brake FIAT 500C 2018 Service Manual

Page 255 of 338

Brake Master Cylinder
The fluid in the master cylinder should be checked when
performing under hood services or immediately if the
“Brake Warning Light” is illuminated.
Be sure to clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the fluid
level up to the requirements described on the brake fluid
reservoir. With disc brakes, fluid level can be expected to
fall as the brake pads wear. Brake fluid level should be
checked when pads are replaced. However, low fluid level
may be caused by a leak and a checkup may be needed.
Use only manufacturer’s recommended brake fluid. Refer
to “Fluids And Lubricants” in “Technical Specifications”
for further information.
WARNING!• Use only manufacturer’s recommended brake fluid.
Refer to “Fluids And Lubricants” in “Technical
Specifications” for further information. Using the
wrong type of brake fluid can severely damage your
brake system and/or impair its performance. The (Continued) WARNING! (Continued)proper type of brake fluid for your vehicle is also
identified on the original factory installed hydraulic
master cylinder reservoir.
• To avoid contamination from foreign matter or mois-
ture, use only new brake fluid or fluid that has been
in a tightly closed container. Keep the master cylin-
der reservoir cap secured at all times. Brake fluid in
a open container absorbs moisture from the air
resulting in a lower boiling point. This may cause it
to boil unexpectedly during hard or prolonged brak-
ing, resulting in sudden brake failure. This could
result in a collision.
• Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing the
brake fluid to catch fire. Brake fluid can also damage
painted and vinyl surfaces, care should be taken to
avoid its contact with these surfaces.
• Do not allow petroleum based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in a collision. 8SERVICING AND MAINTENANCE 253

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Wheel And Wheel Trim Care
All wheels and wheel trim, especially aluminum and
chrome plated wheels, should be cleaned regularly using
mild (neutral Ph) soap and water to maintain their luster
and to prevent corrosion. Wash wheels with the same soap
solution recommended for the body of the vehicle and
remember to always wash when the surfaces are not hot to
the touch.
Your wheels are susceptible to deterioration caused by salt,
sodium chloride, magnesium chloride, calcium chloride,
etc., and other road chemicals used to melt ice or control
dust on dirt roads. Use a soft cloth or sponge and mild soap
to wipe away promptly. Do not use harsh chemicals or a
stiff brush. They can damage the wheel’s protective coating
that helps keep them from corroding and tarnishing.
CAUTION!Avoid products or automatic car washes that use acidic
solutions or strong alkaline additives or harsh brushes.
Many aftermarket wheel cleaners and automatic car
washes may damage the wheel’s protective finish.
Such damage is not covered by the New Vehicle
Limited Warranty. Only car wash soap, Mopar Wheel
Cleaner or equivalent is recommended. When cleaning extremely dirty wheels including excessive
brake dust, care must be taken in the selection of tire and
wheel cleaning chemicals and equipment to prevent dam-
age to the wheels. Mopar Wheel Treatment or Mopar
Chrome Cleaner or their equivalent is recommended or
select a non-abrasive, non-acidic cleaner for aluminum or
chrome wheels.
CAUTION!Do not use scouring pads, steel wool, a bristle brush,
metal polishes or oven cleaner. These products may
damage the wheel’s protective finish. Such damage is
not covered by the New Vehicle Limited Warranty.
Only car wash soap, Mopar Wheel Cleaner or equiva-
lent is recommended.
NOTE: If you intend parking or storing your vehicle for an
extended period after cleaning the wheels with wheel
cleaner, drive your vehicle and apply the brakes to remove
the water droplets from the brake components. This activ-
ity will remove the red rust on the brake rotors and prevent
vehicle vibration when braking. 8SERVICING AND MAINTENANCE 273

Page 285 of 338

TECHNICAL SPECIFICATIONSCONTENTS  VEHICLE IDENTIFICATION NUMBER ....... .284
 BRAKE SYSTEM ....................... .285
 WHEEL AND TIRE TORQUE SPECIFICATIONS . . .285
▫ Torque Specifications ................... .285
 FUEL REQUIREMENTS .................. .287
▫ 1.4L Engine LA ....................... .287
▫ Reformulated Gasoline ................. .287
▫ Materials Added To Fuel ................ .287
▫ Gasoline/Oxygenate Blends .............. .288 ▫ Do Not Use E-85 In Non-Flex Fuel Vehicles . . . .288
▫ CNG And LP Fuel System Modifications ..... .289
▫ MMT In Gasoline ...................... .289
▫ Fuel System Cautions ................... .289
▫ Carbon Monoxide Warnings .............. .290
 FLUID CAPACITIES ..................... .290
 FLUIDS AND LUBRICANTS ............... .291
▫ Engine ............................. .291
▫ Chassis ............................ .2939

Page 287 of 338

BRAKE SYSTEM
Your vehicle is equipped with dual hydraulic brake sys-
tems. If either of the two hydraulic systems loses normal
capability, the remaining system will still function. How-
ever, there will be some loss of overall braking effective-
ness. You may notice increased pedal travel during appli-
cation, greater pedal force required to slow or stop, and
potential activation of the Brake Warning Light.
In the event power assist is lost for any reason (i.e.,
repeated brake applications with the engine OFF) the
brakes will still function. However, the effort required to
brake the vehicle will be much greater than that required
with the power system operating. WHEEL AND TIRE TORQUE SPECIFICATIONS
Proper lug nut/bolt torque is very important to ensure that
the wheel is properly mounted to the vehicle. Any time a
wheel has been removed and reinstalled on the vehicle, the
lug nuts/bolts should be torqued using a properly cali-
brated torque wrench using a high quality six sided (hex)
deep wall socket.
Torque Specifications
Lug Nut/Bolt Torque **Lug Nut/
Bolt Size Lug Nut/
Bolt Socket
Size
66 Ft-Lbs (90 N·m)
Steel Wheels Only
74 Ft-Lbs (100 N·m)
Aluminum Wheels
Only M12 x 1.25 17 mm
**Use only your authorized dealer recommended lug nuts/
bolts and clean or remove any dirt or oil before tightening. 9TECHNICAL SPECIFICATIONS 285

Page 295 of 338

Chassis
Component Fluid, Lubricant, or Genuine Part
Manual Transmission – If Equipped We recommend you use Mopar C635 DDCT/MTX Trans-
mission Fluid.
Automatic Transmission – If Equipped Use only Mopar AW-1 Automatic Transmission Fluid or
equivalent. Failure to use the correct fluid may affect the
function or performance of your transmission.
Brake Master Cylinder We recommend you use Mopar DOT 3, SAE J1703 should
be used. If DOT 3, SAE J1703 brake fluid is not available,
then DOT 4 is acceptable.
Convertible Top Rails – If Equipped We recommend you use Berulub FR 43.
9TECHNICAL SPECIFICATIONS 293

Page 324 of 338

About Your Brakes ........................ .285
Adding Engine Coolant (Antifreeze) ............ .250
Adding Fuel ............................. .186
Adding Washing Fluid ...................... .236
Additives, Fuel ........................... .287
Air Bag
Air Bag Operation ....................... .127
Air Bag Warning Light .................... .124
Driver Knee Air Bag ..................... .128
Enhanced Accident Response ............ .133, 228
Event Data Recorder (EDR) ................ .228
If Deployment Occurs .................... .132
Knee Impact Bolsters ..................... .127
Maintaining Your Air Bag System ............ .136
Maintenance ........................... .136
Side Air Bags .......................... .128
Transporting Pets ....................... .153
Air Bag Light ...................... .84, 124, 155
Air Cleaner, Engine (Engine Air Cleaner Filter) ..... .240
Air Conditioner Maintenance ................. .240
Air Conditioner Refrigerant ............... .240, 241
Air Conditioner System ..................... .240
Air Conditioning Filter ................... .55, 242
Air Conditioning, Operating Tips ................54
Air Conditioning Refrigerant ................. .241 Air Filter ............................... .240
Air Pressure
Tires................................. .264
Alarm
Security Alarm ...........................22
Alarm System
Security Alarm ...........................22
Alterations/Modifications, Vehicle ................5
Antifreeze (Engine Coolant) ............... .249, 290
Capacities ............................. .290
Disposal .............................. .251
Anti-Lock Brake System (ABS) ................ .100
Anti-Lock Warning Light .................. .88, 93
Arming System
Security Alarm ........................... 2 2
Audio Systems (Radio) ...................... .296
Automatic Dimming Mirror ................ .34, 35
Automatic Oil Change Indicator ............... .231
Automatic Transmission ................. .168, 254
Adding Fluid .......................... .255
Autostick ............................. .174
Fluid And Filter Change .................. .255
Fluid Change .......................... .255
Fluid Level Check ....................... .255
Fluid Type ......................... .254, 293322 INDEX

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Special Additives ........................ .254
Autostick ............................... .174
Battery .............................. .85, 237
Charging System Light .....................85
Jump Starting .......................... .220
Belts, Seat ............................... .155
Body Mechanism Lubrication ................. .244
B-Pillar Location .......................... .259
Brake Assist System ........................ .101
Brake Fluid .......................... .291, 293
Brake, Parking ............................ .164
Brake System ......................... .252, 285
Anti-Lock (ABS) ..................... .100, 285
Fluid Check ........................... .253
Master Cylinder ........................ .253
Parking .............................. .164
Warning Light ...........................84
Brake/Transmission Interlock ................. .169
Bulb Replacement ......................... .197
Bulbs, Light .......................... .157, 197
Camera, Rear ............................ .185
Capacities, Antifreeze (Engine Coolant) .......... .290
Capacities, Fluid .......................... .290 Caps, Filler
Fuel ................................. .186
Oil (Engine) ........................ .231, 239
Radiator (Coolant Pressure) ................ .251
Carbon Monoxide Warning ............... .154, 290
Car Washes .............................. .278
Cellular Phone ........................... .308
Certification Label ......................... .188
Chains, Tire ............................. .274
Change Oil Indicator .................... .82, 231
Changing A Flat Tire ....................... .255
Check Engine Light (Malfunction Indicator Light) ....96
Checking Your Vehicle For Safety .............. .154
Checks, Safety ............................ .154
Child Restraint ........................... .137
Child Restraints
Booster Seats ........................... .141
Child Seat Installation .................... .151
How To Stow An unused ALR Seat Belt ....... .147
Infant And Child Restraints ................ .140
Lower Anchors And Tethers For Children ...... .143
Older Children And Child Restraints .......... .140
Seating Positions ........................ .142
Clean Air Gasoline ........................ .28712 INDEX 323

Page 327 of 338

Electronic Brake Control System ............... .101
Electronic Stability Control (ESC) .............. .103
Electronic Throttle Control Warning Light ..........86
Emergency, In Case Of
Hazard Warning Flasher .................. .197
Jacking ............................... .255
Jump Starting .......................... .220
Towing ............................... .226
Emission Control System Maintenance ............96
Engine
Air Cleaner ............................ .240
Break-In Recommendations ................ .163
Checking Oil Level ...................... .236
Compartment .......................... .235
Cooling .............................. .248
Exhaust Gas Caution .................. .154, 290
Fails To Start ........................... .162
Flooded, Starting ........................ .162
Fuel Requirements ................... .287, 291
Oil .............................. .238, 290
Oil Filler Cap .......................... .239
Oil Filter .............................. .240
Oil Selection ........................ .238, 291
Oil Synthetic ........................... .239
Overheating ........................... .224 Starting .............................. .161
Enhanced Accident Response Feature ........ .133, 228
Ethanol ................................. .288
Exhaust Gas Cautions ................... .154, 290
Exhaust System ....................... .154, 247
Exterior Lighting ............................37
Exterior Lights ...................... .37, 157, 197
Filters
Air Cleaner ............................ .240
Air Conditioning ..................... .55, 242
Engine Fuel ........................... .291
Engine Oil ............................ .240
Engine Oil Disposal ...................... .239
Flashers
Turn Signals ...................... .37, 94, 157
Flash-To-Pass ..............................37
Flooded Engine Starting ..................... .162
Fluid, Brake ............................. .293
Fluid Capacities ........................... .290
Fluid Leaks .............................. .157
Fluid Level Checks
Brake ................................ .253
Engine Oil ............................ .236
Fluids .................................. .29112 INDEX 325

Page 329 of 338

Ignition ..................................19
Switch .................................19
Immobilizer (Sentry Key) ......................21
Instrument Cluster
Descriptions .............................94
Display ................................79
Instrument Cluster ........................72
Instrument Panel Lens Cleaning ............... .282
Interior Appearance Care .................... .281
Interior Lighting ............................40
Introduction ................................4
iPod/USB/MP3 Control ..................... .308
Jack Operation ........................... .255
Jump Starting ............................ .220
Key Fob
Programming Additional Key Fobs ......... .18, 21
Key Fob Programming (Remote Keyless Entry) ......18
Key-In Reminder ............................21
Keys ....................................16
Replacement .............................21
Sentry (Immobilizer) .......................21
Lane Change And Turn Signals .................37 Lane Change Assist ...................... .37, 40
Lap/Shoulder Belts .........................116
Latches ................................. .157
Hood ..................................63
Lead Free Gasoline ........................ .287
Leaks, Fluid ............................. .157
Life Of Tires ............................. .267
Liftgate ..................................65
Liftgate (Sedan) .............................65
Light Bulbs .......................... .157, 197
Lights ............................... .38, 157
AirBag......................... .84, 124, 155
Brake Assist Warning ..................... .105
Brake Warning ...........................84
Bulb Replacement ....................... .197
Cruise .................................94
Daytime Running .........................37
Dimmer Switch, Headlight ...................37
Engine Temperature Warning .................86
Exterior .............................. .157
Headlights ..............................37
High Beam ..............................38
High Beam/Low Beam Select .................37
Instrument Cluster ........................37
Lights On Reminder .......................37 12 INDEX 327

Page 331 of 338

Checking ............................. .236
Dipstick .............................. .236
Disposal .............................. .239
Filter ................................ .240
Filter Disposal .......................... .239
Identification Logo ...................... .238
Materials Added To ...................... .239
Pressure Warning Light .....................87
Recommendation .................... .238, 290
Synthetic ............................. .239
Viscosity .............................. .239
Oil Filter, Change ......................... .240
Oil Filter, Selection ......................... .240
Oil Pressure Light ...........................87
Onboard Diagnostic System ....................95
Operating Precautions ........................95
Operator Manual (Owner’s Manual) ...............5
Outlet
Power .................................68
Outside Rearview Mirrors .....................34
Overheating, Engine ....................... .224
Owner’s Manual (Operator Manual) ...........5,320
Paint Care ............................... .277
Parking Brake ............................ .164 Passing Light ..............................38
Pets ................................... .153
Placard, Tire And Loading Information .......... .259
Power
Brakes ............................... .285
Door Locks ..............................25
Mirrors ................................36
Outlet (Auxiliary Electrical Outlet) .............68
Steering .............................. .177
Sunroof ................................57
Pregnant Women And Seat Belts ............... .120
Pretensioners
Seat Belts ............................. .121
Radial Ply Tires ........................... .265
Radiator Cap (Coolant Pressure Cap) ............ .251
Radio Frequency
General Information .................... .19, 22
Radio Operation .......................... .308
Rear Camera ............................. .185
Rear Liftgate (Sedan) .........................65
Recreational Towing ........................ .190
Reformulated Gasoline ...................... .287
Refrigerant .............................. .241
Release, Hood ..............................63 12 INDEX 329

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