ESP DODGE SPRINTER 2005 1.G User Guide

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE 53
2
Engine Oil ConsumptionWhen the engine has passed the break-in period, oil
consumption may reach 0.5 % of the fuel consumption
recorded in actual operating circumstances. In isolated
cases and in arduous operating conditions, oil
consumption may increase to 1 % of the fuel
consumption recorded in actual operating
circumstances.
Engine oil consumption depends on the driving style
adopted and the operating conditions. It can only be
judged after the engine has passed the break-in period.
SAFETY TIPS Check the vehicle’s lights and the general condition
of the vehicle before each trip.
 Keep tires at the recommended inflation pressure.
 All occupants should fasten their seat belts before each trip.
 Driving in an environmentally responsible manner will reduce noise, fuel consumption and exhaust
emissions.
 Allow the engine to warm up under low load use.
 Avoid unnecessarily hard acceleration, driving with the throttle fully open, and carrying loads not
specifically needed on the journey.
 Stop the engine during lengthy waiting periods, for example at traffic lights.
 Remove ancillary parts, such as wind deflectors and roof racks, as soon as they are no longer needed.

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 65
3
To install:
1. With the rear bench seat facing in the direction of travel, insert the legs of the rear bench seat in the
respective seat mounting cups on the floor.
2. Slide the rear bench seat forwards with some force as far as it will go, until the release levers are heard
to engage and all release levers are parallel to the
vehicle floor.
Retrofitting Seat Mounting Cups
WARNING!
Additional rear bench seats can be added if seat
mounting cups are properly installed.
For reasons of safety, only have seat mounting
cups retrofitted by an authorized Sprinter Dealer.
Never exceed the maximum permissible number
of rear bench seats for the specific vehicle.
For more information contact your authorized
Sprinter Dealer.

UNDERSTANDING THE FEATURES OF YOUR VEHICLE 77
3
SPEED CONTROL (OPTIONAL)Set / accelerate speed (1)
Set / decelerate speed (2)
Off (3)
Resume set speed (4) The speed control allows you to drive in a more
relaxed manner, for example over long distances, as it
automatically maintains the set speed by actively
regulating the throttle setting.
The speed control lever on th
e steering column is used
to activate and oper ate the speed control.
NOTE: The responsibility for the driving speed is
always that of the driver. The cruise control is only an
aid for the driver.
NOTE: A change of gear does not shut off the cruise
control.
Every speed traveled above 25 mph (40 km/h) can be
set.
Once the speed is set, it is maintained constant by the
speed control, the accelerator pedal can be released.

84 UNDERSTANDING THE FEATURES OF YOUR VEHICLECONTROL AND OPERATION OF RADIO
TRANSMITTERS
Radio, Telephone and Two Way Radio MOBILE TELEPHONE AND TWO WAY RADIO AND
FAX MACHINES
Radio transmitters, such as a mobile telephone or a
citizens band unit should only be used inside the
vehicle they are connected to an antenna that is
installed on the outside of the vehicle.
Refer to the radio transmitter operation instructions
regarding use of an external antenna.
WARNING!
Please do not forget that your primary responsi-
bility is to drive the vehicle. Only operate the ra-
dio, telephone, navigation system, two-way radio
or fax when road and traffic conditions permit.
Otherwise you could be distracted from the traffic
and cause an accident. Always obey local laws and
regulations.
Remember that at a speed of just 30 mph (about 50
km/h), your vehicle is covering a distance of 50
feet (about 14 m) every second.
WARNING!
Never operate radio transmitters equipped with a
built-in or attached antenna (i.e., without being
connected to an external antenna) from inside the
vehicle while the engine is running. Doing so
could lead to a malfunction of the vehicle’s elec-
tronic system, possibly resulting in severe person-
al injuries and death.

86 UNDERSTANDING THE FEATURES OF YOUR VEHICLE
GLOVE COMPARTMENTTo open glove compartment:
Pull handle (1)COMPARTMENTS IN FRONT DOORSLocked (1)
Unlocked (2)
WARNING!
Your primary responsibility is to drive the vehicle.Do not use cup holder while the vehicle is in
motion. Otherwise you could be distracted from
traffic and cause an accident or liquid could spill
from the containers due to for example breaking
or other vehicle movement.Place only containers that fit into the cup holder toprevent spills.
Do not fill containers to a height where the
contents could spill, especially hot liquids.
Otherwise you may scald yourself.

92 UNDERSTANDING YOUR INSTRUMENT PANELLegend For Instrument Cluster And Indicator Lamps
1. Tachometer (Engine rpm), refer to "Tachometer (Engine rpm)".
2. Turn signal indicator lamp (left), refer to "Multifunction Switch".
3. Turn signal indicator lamp (right), refer to "Multifunction switch".
4. ASR warning lamp or ESP
* warning lamp .
5. Speedometer.
6. Multi-function indicator, refer to "Multi-Function Indicator".
7. Gear selector lever position .
8. Coolant temperature gauge, refer to "Coolant Temperature Gauge".
* 2500 Type vehicles only 9. Fuel gauge with reserve fuel indicator lamp
(yellow), refer to "Fuel Gauge with Reserve Fuel
Indicator Lamp".
10. Warning and indicator lamps.
11. Odometer/trip meter selector, refer to "Odometer and Trip Meter".
Clock/outside temperature display selector, refer
to "Clock and Outside Temperature Display".
12. Instrument lighting brighter/dimmer, refer to "Instrument Lighting".

UNDERSTANDING YOUR INSTRUMENT PANEL 93
4
Indicator Lamp Symbolsv
Acceleration skid control (ASR)
or electronic stabi lity program (ESP)*
or slippery surface warning.
1
Airbag Malfunction (USA only).
Parking brake applied.
A
High beam on, refer to "Multifunction Switch".
#
Battery not being charged,
refer to "Battery Charge Indicator Lamp".
Water in fuel filter, refer to "Water in Fuel
Indicator Lamp".
2
Brake pads worn.
:
Engine oil level too low,
refer to "Engine Oil Level Indicator Lamp".
/
Coolant level too low,
refer to "Coolant Level Indicator Lamp".
;
Brake fluid level too low and electronic brake force
distribution (EBD) malfunction (USA only).
*2500 Type Vehicles only.
3
Brake fluid level too low and electronic brake force
distribution (EBD) malfunction (Canada only).
<
Seat belt warning lamp.
-
Anti-lock brake system (ABS) malfunction.
Electronic stability program (ESP)* malfunction.
±
Engine control unit malfunction.
k
Acceleration skid control (ASR) malfunction
and brake assist system (BAS)
1malfunction.
™
Constant RPMs on.
W
Fluid level in windshield washer low.
q
Preheating.

UNDERSTANDING YOUR INSTRUMENT PANEL 101
4
Tachometer (Engine rpm)Do not exceed the maximum permissible engine speed.
NOTE: To protect the engine, its fuel supply is
interrupted when the maximum rpm is reached.
Despite this, the maximum rpm can still be exceeded in
overrun mode (e.g. when driving downhill).
Coolant Temperature GaugeThe coolant temperature is displayed when the key is
in position 2 in the ignition lock.
If corrosion inhibitor/antifreeze is present in the
correct concentration in the coolant, the coolant
temperature will be between 185 °F (+85 °C) and
250 °F (+120 °C), depending on operating conditions.
If the needle reaches the red section, do not continue to
drive the vehicle.

STARTING AND OPERATING
5
CONTENTS

Power Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . 141


Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . 141
Maximum Engine Speed . . . . . . . . . . . . . . . . . . 142
Constant RPMs (Optional) . . . . . . . . . . . . . . . . 143


Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . 144


Automatic Transmission . . . . . . . . . . . . . . . . . . . . 145
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Accelerator Position . . . . . . . . . . . . . . . . . . . . . . 146
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Maneuvering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Gear Selector Lever Position . . . . . . . . . . . . . . . 147
Gear Selection for Special Circumstances . . . . 148


Transmission Selector Lever, Manually
Unlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Reversing Aid (Optional) . . . . . . . . . . . . . . . . . 150


Loading the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . 153
Loading Guidelines . . . . . . . . . . . . . . . . . . . . . . 154


Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Service Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Brake Pad Wear Indicator . . . . . . . . . . . . . . . . . 156
Brake Indicator and Electronic Brake Force
Distribution (EBD) Indicator Lamp . . . . . . . . . 157
Parking Brake Indicator Lamp . . . . . . . . . . . . . 158
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Driving Safety Systems . . . . . . . . . . . . . . . . . . . 160
Anti-Lock Brake System (ABS) Indicator
Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Anti-Lock Brake System (ABS) . . . . . . . . . . . . . 162
Electronic Brake Force Distribution (EBD) . . . 164
Acceleration Skid Control Indicator Lamp
(ASR) and Brake Assist System (BAS)
1
if equipped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Acceleration Skid Control (ASR) Warning
Lamp and Electronic Stability Program
(ESP)
1 – if equipped . . . . . . . . . . . . . . . . . . . . . 166

Acceleration Skid Control (ASR) . . . . . . . . . . . 167

140 STARTING AND OPERATING

Deactivating the Acceleration Skid
Control (ASR) . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Brake Assist System (BAS)
(vehicle type 2500 only) . . . . . . . . . . . . . . . . . . . 169
Indicator Lamp Electronic Stability Program
(ESP) (type 2500 vehicles only) . . . . . . . . . . . . 170
Electronic Stability Program (ESP)
(vehicle type 2500 only) . . . . . . . . . . . . . . . . . . . 171


Auxiliary Drive (Optional) . . . . . . . . . . . . . . . . . . 172


Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173


Wheels and Tires . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Tire Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Hydroplaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 175


Tire Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175
Tire Pressures of Loaded Vehicle in PSI (kPa) . . . 177
Vehicle type 2500 C/HC/SHC . . . . . . . . . . . . 177
Vehicle type 3500 C/HC/SHC . . . . . . . . . . . . 177
Comfort Tire Pressures in PSI (kPa) . . . . . . . . 178
Comfort Tire Pressures in PSI (kPa) . . . . . . . . 178


Snow Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179


Fuel Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 179
Fuel Filter with Water Separator . . . . . . . . . . . 180
Diesel Fuels for Use at Very Low
Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . 180


Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182


Programmed Top Speed (Optional) . . . . . . . . . . 182


Bleeding Diesel Fuel System . . . . . . . . . . . . . . . . . 183


Draining Fuel Filter with Water Separator . . . . . 184
Bleeding the Diesel Fuel Syst em . . . . . . . . . . . 185


Permissible Roof Load . . . . . . . . . . . . . . . . . . . . . . 186


Trailer Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Trailer Hitches (Optional) . . . . . . . . . . . . . . . . . 186
Electrical Connections (Optional) . . . . . . . . . . 186
Vehicle and Trailer Weights and Ratings . . . . 187
Loading a Trailer . . . . . . . . . . . . . . . . . . . . . . . . 187
Checking Weights of Vehicle and Trailer . . . . 188
Attaching a Trailer . . . . . . . . . . . . . . . . . . . . . . . 188
Towing a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 189
Parking a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 191


Emissions Control System (Catalytic Converter) 192


Inhalation of Exhaust Gas . . . . . . . . . . . . . . . . . . . 192


Fording (Wading Capability) . . . . . . . . . . . . . . . . 192


Body Builder Guideline . . . . . . . . . . . . . . . . . . . . . 193
A Special Note Concerning Vehicle
Alteration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194