key DODGE SPRINTER 2005 1.G Repair Manual

WHAT TO DO IN EMERGENCIES 211
6
TOWING THE VEHICLE
*Vehicle Type 2500 only
WARNING!
Do not tow the vehicle if the key cannot be turned
in the ignition lock.
If the key cannot be turned, the ignition lock re-
mains locked and the vehicle cannot be steered.
With the engine not running there is no power
assistance for the braking and steering systems.
In this case, it is important to keep in mind that a
considerably higher degree of effort is necessary
to brake and steer the vehicle.
The vehicle must not be towed with the front axle
raised and the key in position 2 in the ignition
lock as the drive wheels could then lock due to the
acceleration skid control (ASR) or the optional
Electronic Stability Program (ESP)
*.

MAINTAINING YOUR VEHICLE 225
7
Open the hood.
 At first, only turn the radiator cap to the first detent to release the pressure from the cooling system.
Only then should the radiator cap be removed
completely.
 To add coolant: If the engine is cold:
Add coolant until the coolant level reaches the base
area which is visible through the filler opening (area
moistened).
WARNING!
In order to avoid any possibly serious burns:
 If you see flames or smoke coming from the engine compartment, or if the coolant
temperature gauge indicates that the engine is
overheated, do not open the hood. Move away
from the vehicle and do not open the hood until
the engine has cooled. If necessary, call the fire
department.
 Do not remove pressure cap on coolant reservoir if engine temperature is above 194 °F (+90 ×C).
A l l o w e n g i n e t o c o o l do w n b e f o r e r e m o v i ng c a p .
The coolant reservoir contains hot fluid and is
under pressure.
 Using a rag, slowly open cap approximately 1/2 turn to relieve excess pressure. If opened
immediately, scalding hot fluid and steam will
be blown out under pressure.
WARNING!
Do not spill antifreeze on hot engine parts. Anti-freeze contains ethylene glycol which may burn
if it comes into contact with hot engine parts.
 Check coolant level only with the engine switched off and the key in position 0 in the
ignition lock.

MAINTAINING YOUR VEHICLE 227
7
BATTERIESThe standard battery is located in the engine
compartment. The auxiliary battery is lo
cated underneath the front
passenger seat (optional equipment).
The battery will not achieve its maximum service life
unless it is kept adequately charged at all times. If the
vehicle is used primarily for short distances, or left
parked for lengthy periods, have the battery charge
checked more frequently.
Disconnecting the Battery
WARNING!
Failure to follow these instructions can result in
severe personal injuries and death.
Never lean over batteries while connecting, you
might get injured, if the battery explodes.
Battery fluid contains sulfuric acid. Do not allow
this fluid to come in contact with eyes, skin or
clothing. In case it does, immediately flush
affected area with water and seek medical help if
necessary.
A battery will also produce hydrogen gas, which
is flammable and explosive. Keep flames or
sparks away from battery, avoid improper
connection of jumper cables, smoking etc.
Use only impact-resistant batteries with a central
gas release cover to prevent corrosion damage and
to prevent occupants from caustic burns in the
event of an accident.
CAUTION!
Do not loosen or remove the battery terminal
clamps while the engine is running or the key is in
the ignition lock as this could damage electrical or
electronic equipment beyond repair. All electrical
consumers must be switched off.
Do not place any metal objects on the battery.
Doing so may cause a short-circuit.
Loosen and remove the negative terminal clamp
first, then the positive terminal.
Afterwards disconnect vent tube from the fitting.

236 MAINTAINING YOUR VEHICLEWiper BladeClean the wiper blade rubber with a clean cloth and
detergent solution.
Light Alloy WheelsA wheel care product should be used for regular
cleaning of the light alloy wheels.
If possible, clean wheels once a week, using a soft
bristle brush and a strong spray of water.
Follow instructions on container.
NOTE: Use only acid-free cleaning materials. The acid
could lead to corrosion.Instrument ClusterUse a gentle dishwashing detergent or mild detergent
for delicate fabrics as a washing solution. Wipe with a
cloth moistened in lukewarm solution. Do not use
scouring agents.Steering Wheel and Gear Selector LeverWipe with a damp cloth and dry thoroughly or clean
with a leather care product.
WARNING!
For safety reasons, remove key from ignition lock
before cleaning the windshield, otherwise the
wiper motor can suddenly turn on and cause in-
jury.
Dirty or iced-up steps create a risk of slipping or
falling. Do not use the step in the front bumper
when it is icy or dirty.
WARNING!
For safety reasons, remove key from ignition lock
before cleaning the wiper blade, otherwise the
wiper motor can suddenly turn on and cause se-
vere personal injuries and death.

238 MAINTAINING YOUR VEHICLEPlastic and Rubber PartsDo not use oil or wax on these parts.
Do not use any caustic or alcohol-based or solvent-
based substances to clean plastic surfaces.
Avoid the use of stain removers, iodine tincture, nail
varnish and nail varnish remover, acetone, methylated
spirits, chlorine or ammonium-based cleaning agents,
cleaning agents containing abrasive substances.ELECTRICAL FUSESDamaged fuses are recognizable from their burnt-out
filament.
Prior to exchanging a fuse, turn the key in the ignition-
column lock to the 0 position and switch off the
consumer involved.
NOTE: Fuses must not be bridged. Replace fuses with
specified rated current. Only replace fuses when the
cause of the malfunction has been rectified.
NOTE: Fuses and relays (standard equipment) are on
the underside of the ignition column, refer to "Fuses
and Relays Standard Equipment". Fuses, relays and diodes (optional equipment) are
below the driver’s seat, refer to "Optional Fuse and
Relay Equipment".
CAUTION!
When replacing a blown fuse, it is important to
use only a fuse having the correct amperage
rating. The use of a fuse with a rating other than
indicated may result in a dangerous electrical
system overload. If a properly rated fuse
continues to blow, it indicates a problem in the
circuit that must be corrected.

278 INDEXASSYST Maintenance Computer . . . . . . . . . . . . . . . 110
Automatic Lock Feature . . . . . . . . . . . . . . . . . . . . . . . . 19
Automatic Transmission . . . . . . . . . . . . . . . . . . . . . . 145Accelerator Position . . . . . . . . . . . . . . . . . . . . . . . . 146
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Gear Selector Lever Position . . . . . . . . . . . . . . . . . 147
Maneuvering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Selector Lever Manually Unlocking. . . . . . . . . . . 150
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Auxiliary Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Auxiliary Heat Exchanger . . . . . . . . . . . . . . . . . . . . . 137
Auxiliary Heater Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
Timer Auxiliary Heater (Water and Air Heater) 132
Tips for Coping with Problems . . . . . . . . . . . . . . 138BBatteries. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 227Charging the Battery . . . . . . . . . . . . . . . . . . . . . . . 228
Disconnecting the Battery . . . . . . . . . . . . . . . . . . . 227
Reconnecting the Battery . . . . . . . . . . . . . . . . . . . . 228
Replacing Batteries in Remote Keyless Entry . . . . 22
Battery Charge Indicator Lamp . . . . . . . . . . . . . . . . . 104 Belt Tensioners
Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Belt Tensioners and Airbag . . . . . . . . . . . . . . . . . . . . . 49
Bleeding the Diesel Fuel System . . . . . . . . . . . . . . . . 185
Body Builder Guideline . . . . . . . . . . . . . . . . . . . . . . . 193
Brake Assist System (BAS) . . . . . . . . . . . . . . . . . . . . . 169
Brake fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Brake Fluid Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . 222
Brake Indicator Lamp . . . . . . . . . . . . . . . . . . . . . . . . . 157
Brake Pad Wear Indicator. . . . . . . . . . . . . . . . . . . . . . 156
Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164 Fluid Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
Brake System, Anti-Lock . . . . . . . . . . . . . . . . . . . . . . 162
Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155 Brake Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Service Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Bulbs Bulb Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 245
Front Lamp Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . 245
CCapacities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257
Care of Vehicle

INDEX 285
10
Relay Assignment, Standard Equipment . . . . . . . . . 242
Remote Keyless Entry . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Locking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Replacing Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Unlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Removing a Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Replacing Wiper Blades . . . . . . . . . . . . . . . . . . . . . . . 230
Reporting safety Defects . . . . . . . . . . . . . . . . . . . . . . . 275
Reserve Fuel Indicator Lamp . . . . . . . . . . . . . . . . . . . 103
Residual Engine Heat Utilization . . . . . . . . . . . . . . . 122
Residual Engine Heat Utilization (REST) . . . . . . . . 122
Restraints, Occupant . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Retrofitting Seat Mounting Cups . . . . . . . . . . . . . . . . 65
Reversing Aid Audible Warning . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Ribbed V-Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
Roof Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
RPMs, Constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143SSafety Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Seat Belt Warning Lamp and Airbag Malfunction . . 44
Seat Belts Belt Tensioners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Fastening and Removing . . . . . . . . . . . . . . . . . . . . . 45
Height Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Seat Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Seats Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Armrest . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Driver’s and Front Passenger’s Seat . . . . . . . . . . . . 60
Folding Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Head Restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Lumbar Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Rear Seat Bench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Security System with Towing and Passenger
Compartment Protection . . . . . . . . . . . . . . . . . . . . . . . 23 Audible Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Switching off the Alarm . . . . . . . . . . . . . . . . . . . . . . 24
Visual Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Service Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 217 Disposal of Service Products . . . . . . . . . . . . . . . . . 218
Skid Control, Acceleration . . . . . . . . . . . . . . . . . . . . . 164