headlamp DODGE SPRINTER 2004 1.G Owners Manual

UNDERSTANDING THE FEATURES OF YOUR VEHICLE
3
CONTENTS
Mirror Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 53Interior Mirror (Optional) . . . . . . . . . . . . . . . . . . 53Electrically Adjustable Exterior Mirror
(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Seat Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54Driver’s and Front Passenger’s Seat . . . . . . . . . 54Lumbar Support . . . . . . . . . . . . . . . . . . . . . . . . . . 55Armrest (Optional) . . . . . . . . . . . . . . . . . . . . . . . . 56Head Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . 56Folding Seat at Partition (Optional) . . . . . . . . . 57

Seat Heater (Optional) . . . . . . . . . . . . . . . . . . . . . . 57

Rear Seat Bench Removal and Installation . . . . . 58Retrofitting Seat Mounting Cups . . . . . . . . . . . . 59

Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Headlamp Range Control . . . . . . . . . . . . . . . . . . . . 62

Fog Lamp Switch (Optional) . . . . . . . . . . . . . . . . . 62

Interior Lighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Interior Lamps in the Driver and Rear-Seat
Passenger Area/Cargo Area . . . . . . . . . . . . . . . . 63Interior Lamps with Interior Sensor Protection
(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63Interior Lighting with Reading Lamp, Front
Passenger Space Only . . . . . . . . . . . . . . . . . . . . . 64Interior Cargo Area Lighting (Optional) . . . . . 65

Multifunction Switch . . . . . . . . . . . . . . . . . . . . . . . . 66

Window Operation . . . . . . . . . . . . . . . . . . . . . . . . . 68Mechanical Window Operation . . . . . . . . . . . . . 68Electric Window Operation (Optional) . . . . . . . 68

Windshield Wiper Switch . . . . . . . . . . . . . . . . . . . . 69Windshield wipers with rain sensor
(Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
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62 UNDERSTANDING THE FEATURES OF YOUR VEHICLEHEA DLA MP RA NGE CONTROLSee Section 4, Understanding Your Instrument Panel,
for switch locations.
The range of the headlamps can be
adjusted to the load in the vehicle.
Turn the thumbwheel down to
headlamp beam down.
Turn the thumbwheel up to
headlamp beam up.
When the vehicle is not loaded (driver only), the
thumbwheel must be in position 0.Where necessary, adjust the headlamp range with the
thumbwheel to 82 yards (75 m).
Always keep the headlamp range less than 110 yards
(100 m), so that oncoming traffic is not blinded.
FOG LA MP SWITCH (OPTIONA L)See Section 4, Understanding Your Instrument Panel,
for switch locations.
Lamp switch position õ
To switch on:
Press the upper section of the switch.
To switch off:
Press the lower section.
WARNING!
Be sure the hood is properly closed before driving.
If the hood is not fully latched, it could fly up
when the vehicle is moving and block your for-
ward vision. Be sure all hood latches are latched
fully before driving.
When closing the hood, use extreme caution not to
catch hands or fingers.
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UNDERSTANDING THE FEATURES OF YOUR VEHICLE 67
3
Lamp switch (3)
CSide lamps, license plate and instrument
lighting
õLow beam headlamps, high beam
headlamps
ƒMarker lamps, right, combination switch
up (1)
Marker lamps, left, combination switch
down (2)High beam headlamps (lamp switch positionõ) (4)
Headlamp flasher (also when turn signals are on) (5)
NOTE: When the key is in the ignition lock in the 0
position and the driver’s or passenger’s door is open, a
warning buzzer sounds, if the vehicle exterior lighting
(except for the marker lamps) has been switched on.
On vehicles with automatic switching-off of high
beam, with the key in 0 position and the lamp switch
position õ on low and high beam, parking lamps
are automatically switched on. When the driver’s or
passenger’s door is opened, a warning buzzer also
sounds.
For high beam (4) and headlamp flasher (5), the
indicator lamp A in the combination instrument
lights up.Freightliner-all.book Pag e 67 Monday , December 1, 2003 2:54 PM

102 UNDERSTANDING YOUR INSTRUMENT PANELLegend for Switch Locations
1. Fog lamp switch (Optional), refer to "Fog Lamp
Switch".
2. Headlamp range control, refer to "Headlamp
Range Control".
3. Auxiliary heat exchanger switch (Optional).
4. Heated rear window (Optional).
5. Left-hand seat heater switch (Optional).
6. Central locking switch with load compartment lock
(Optional).
7. Alarm pushbutton.
8. Deactivate Acceleration skid control (ASR) switch.9. Switch for auxiliary heater – water heater only
(Optional)
10. Right-hand seat heater switch (Optional),
11. Sun roof operation switch (Optional).
12. Interior cargo area lighting (Optional),
refer to "Interior Cargo Area Lighting".
13. Towing/passenger compartment protection switch
(Optional).
14. Airflow switch for the air conditioner for rear
passenger compartment (Optional).
15. Temperature control (Optional).
16. Electric blower switch (Optional).
17. Windshield heater switch (Optional).
18. Constant RPM switch (Optional).Freightliner-all.book Pag e 102 Monday, December 1, 2003 2:54 PM

MAINTAINING YOUR VEHICLE
7
CONTENTS
Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . 205

Sprinter Original Parts . . . . . . . . . . . . . . . . . . . . . . 207

Service Products . . . . . . . . . . . . . . . . . . . . . . . . . . . 207Disposal of Service Products . . . . . . . . . . . . . . 208

Emission Related Component Warranty
Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208

Regular Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208Windshield Washer System Fluid Reservoir . 209Air Filter Restriction Indicator (Optional) . . . 209Engine Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . 210Ribbed V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . 211Hydraulic Brake System, Clutch Mechanism
Fluid Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . 212
Checking Coolant Level . . . . . . . . . . . . . . . . . . 213

Winter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 215

Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216Disconnecting the Battery . . . . . . . . . . . . . . . . . 216Reconnecting the Battery . . . . . . . . . . . . . . . . . . 217Charging the Battery . . . . . . . . . . . . . . . . . . . . . 217

Replacing Wiper Blades . . . . . . . . . . . . . . . . . . . . . 218Appearance Car and Corrosion Protection . . 219Power Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . 220Automatic Car Wash . . . . . . . . . . . . . . . . . . . . . 221Tar Stains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221Paintwork, Painted Body Components . . . . . . 221Engine Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 221Vehicle Washing . . . . . . . . . . . . . . . . . . . . . . . . . 222Ornamental Moldings . . . . . . . . . . . . . . . . . . . . 222Headlamps, Taillamps, Turn Signal Lenses . . 222Window Cleaning . . . . . . . . . . . . . . . . . . . . . . . 223
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222 MAINTAINING YOUR VEHICLECorrosion protection, such as anticorrosion wax
should be applied to the engine compartment after
every engine cleaning. Before applying, all control
linkage bushings and joints should be lubricated. The
poly-V-belt and all pulleys should be protected from
any wax.Vehicle WashingDo not use hot water or wash your vehicle in direct
sunlight. Use only a mild car wash detergent.
Thoroughly spray the vehicle with a diffused jet of
water. Direct only a very weak spray towards the
ventilation intake. Use plenty of water and rinse the
sponge and chamois frequently.
Rinse with clear water and thoroughly wipe dry with a
chamois. Do not allow cleaning agents to dry on the
finish.
Due to the width of the vehicle, prior to running the
vehicle through an automatic car wash, fold back the
outside mirrors to prevent them from getting
damaged.
In the winter, thoroughly remove all traces of road salt
as soon as possible.When washing the underbody, do not forget to clean
the inner sides of the wheels.
Ornamental MoldingsFor regular cleaning and care of very dirty chrome-
plated parts, use a chrome cleaner.Headlamps, Taillamps, Turn Signal LensesUse a mild car wash detergent with plenty of water.
To prevent scratches, never apply strong force and use
only a soft, non-scratchy cloth when cleaning the
lenses. Do not attempt to wipe dirty lenses with a dry
cloth or sponge.
WARNING!
Dirty or iced-up steps and entrances create a risk
of slipping or falling.
Keep steps, entrances and footwear free from dirt
(e.g. mud, clay, snow and ice).
Freightliner-all.book Pag e 222 Monday, December 1, 2003 2:54 PM

MAINTAININ G YOUR VEHICLE 229
7
No. Rated Circuit
1. 10A Parking lamp right, taillamp right
2. 10A High beam head lamp,right
3. 10A High beam head lamp, left,
high beam indicator lamp
4. 10A Backup lamp
5. 10A Brake lamp
6. 20A Windshield wiper motor
7. 15A Horn, heated rear window,
air recirculation switch,
optional equipment relay (terminal 15)
8. 20A Interior lighting, cigarette lighter,
radio (terminal 30)
9. 15A Clock, hazard warning lamps,
parking lamps10. 10A Instrument lighting, license plate lamp
daytime driving lamps
11. 10A Side lamp, left; taillamp, left
12. 10A Low beam headlamp, right
13. 10A Low beam headlamp, left
14. 15A Fog lamp
15. 10A Radio (terminal 15)
16. 25A Engine control unit
17. 15A Engine control unit
18. 15A Ignition (terminal 15)
19. 15A Not in use
20. 15A Heater controls (terminal 30)
21. 30A Heater blower (terminal 30)Freightliner-all.book Pag e 229 Monday, December 1, 2003 2:54 PM

234 MAINTAINING YOUR VEHICLE1. Turn signal lamp and sidemarker lamp,
3457 NA – 12V 28 / 7.5W, yellow glass
2. Low beam headlamp, H7 – 12V 55W
3. Fog lamp, H1 – 12V 55W
4. Side and parking lamps, W5W – 12V 5W
5. High beam headlamps, H1 – 12V 55Turn Signal Lamps and Side-Marker Lamps
1. Turn bulb holder, together with bulb,
counterclockwise and remove.
2. Remove the bulb from the bulb holder.
3. Insert a new bulb in the bulb holder.
4. Insert the bulb holder together with the bulb and
turn clockwise to the stop.Freightliner-all.book Pag e 234 Monday, December 1, 2003 2:54 PM

MAINTAININ G YOUR VEHICLE 235
7
Low Beam Headlamps
1. Unplug the cable connector from the bulb.
2. Unclip in the retaining springs. Press the retaining
springs towards the headlamps and down
(direction of arrow).3. Remove the bulb.
4. Insert the new bulb so that the retaining lugs are
fed into the recesses in the reflector section of the
bulb holder.
5. Clip in the retaining springs.
6. Press on the cable connector.
7. Secure the housing cap.Freightliner-all.book Pag e 235 Monday, December 1, 2003 2:54 PM

236 MAINTAINING YOUR VEHICLEFog Lamp (Optional)
1. Remove the cable connector from the bulb holder.
2. Press both retaining springs in the direction of the
headlamps and then outward (in the direction of
the arrow).3. Remove the bulb.
4. Put in the new bulb so that the retaining lugs on the
bulb holder are inserted into the recesses in the
bulb holder reflector section.
5. Secure both retaining springs.
6. Press on the cable connector.
7. Secure the housing cap.Freightliner-all.book Pag e 236 Monday, December 1, 2003 2:54 PM