fuel cap DODGE SPRINTER 2006 1.G Owners Manual

132 UNDERSTANDING YOUR INSTRUMENT PANEL
AUXILIARY HEATER – WATER OR AIR HEATER
(OPTIONAL)
NOTE: The auxiliary heater (water or air heating
device) can be used whether or not the engine is
running.
After you have filled your vehicle’s gas tank with
winterized diesel fuel for the first time, it is
recommended that you operate the auxiliary heater
before beginning a journey or operating the heater
continuously so that any summer diesel fuel left in the
auxiliary heater can combust.
Before switching the auxiliary heater on make sure that
that the battery is sufficiently charged and that there is
enough fuel in the tank. At least a quarter of the tank
should be filled up. See Fuel Gauge.
WARNING!
The auxiliary heating must not be operated at gas
stations due to the risk of fire and explosion. For
this reason, switch off the auxiliary heating before
refuelling.
Auxiliary heaters emit fumes when in operation,
including carbon monoxide.
Inhaling carbon monoxide is a health hazard and
can result in unconsciousness and death.
For this reason, do not operate auxiliary heating in
enclosed spaces without ventilation or an
extractor system, e.g. in a garage. Otherwise you
could endanger yourself and others.
Always keep the ground under the vehicle as clear
as possible so that the auxiliary heater can receive
enough combustion air and exhaust fumes can
escape. Otherwise you could endanger yourself
and others.
WARNING!
Vehicles for transporting hazardous goods:
Observe the relevant safety regulations.

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5
…Winter tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Q Snow Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Q Fuel Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 209
…Fuel Filter with Water Separator . . . . . . . . . . . 210…Diesel Fuels for Use at Very
Low Temperatures . . . . . . . . . . . . . . . . . . . . . . . 211
Q Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
…Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Q Programmed Top Speed (Optional) . . . . . . . . . . 213
Q Bleeding Diesel Fuel System . . . . . . . . . . . . . . . . . 214
Q Draining Fuel Filter with Water Separator . . . . 214
…Bleeding the Diesel Fuel System . . . . . . . . . . . 216
Q Permissible Roof Load . . . . . . . . . . . . . . . . . . . . . . 216
Q Loading the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . 216
…Tire and Loading Information . . . . . . . . . . . . . 217
Q Trailer Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
…Trailer Hitches (Optional) . . . . . . . . . . . . . . . . . 222
…Electrical Connections (Optional) . . . . . . . . . . 222
…Vehicle and Trailer Weights and Ratings . . . . 222
…Trailer Tongue Load . . . . . . . . . . . . . . . . . . . . . 223
…Loading a Trailer . . . . . . . . . . . . . . . . . . . . . . . . 223…Checking Weights of Vehicle and Trailer . . . . 224
…Attaching a Trailer . . . . . . . . . . . . . . . . . . . . . . . 224…Towing a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 225
…Parking a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 227
Q Emissions Control System
(Catalytic Converter) . . . . . . . . . . . . . . . . . . . . . . . 228
Q Inhalation of Exhaust Gas . . . . . . . . . . . . . . . . . . . 228
Q Fording (Wading Capability) . . . . . . . . . . . . . . . . 228
Q Body Builder Guideline . . . . . . . . . . . . . . . . . . . . . 229
…A Special Note Concerning
Vehicle Alteration . . . . . . . . . . . . . . . . . . . . . . . . 230

STARTING AND OPERATING 177
5
For more information on tire size designation, load and
speed rating, refer to "Tire Labeling". See an authorized
Sprinter Dealer for information on tested and
recommended rims and tires for summer and winter
operation. They can also offer advice concerning tire
service and purchase.
WARNING!
Using tires other than those approved by the vehi-
cle manufacturer can have detrimental effects,
such as
 poor handling characteristics
 increased noise
 increased fuel consumption
Moreover, tires and rims not approved by the
vehicle manufacturer may, under load, exhibit
dimensional variations and different tire
deformation characteristics that could cause them
to come into contact with the vehicle body or axle
parts. Damage to the tires or the vehicle may be
the result.
WARNING!
Do not use a tire, wheel size or rating other than
that specified for your Sprinter vehicle. Some
combinations of unapproved tires and wheels
may change suspension dimensions and perfor-
mance characteristics, resulting in changes to
steering, handling, and braking of your Sprinter
vehicle. This can cause unpredictable handling
and stress to steering and suspension compo-
nents. You could lose control and have an accident
resulting in serious injury or death. Use only the
tire and wheel sizes with load ratings approved
for your Sprinter vehicle, refer to "Tire and Load-
ing Information". Never use a tire with a smaller
load index or speed index or capacity, other than
what was originally equipped on your Sprinter
vehicle. Using a tire with a smaller load index
could result in tire overloading and failure. You
could lose control and have an accident.
Failure to equip the vehicle with tires having
adequate speed capability can result in sudden
tire failure and loss of vehicle control.

STARTING AND OPERATING 189
5
Follow the steps below to achieve correct tire inflation
pressure:
 Remove the cap from the valve on one tire. Firmly press a tire gauge onto the valve.
 Read tire inflation pressure on tire gauge and check
against the recommended tire inflation pressure on
the Tire and Loading Information placard on the
driver’s door B-pillar. If necessary, add air to
achieve the recommended tire inflation pressure.
NOTE: If you have overfilled the tire, release tire
inflation pressure by pushing the metal stem of the
valve with e.g. a tip of a pen. Then recheck the tire
inflation pressure with the tire gauge.
 Install the valve cap.
 Repeat this procedure for each tire.
WARNING!
Follow recommended tire inflation pressures.
Do not underinflate tires. Underinflated tires
wear excessively and/or unevenly, adversely
affect handling and fuel economy, and are more
likely to fail from being overheated.
Do not overinflate tires. Overinflated tires can
adversely affect handling and ride comfort, wear
unevenly, increase stopping distance, and result
in sudden deflation (blowout) because they are
more likely to become punctured or damaged by
road debris, potholes etc.
Do not overload the tires by exceeding the
specified load limit as indicated on the Tire and
Loading Information placard on the driver’s door
B-pillar. Overloading the tires can overheat them,
possibly causing a blowout.
WARNING!
After inspecting or adjusting the tire inflation
pressure always reinstall the valve cap if
equipped.
This will prevent moisture and dirt from entering
the valve stem, which could damage the valve
stem.

STARTING AND OPERATING 201
5
Bead
The tire bead contains steel wires wrapped by steel
cords that hold the tire onto the rim.
Cold Tire Inflation Pressure
Tire inflation pressure when your vehicle has been
sitting for at least 3 hours or d r i v e n n o m o r e t h a n 1 m i l e
(1.6 km).
Curb Weight
The weight of a motor vehicle with standard
equipment including the maximum capacity of fuel,
oil, and coolant, and, if so equipped, air conditioning
and additional optional equipment, but without
passengers and cargo.
DOT (Department of Transportation)
A tire branding symbol which denotes the tire meets
requirements of the U.S. Department of
Transportation.
GAWR (Gross Axle Weight Rating)
The GAWR is the maximum permissible axle weight.
The gross vehicle weight on each axle must never
exceed the GAWR for the front and rear axle indicatedon the Certification Label located below the driver’s
seat on an outward facing position of the mounting
pillar.
GTW (Gross Trailer Weight)
The GTW is the weight of the trailer plus the weight of
all cargo, equipment, luggage etc. loaded on the trailer.
GVW (Gross Vehicle Weight)
The GVW comprises the weight of the vehicle
including fuel, tools, spare wheel, installed accessories,
passengers and cargo and, if applicable, trailer tongue
load. The GWV must never exceed the GWVR
indicated on the Certification Label located below the
driver’s seat on an outward facing position of the
mounting pillar.
GVWR (Gross Vehicle Weight Rating)
This is themaximum permissible vehicle weight of the
fully loaded vehicle (weight of the vehicle including all
options, passengers, fuel, and cargo and, if applicable,
trailer tongue load). It is indicated on the Certification
Label located below the driver’s seat on an outward
facing position of the mounting pillar.

212 STARTING AND OPERATING
REFUELING
1. Fuel filler neck
2. Fuel filler cap
The fuel filler neck (1) is located behind the fuel filler flap
next to the driver’s door. The fuel filler flap can be opened
when the driver’s door is open. Turn the fuel filler cap (2)
on the fuel filler neck (1) counterclockwise and take it off.
For cargo/passenger vans, place the fuel filler cap (2) in
the holder on the inside of the fuel filler flap.
When you have finished refueling, install the fuel filler
cap (2).NOTE: Only fill the fuel tank until the fill nozzle cuts
off, do not overfill.
NOTE: Holder on the inside of the fuel filler flap only
for cargo/passenger vans.
WARNING!
Always handle fuel with great care.
Shut off the engine and the auxiliary heater before
refueling.
Fuel is flammable and explosive. Keep open
flames away from the fuel.
Refrain from smoking as well as use of any
electrical equipment (such as cell phones). This
also applies to places where the characteristic
smell of fuel is evident.
If diesel fumes are noticed inside the vehicle, have
the cause traced and rectified immediately by an
authorized Sprinter Dealer.

STARTING AND OPERATING 213
5
Capacity
Fuel tank including reserve fuel about 26.4 US gal
(100 l).
PROGRAMMED TOP SPEED (OPTIONAL)
NOTE: The top speed of this vehicle can be
electronically limited to a speed between 19 mph
(30 km / h) and 82 mph (132 km / h). The vehicle’s
electronic speed controller should be programmed
only by a qualified technician by an authorized
Sprinter Dealer.
When programming the electronic speed controller,
the circumference of the specific tires actually mounted
on the vehicle must be determined and that
circumference must be correctly programmed into the
vehicle’s electronic speed controller. It is critical that
the correct tire circumference be programmed
accurately into the vehicle’s electronic speed
controller. Accurate tire circumference information
should be confirmed each time the electronic speed
controller is programmed and each time new wheels or
tires are mounted on the vehicle.
WARNING!
Possible tire damage resulting in serious personal
injury or death may occur if the vehicle’s electron-
ic speed controller is programmed at a speed
above the maximum speed allowed by the manu-
facturer of the specific tires mounted on the vehi-
cle. The maximum speed of the tires prescribed by
the tire manufacturer must be determined and ac-
curately programmed into the electronic speed
controller. The electronic speed controller must
never be programmed at a speed greater than the
maximum allowable tire speed as prescribed by
the manufacturer of the specific tires mounted on
the vehicle.

STARTING AND OPERATING 217
5
capacity of your vehicle, called the Gross Vehicle
Weight Rating (GVWR). The GVWR includes the
weight of the vehicle, all occupants, fuel and cargo.
The Certification Label also tells you about the front
and rear axle weight capacity, called the Gross Axle
Weight Rating (GAWR). The GAWR is the total
allowable weight that can be carried by a single axle
(front or rear). Never exceed the GVWR or GAWR
for either the front axle or rear axle.
Following is a discussion on how to work with the
information contained on the two placards with
regards to loading your Sprinter vehicle.Tire and Loading Information
WARNING!
Do not overload the tires by exceeding the speci-
fied load limit as indicated on the Tire and Load-
ing Information placard on the driver’s door B-
pillar. Overloading the tires can overheat them,
possibly causing a blowout. Overloading the tires
can also result in handling or steering problems,
or brake failure.
Overloading of tires is dangerous. Overloading
can cause tire failure, affect vehicle handling, and
increase the stopping distance. Use tires of the
recommended load capacity for the vehicle. Never
overload them.
The vehicle maximum load on the tire must not
exceed the load carrying capacity of the tire on
your vehicle. You will not exceed the tire’s load
carrying capacity if you adhere to the loading
conditions, tire size and cold tire inflation
pressures specified on the Tire and Loading
Information placard and this section.

MAINTAINING YOUR VEHICLE 257
7
The following checks should be performed at regular
intervals (for example once a week or each time the
vehicle is refueled):
 Windshield washer system/headlamp cleaning
system (optional) – washer system fluid reservoir.
 Air strainer, in vehicles with an air strainer element
maintenance indicator (optional equipment).
 Engine oil level.
 Checking ribbed V-belt.
 Hydraulic brake system, clutch mechanism fluid
level.
 Coolant level.
 Tire and spare wheel condition and pressures of the
same. For more information, refer to "Wheels and
Tires".
 Spare wheel location.
 Vehicle lighting.Windshield Washer System Fluid Reservoir
1. Washer system fluid reservoir
When topping off, add windshield washer fluid ("S"
for summer or "W" for winter) to the water.
Capacity of fluid reservoir (1): about 7.4 US qt (7 liters).

296 MAINTAINING YOUR VEHICLE
CAPACITIES
Engine with oil filter
Engine oilFuel tank Cooling system Windshield washer
system
Including
reserve fuel
All vehicles about
9.5 US qt
(9.0 l)about
26.4 US gal
(100 l)about
2.8 US gal
(10.5 l)about
2.7 US gal
(10.0 l)about
7.4 US qt
(7.0 l)