brake FIAT 500E 2018 Service Manual

NOTE:The rear wiper arm cannot be raised fully upward
unless the pivot cap is raised first.
2. Lift the rear wiper arm upward to raise the wiper blade off of the liftgate glass.
3. Grab the bottom of the wiper blade and rotate it forward to unsnap the blade pivot pin from the wiper blade
holder. 4. Install the wiper blade pivot pin into the wiper blade
holder at the end of the wiper arm, and firmly press the
wiper blade until it snaps into place.
5. Lower the wiper blade and snap the pivot cap into place.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically. Refer
to the “Maintenance Plan” in this section for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake failure and possi-
bly a collision. Driving with your foot resting or riding
on the brake pedal can result in abnormally high brake
temperatures, excessive lining wear, and possible
brake damage. You would not have your full braking
capacity in an emergency.
Brake Master Cylinder
The fluid in the master cylinder should be checked when
performing under hood services or immediately if the
“Brake Warning Light” is illuminated.
Removing The Wiper Blade
1 — Wiper Blade 3 — Wiper Arm
2 — Blade Pivot Pin 4 — Wiper Blade Holder
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SERVICING AND MAINTENANCE 227

Be sure to clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the fluid
level up to the requirements described on the brake fluid
reservoir. With disc brakes, fluid level can be expected to
fall as the brake pads wear. Brake fluid level should be
checked when pads are replaced. However, low fluid level
may be caused by a leak and a checkup may be needed.
Use only manufacturer’s recommended brake fluid. Refer
to “Fluids And Lubricants” in “Technical Specifications”
for further information.
WARNING!
•Use only manufacturer’s recommended brake fluid.
Refer to “Fluids And Lubricants” in “Technical
Specifications” for further information. Using the
wrong type of brake fluid can severely damage your
brake system and/or impair its performance. The
proper type of brake fluid for your vehicle is also
identified on the original factory installed hydraulic
master cylinder reservoir.
• To avoid contamination from foreign matter or mois-
ture, use only new brake fluid or fluid that has been
(Continued)
WARNING! (Continued)
in a tightly closed container. Keep the master cylin-
der reservoir cap secured at all times. Brake fluid in
a open container absorbs moisture from the air
resulting in a lower boiling point. This may cause it
to boil unexpectedly during hard or prolonged brak-
ing, resulting in sudden brake failure. This could
result in a collision.
• Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot powertrain parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should be
taken to avoid its contact with these surfaces.
• Do not allow petroleum based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in a collision.
RAISING THE VEHICLE
In the case where it is necessary to raise the vehicle, go to
an authorized dealer or service station.
228 SERVICING AND MAINTENANCE

Wheel And Wheel Trim Care
All wheels and wheel trim, especially aluminum and
chrome plated wheels, should be cleaned regularly using
mild (neutral Ph) soap and water to maintain their luster
and to prevent corrosion. Wash wheels with the same soap
solution recommended for the body of the vehicle and
remember to always wash when the surfaces are not hot to
the touch.
Your wheels are susceptible to deterioration caused by salt,
sodium chloride, magnesium chloride, calcium chloride,
etc., and other road chemicals used to melt ice or control
dust on dirt roads. Use a soft cloth or sponge and mild soap
to wipe away promptly. Do not use harsh chemicals or a
stiff brush. They can damage the wheel’s protective coating
that helps keep them from corroding and tarnishing.
CAUTION!
Avoid products or automatic car washes that use acidic
solutions or strong alkaline additives or harsh brushes.
Many aftermarket wheel cleaners and automatic car
washes may damage the wheel’s protective finish.
Such damage is not covered by the New Vehicle
(Continued)
CAUTION!(Continued)
Limited Warranty. Only car wash soap, Mopar Wheel
Cleaner or equivalent is recommended.
When cleaning extremely dirty wheels including excessive
brake dust, care must be taken in the selection of tire and
wheel cleaning chemicals and equipment to prevent dam-
age to the wheels. Mopar Wheel Treatment or Mopar
Chrome Cleaner or their equivalent is recommended or
select a non-abrasive, non-acidic cleaner for aluminum or
chrome wheels.
CAUTION!
Do not use scouring pads, steel wool, a bristle brush,
metal polishes or oven cleaner. These products may
damage the wheel’s protective finish. Such damage is
not covered by the New Vehicle Limited Warranty.
Only car wash soap, Mopar Wheel Cleaner or equiva-
lent is recommended.
246 SERVICING AND MAINTENANCE

NOTE:If you intend parking or storing your vehicle for an
extended period after cleaning the wheels with wheel
cleaner, drive your vehicle and apply the brakes to remove
the water droplets from the brake components. This activ-
ity will remove the red rust on the brake rotors and prevent
vehicle vibration when braking.
Dark Vapor Chrome, Black Satin Chrome, or Low Gloss
Clear Coat Wheels
CAUTION!
If your vehicle is equipped with these specialty
wheels, DO NOT USE wheel cleaners, abrasives, or
polishing compounds. They will permanently damage
this finish and such damage is not covered by the New
Vehicle Limited Warranty. HAND WASH ONLY US-
ING MILD SOAP AND WATER WITH A SOFT
CLOTH. Used on a regular basis; this is all that is
required to maintain this finish.
Tire Chains (Traction Devices)
Use of traction devices require sufficient tire-to-body clear-
ance. Follow these recommendations to guard against
damage:
• Traction device must be of proper size for the tire, as
recommended by the traction device manufacturer.
• Install on Front Tires.
• Due to limited clearance, a 185/55R15 tire with a Peer-
less Super Z6 low profile traction device or equivalent is
recommended.
WARNING!
Using tires of different size and type (M+S, Snow)
between front and rear axles can cause unpredictable
handling. You could lose control and have a collision.
8
SERVICING AND MAINTENANCE 247

TECHNICAL SPECIFICATIONS
CONTENTS
VEHICLE IDENTIFICATION NUMBER ........256
 BRAKE SYSTEM ........................ .257
 WHEEL AND TIRE TORQUE SPECIFICATIONS . .257
▫ Torque Specifications ....................257 
FLUID CAPACITIES ..................... .259
 FLUIDS AND LUBRICANTS ................259
9

BRAKE SYSTEM
In the event regenerative braking or power assist is lost for
any reason the brakes will still function. The effort required
to brake the vehicle will be significantly more than that
required with the power system operating.
If either the front or rear hydraulic system loses normal
capability, the remaining system will still function with
some loss of braking effectiveness. This will be evident by
increased pedal travel during application, greater pedal
force required to slow or stop, and activation of the Brake
Warning Light and the ABS Warning Light during brake
use.
WHEEL AND TIRE TORQUE SPECIFICATIONS
Proper lug nut/bolt torque is very important to ensure that
the wheel is properly mounted to the vehicle. Any time a
wheel has been removed and reinstalled on the vehicle, the
lug nuts/bolts should be torqued using a properly cali-
brated torque wrench using a high quality six sided (hex)
deep wall socket.
Torque Specifications
Lug Nut/Bolt Torque **Lug Nut/Bolt SizeLug Nut/
Bolt Socket Size
66 Ft-Lbs (90 N·m)
Steel Wheels Only
74 Ft-Lbs (100 N·m) Aluminum Wheels Only M12 x 1.25 17 mm
**Use only your authorized dealer recommended lug nuts/
bolts and clean or remove any dirt or oil before tightening.
9
TECHNICAL SPECIFICATIONS 257

FLUID CAPACITIES
SystemsU.S.Metric
Power Electronics Cooling System 3.6 Quarts3.4 Liters
Battery Thermal Management Cooling System 7.0 Quarts6.6 Liters
Single-Speed Transmission 0.8 Quart750 ml
FLUIDS AND LUBRICANTS
Component Fluids And Lubricants
Coolant Mopar Antifreeze/Coolant 10 Year/150,000 Mile
(240,000 km) Formula OAT (Organic Additive Technol-
ogy) or equivalent meeting the requirements of FCA Ma- terial Standard MS.90032.
Brake Master Cylinder Mopar DOT 3, SAE J1703 should be used. If DOT 3, SAE
J1703 brake fluid is not available, then DOT 4 is accept-
able. Use only recommended brake fluids or equivalent.
Refrigerant Mopar R134a
Compressor Lubricant Mopar POE Oil or Equivalent meeting the requirements
of FCA Material Standard MS-12727
Single-Speed Transmission Castrol BOT 533
9
TECHNICAL SPECIFICATIONS 259

Adding Washer Fluid........................217
AirBag ................................ .122
Advance Front Air Bag ....................122
Air Bag Operation ........................124
Air Bag Warning Light .....................121
Driver Knee Air Bag ..................... .125
Enhanced Accident Response .............130, 212
Event Data Recorder (EDR) .................212
FrontAirBag .......................... .122
If Deployment Occurs .....................129
Knee Impact Bolsters ..................... .124
Maintaining Your Air Bag System .............131
Maintenance ............................131
Side Air Bags .......................... .125
Transporting Pets ........................148
Air Bag Light .......................90, 121, 149
Air Conditioner Maintenance ..................224
Air Conditioning Filter .......................71
Air Conditioning, Operating Tips ................70
Air Conditioning Refrigerant ..................224
Air Conditioning System .....................224
Air Pressure Tires................................. .237
Alarm Security Alarm ...........................41 Alarm System
Security Alarm ...........................41
Alterations/Modifications, Vehicle ................5
Anti-Lock Brake System (ABS) .................100
Anti-Lock Warning Light .................93, 96, 97
Arming System Security Alarm ...........................41
Audio Systems (Radio) .......................262
Automatic Dimming Mirror ....................54
Automatic Transmission ..................... .157
Gear Ranges ............................159
Battery ...............................92, 218
Charging ...............................16
Charging System Light .....................92
Belts, Seat ............................... .149
Body Mechanism Lubrication ..................225
B-Pillar Location .......................... .232
Brake

Assist System ........................ .101
Brake Fluid ...............................259
Brake, Parking ............................ .156
Brake System ............................ .227
Anti-Lock (ABS) ........................ .100
Fluid Check ............................227
Master Cylinder ........................ .227
290 INDEX

Diagnostic System, Onboard....................98
Dimmer Switch Headlight ...............................56
Door Ajar .................................92
Door Ajar Light ............................92
Doors ....................................44
Driver ’s Seat Back Tilt ........................46
Driving Through Flowing, Rising, Or Shallow Standing
Water .................................174
Electrical Power Outlets .......................80
Electric Remote Mirrors .......................55
Electric Vehicle Features .......................18
Electric Vehicle Supply Equipment (EVSE) ..........24
Electronic Stability Control (ESC) ...............102
Emergency, In Case Of Hazard Warning Flasher ...................180
Jacking ............................... .228
Towing ................................211
Engine Compartment .......................... .217
Starting ...............................155
Enhanced Accident Response Feature .........130, 212
Exterior Lighting ............................56 Exterior Lights
..........................56, 151
Filters Air Conditioning ..........................71
Flashers Turn Signals .......................56, 97, 151
Flash-To-Pass ..............................56
Fluid Leaks ...............................151
Fluid Level Checks Brake .................................227
Fluids, Lubricants And Genuine Parts ............259
Fog Lights ............................. .56, 57
Fold-Flat Seats .............................46
Freeing A Stuck Vehicle ..................... .210
Fuses .................................. .184
Gear Ranges ............................. .159
General Information .....................110,275
General Maintenance ........................219
Glass Cleaning ............................254
GVWR ................................. .171
Hazard Driving Through Flowing, Rising, Or Shallow
Standing Water ..........................174
292 INDEX

Headlights................................56
Cleaning ...............................251
High Beam/Low Beam Select Switch ...........56
Lights On Reminder .......................56
Passing ............................. .56, 57
Switch ............................. .56, 57
Time Delay ..............................56
Head Restraints ............................50
Heated Mirrors ..........................54, 56
Heated Seats ...............................49
High Voltage Battery .........................16
Hood Prop ................................76
Hood Release ..............................76
Ignition ..................................38
Switch .................................38
Immobilizer (Sentry Key) ......................40
Instrument Cluster Descriptions .............................97
Display ................................85
Instrument Cluster ........................84
Instrument Cluster Display Instrument Cluster Display ..................84
Instrument Panel Lens Cleaning ................253
Interior Appearance Care .....................252 Interior Lighting
............................59
iPod/USB/MP3 Control ..................... .275
Jack Operation ............................228
Key Fob Programming Additional Key Fobs ..........38, 41
Key-In Reminder ............................40
Keys ....................................36
Replacement .............................41
Sentry (Immobilizer) .......................40
Lane Change And Turn Signals .................56
Lane Change Assist .......................56, 58
Lap/Shoulder Belts .........................113
Latches ................................. .151
Hood ..................................76
Leaks, Fluid ............................. .151
Life Of Tires ............................. .240
Liftgate ..................................78
Liftgate (Sedan) .............................78
Light Bulbs .......................... .151, 180
Lights ............................... .56, 151
AirBag......................... .90, 121, 149
Brake Assist

Warning ..................... .104
12
INDEX 293