the sleeve teeth go to the rear of
case).
12. Remove range fork (2) and hub (1) as an assem-
bly. Note fork position for installation reference.

13. Remove shift sector (1).
MAINSHAFT
1. Remove the clutch gear (2) from the output shaft
(1).
2. Remove the mode hub retaining ring (3) from the
mainshaft (1).