engine oil DODGE SPRINTER 2005 1.G User Guide

UNDERSTANDING YOUR INSTRUMENT PANEL 113
4
If the warning
is displayed in the multi-function indicator while the
engine is running, the engine oil level is above
maximum.
Siphon or drain off engine oil until the engine oil level
is between the lower and up per marks on the dipstick.
Check the engine oil level again.
must be displayed.
NOTE: If the oil level is correct and a fault warning is
still given, have the fault traced and rectified by an
authorized Sprinter Dealer.
Displaying Engine Oil Level with Engine OffIf the engine has reached normal operating
temperature, the engine oil level can be displayed on
the multi-function indicator for about 5 minutes after
the engine has been switched off.
The vehicle must be standing on a level surface when
the engine oil is being checked.
Turn the key to position 2 in the ignition lock and wait
about 10 seconds until the multi-function indicator
shows the : symbol.
CAUTION!
Do not operate the engine if the oil level is above
maximum. There is a danger of damage to the
engine or catalytic converter.
Symb
N00.00-2150-00Symb
N00.00-2151-00

114 UNDERSTANDING YOUR INSTRUMENT PANELBriefly press button (1) twice within 1 second.
The following displays can then appear in the multi-
function indicator: It is not necessary to add
engine oil.
1 quart (about 1 liter) of
engine oil must be added.
1.5 quarts (about 1.4 liters)
of engine oil must be
added.
2 quarts (about 1.9 liters) of
engine oil must be added.
Excess engine oil must be
drained or siphoned off.
NOTE: Engine oil level display– "qt" in USA only.
– "l" in Canada only.
NOTE: If the engine oil level is correct and a warning
that the engine oil level is too high or too low is still
given, have the fault traced and rectified by an
authorized Sprinter Dealer.
If it is not possible to measure the engine oil level
correctly, the È symbol will flash in the multi-
function indicator – repeat the measurement after
waiting a short time.
If no engine oil level reading is shown again, the engine
oil level can still be checked with the dipstick.
Consult an authorized Sprinter Dealer to have the
system checked.
Symb
N00.00-2151-00
Symb
N00.00-2385-00
qt
Symb
N00.00-2386-00
qt
Symb
N00.00-2384-00
qt
CAUTION!
If the engine oil level is too high or too low the
engine can be damaged.
Add engine oil or siphon or drain off engine oil
until the engine oil level is between the lower and
upper marks on the dipstick. Only add engine oil
up to the upper mark-do not overfill.If the engine oil level is above maximum, there is a
danger of damage to the engine or catalytic converter.

UNDERSTANDING YOUR INSTRUMENT PANEL 115
4
ENGINE OIL LEVEL INDICATOR IN INSTRUMENT
CLUSTER
(VEHICLES WITHOUT ASSYST MAINTENANCE
COMPUTER)If the : indicator lamp lights up when the engine is
running, the engine oil level has dropped to the
minimum mark. Check the engine oil level without
delay and add engine oil up to the upper mark on the
dipstick.
If there is no engine oil in the oil sump, a warning
buzzer will sound if the key is turned to position 2 in
the ignition lock or if the vehicle is being driven, and
the warning
will appear in the multi-function indicator. About 2
quarts (1.9 liters) of oil must be added.
Check the engine oil level without delay and add
engine oil to the upper mark on the dipstick.
NOTE: Engine oil level display– "qt" in USA only.
– "l" in Canada only.
Symb
N00.00-2384-00
qt
CAUTION!
If the : indicator lamp lights up, the warning
symbol in the multi-function indicator appears
and the warning buzzer sounds, the operating
safety of the engine is endangered (possibility of
engine damage).
Safely pull off the road and turn off the engine (do
not restart the engine). Determine the cause of the
problem. If there are no obvious signs of leakage,
add engine oil. The engine oil level must be
between the lower and upper marks on the
dipstick. Only add engine oil up to the upper
mark – do not overfill.
If the engine oil level is above maximum, there is
a danger of damage to the engine or catalytic
converter.

STARTING AND OPERATING 141
5
POWER ASSISTANCE STARTING THE ENGINE
Battery charge warning lamp (1)
Engine oil level indicator lamp (2)
Preheater indicator lamp (3)
WARNING!
When the engine is not running, there is no power
assistance for the brake and steering system. In
this case, it is important to keep in mind that a
considerably higher degree of effort is necessary
to brake and steer the vehicle.

142 STARTING AND OPERATING1. Apply the parking brake.
2. Automatic transmission, shift selector lever to "P" or "N" position, refer to "Automatic Transmission".
3. Do not depress the accelerator pedal.
4. Turn the key to position 2 in the ignition lock. The preheater indicator lamp q lights up.5. Turn the key clockwise to the stop as soon as the
preheater indicator lamp
q
goes out.
If the engine is at its normal operating temperature,
the preheater indicator lamp will only light up briefly.
Release the key as soon as the engine is running.
NOTE: The key must be returned to position 0 in the
ignition lock before repeating the starting procedure.
If the display Á lights up alternately with î in
the multi-function display, there is an immobilizer
malfunction or the key used has not been
programmed.
The : engine oil level warning lamp and the #
battery charge warning lamp must go out after the
engine is started.
If either lamp remains on, stop the engine at once and
have the cause traced and repaired by an authorized
Sprinter Dealer.
During the trip, check the displays and the warning/
indicator lamps in the instrument cluster at regular
intervals.Maximum Engine SpeedThe maximum engine speed for all vehicles is
4,200 rpm.

STARTING AND OPERATING 179
5
SNOW CHAINSInstall snow chains on rear wheels only. Install snow
chains on exterior wheel in vehicles with double tires.
Comply with the manufacturer’s installation
instructions.
NOTE: Vehicles with snow chains installed are only to
be driven on a snow-covered surface. The snow chains
must be removed on road surfaces free of snow.FUEL REQUIREMENTSUse only commercially available vehicular diesel fuels
No. 2 or No. 1 (ASTM D 975 No. 2-D or No. 1-D).
NOTE: Because of its better quality the manufacturer
recommends the use of commercially available
vehicular diesel fuel No. 2.
For information on cold weather operation, contact
your authorized Sprinter Dealer. If diesel fuels are used with a sulphur content
exceeding 0.5 % by weight, engine oil change intervals
must be shortened. Please contact your Sprinter Dealer
to obtain the necessary information.
Refueling from drums or canisters may lead to the fuel
becoming contaminated. This in turn can cause faults
in the fuel system. Always f
ilter the fuel before adding
it to the vehicle’s tank.
WARNING!
Marine diesel fuel, Bio diesel fuel, heating oil or
the like must not be used.
Do not blend diesel fuel with marine diesel fuel,
Bio diesel fuel or heating oil.
The use of such non-approved fuels or blending
diesel fuel may result in malfunction or cause
engine damage. Damage or malfunctions
resulting from poor fuel quality or from blending
specific fuel additives are not covered by the
Sprinter Warranty.

MAINTAINING YOUR VEHICLE
7
CONTENTS

Engine Compartment . . . . . . . . . . . . . . . . . . . . . . . 215


Sprinter Original Parts . . . . . . . . . . . . . . . . . . . . . . 217


Service Products . . . . . . . . . . . . . . . . . . . . . . . . . . . 217
Disposal of Service Products . . . . . . . . . . . . . . 218


Emission Related Component Warranty
Statement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218


Regular Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
Windshield Washer System Fluid Reservoir . 219
Air Filter Restriction Indicator (Optional) . . . 219
Engine Oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
Engine Oil Level . . . . . . . . . . . . . . . . . . . . . . . . 221
Ribbed V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
Hydraulic Brake System, Clutch
Mechanism Fluid Level . . . . . . . . . . . . . . . . . . . 222
Brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Engine Cooling System . . . . . . . . . . . . . . . . . . . 223

Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Checking Coolant Level . . . . . . . . . . . . . . . . . . 224


Winter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 226


Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227
Disconnecting the Battery . . . . . . . . . . . . . . . . . 227
Reconnecting the Battery . . . . . . . . . . . . . . . . . . 228
Charging the Battery . . . . . . . . . . . . . . . . . . . . . 228


Replacing Wiper Blades . . . . . . . . . . . . . . . . . . . . . 230
Appearance Care and Corrosion Protection . 231
Power Washer . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
Automatic Car Wash . . . . . . . . . . . . . . . . . . . . . 233
Tar Stains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 233
Paintwork, Painted Body Components . . . . . . 233
Engine Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . 233
Vehicle Washing . . . . . . . . . . . . . . . . . . . . . . . . . 234
Ornamental Moldings . . . . . . . . . . . . . . . . . . . . 234

216 MAINTAINING YOUR VEHICLELegend For Engine Compartment
1. Windshield washer system fluid reservoir.
2. Maintenance indicator for air cleaner element (Optional).
3. Oil dipstick.
4. Oil filler neck.
5. Ribbed V-belt. Auxiliary drive (Optional) refer to “Auxiliary
drive“. 6. Fuel filter with water separator.
7. Hydraulic brake fluid reservoir.
8. Coolant reservoir.
9. Battery
The auxiliary battery is located underneath the
front passenger seat (optional equipment).
10. Fuse box (These special fuses should only be replaced at by
an authorized Sprinter Dealer).

MAINTAINING YOUR VEHICLE 217
7
SPRINTER ORIGINAL PARTSEvery authorized Sprinter Dealer maintains a stock of
Sprinter original parts for maintenance and repair work.Over 6,000 retailers around the world guarantee that
you can be supplied with Sprinter original parts
wherever you are. Over 300,000 different parts and
assemblies, including parts for older vehicle models,
are distributed from a central parts warehouse using
an optimally tuned logistics concept.
Sprinter original parts are subjected to the most
stringent quality inspections and will ensure that the
vehicle is maintained at a high level of operating
efficiency and safety, and that it maintains its value.
Each part has been specifically designed and
manufactured or selected and approved for use in
Sprinter vehicles.
It is therefore best to use only Sprinter original parts.For cost-effective repairs in accordance with sound
recycling principles, the use of non-genuine parts and
accessories not authorized by the manufacturer could
damage the vehicle or compromise its durability or safety. When ordering original parts, always provide the
vehicle identification number and the engine number.
SERVICE PRODUCTSMechanical elements and the lubricants used for them
must be carefully matched.
For this reason, only brands tested and approved by
the manufacturer should be used. Please contact your
Sprinter Dealer to obtain the necessary information.
No lubricant additives should be used.
The use of such additives could affect your warranty
rights. Information is available from any authorized
Sprinter Dealer.
For specifications of engine oils, coolant and brake
fluid, contact your authorized Sprinter Dealer.
WARNING!
If handled incorrectly, service products can consti-
tute a health risk for people and an environmental
hazard.
Always observe relevant guidelines for handling,
storing and disposing of service products.

218 MAINTAINING YOUR VEHICLEDisposal of Service ProductsDispose of service products and of parts which come
into contact with them (e.g. filters) in an
environmentally responsible manner. Comply with
applicable bars and regulations.EMISSION RELATED COMPONENT WARRANTY
STATEMENTThe Manufacturer warrants to the original and each
subsequent owner of a Sprinter heavy-duty on
highway diesel engine that:
(1) the engine was designed, built and equipped so as
to conform at the time of sale with the applicable
regulations adopted by the Federal Environmental
Protection Agency, and
(2) the emission control system of such engine is free
from defects in materials and workmanship which
would cause it not to conform with those regulations
for a period of use of five years or 100 000 miles or
3 000 hours of engine operation, whichever occurs
first.
REGULAR CHECKSThe following checks should be performed at regular
intervals (for example once a week or each time the
vehicle is refueled):
 Windshield cleaner system – fluid reservoir.
 Air strainer, in vehicles with an air strainer element maintenance indicator (optional equipment).
 Engine oil level.
 Checking ribbed V-belt.
 Hydraulic brake system, clutch mechanism fluid level.
 Coolant level.
 Tire and spare wheel condition and pressures of the same. For more information, refer to "Wheels and
Tires".
 Vehicle lighting.