cooling FIAT 500X 2014 2.G User Guide

CavityMaxi Fuse Cartage Fuse Mini Fuse Description
F03 –20 Amp Blue –Controller Power
Supply Body Com- puter
F04 –30 Amp Pink –Brake Control Elec-
tronics Module
F05 70 Amp Tan ––Electric Power-
Assisted Steering
F06 20 Amp Yellow ––Engine Cooling fan
F07 50 Amp Red ––Engine Cooling fan
F08 –30 Amp Pink –Automatic Trans-
mission, GSM
F09 ––5 Amp Tan Control Module En-
gine
F10 ––10 Amp Red Horn
F11 ––10 Amp Red Supply Secondary
Loads
F14 ––5 Amp Tan Pump Power After
run 
F15 40 Amp Orange ––Brake Control Mod-
ule Pump
8
IN CASE OF EMERGENCY 309

WARNING!
•Take care to avoid the radiator cooling fan when-
ever the hood is raised. It can start anytime the
ignition switch is ON. You can be injured by
moving fan blades.
• Remove any metal jewelry such as rings, watch
bands and bracelets that could make an inadver-
tent electrical contact. You could be seriously
injured.
• Batteries contain sulfuric acid that can burn your
skin or eyes and generate hydrogen gas which is
flammable and explosive. Keep open flames or
sparks away from the battery.
Proceed as follows:
1. Set the Electric Park Brake, shift the automatic trans- mission into PARK (manual transmission in NEU-
TRAL) and place the ignition OFF.
2. Turn off the heater, radio, and all unnecessary elec- trical accessories. 3. If using another vehicle to jump start the battery,
park the vehicle within the jumper cables reach, set
the parking brake and make sure the ignition is OFF.
WARNING!
Do not allow vehicles to touch each other as this
could establish a ground connection and personal
injury could result.
Jump Starting Procedure
WARNING!
Failure to follow this jump-starting procedure
could result in personal injury or property damage
due to battery explosion.
CAUTION!
Failure to follow these procedures could result in
damage to the charging system of the booster ve-
hicle or the discharged vehicle.
328 IN CASE OF EMERGENCY

CAUTION!
Accessories plugged into the vehicle power outlets
draw power from the vehicle’s battery, even when
not in use (i.e., cellular devices, etc.). Eventually, if
plugged in long enough without engine operation,
the vehicle’s battery will discharge sufficiently to
degrade battery life and/or prevent the engine from
starting.
REFUELING IN EMERGENCY
The fuel filling procedure in case of emergency is
described in the “Emergency Refueling Procedure”.
Refer to “Adding Fuel” in “Starting And Operating” for
further information.
IF YOUR ENGINE OVERHEATS
In any of the following situations, you can reduce the
potential for overheating your engine by taking the
appropriate action.
•On the highways — slow down.
• In city traffic — while stopped, put transmission in
NEUTRAL, but do not increase engine idle speed.
CAUTION!
Driving with a hot cooling system could damage
your vehicle. If the temperature gauge reads “H,”
pull over and stop the vehicle. Idle the vehicle with
the air conditioner turned off until the pointer
drops back into the normal range. If the pointer
remains on the “H” and you hear continuous
chimes, turn the engine off immediately and call for
service.
NOTE: There are steps that you can take to slow down
an impending overheat condition:
• If your air conditioner (A/C) is on, turn it off. The
A/C system adds heat to the engine cooling system
and turning the A/C off can help remove this heat.
• You can also turn the temperature control to maxi-
mum heat, the mode control to floor and the blower
control to high. This allows the heater core to act as a
supplement to the radiator and aids in removing heat
from the engine cooling system.
330 IN CASE OF EMERGENCY

WARNING!
You or others can be badly burned by hot engine
coolant (antifreeze) or steam from your radiator. If
you see or hear steam coming from under the hood,
do not open the hood until the radiator has had time
to cool. Never try to open a cooling system pressure
cap when the radiator or coolant bottle is hot.
GEAR SELECTOR OVERRIDE
If a malfunction occurs and the gear selector cannot be
moved out of the PARK position, you can use the
following procedure to temporarily move the gear
selector:
1. Turn the engine OFF.
2. Apply the Electric Park Brake.
3. Carefully separate the gear selector bezel and bootassembly from the center console.
Gear Selector Bezel Location
Removing Gear Selector Bezel
8
IN CASE OF EMERGENCY 331

MAINTAINING AND CARING FOR YOUR VEHICLE
CONTENTS
EMISSIONS INSPECTION AND MAINTENANCE
PROGRAMS ........................ .343
 REPLACEMENT PARTS .................344
 DEALER SERVICE ....................344
 MAINTENANCE SCHEDULE .............344
▫ Maintenance Chart ...................346
 ENGINE COMPARTMENT — 1.4L TURBO
ENGINE ........................... .353
 ENGINE COMPARTMENT — 2.4L ENGINE . . .354
 MAINTENANCE PROCEDURES ..........354
▫ Engine Oil ........................ .355
▫ Engine Oil Filter .....................357
▫ Engine Air Cleaner Filter ...............357
▫ Maintenance-Free Battery ..............358
▫ Air Conditioner Maintenance ............358▫
Body Lubrication ....................360
▫ Wiper Blades ...................... .360
▫ Adding Washer Fluid .................362
▫ Exhaust System .....................362
▫ Cooling System .....................364
▫ Brake System ...................... .368
▫ Manual Transmission — If Equipped ......370
▫ Automatic Transmission — If Equipped . . . .371
▫ Appearance Care And Protection From
Corrosion ......................... .372
 RAISING THE VEHICLE ................379
 TIRE SAFETY INFORMATION ............380
▫ Tire Markings ...................... .380
▫ Tire Identification Number (TIN) ..........383
9

Once A Month Or Before A Long Trip:
•Check engine oil level.
• Check windshield washer fluid level.
• Check the tire inflation pressures and look for un-
usual wear or damage.
• Check the fluid levels of the coolant reservoir, and
brake master cylinder reservoir, and fill as needed.
• Check function of all interior and exterior lights.Maintenance Chart
Required Maintenance Intervals
At Every Oil Change Interval As Indicated By Oil
Change Indicator System:
Change oil and filter.
Inspect battery and clean and tighten terminals as required.
Inspect brake pads, shoes, rotors, drums, and hoses. Inspect engine cooling system protection and hoses. Check and adjust hand brake.Inspect exhaust system.
Inspect engine air filter if using in dusty or off-road conditions.
Refer to the “Maintenance Chart” on the following page
for the required maintenance intervals.
346 MAINTAINING AND CARING FOR YOUR VEHICLE

To minimize the possibility of catalytic converter dam-
age:
•Do not shut off the engine or interrupt the ignition,
when the transmission is in gear and the vehicle is in
motion.
• Do not try to start the engine by pushing or towing
the vehicle.
• Do not idle the engine with any spark plug wires
disconnected or removed, such as when diagnostic
testing, or for prolonged periods during very rough
idle or malfunctioning operating conditions.
Cooling System
WARNING!
• Turn vehicle off and disconnect the fan motor
lead before working near the radiator cooling fan.
• You or others can be badly burned by hot engine
coolant (antifreeze) or steam from your radiator. If
you see or hear steam coming from under the
hood, do not open the hood until the radiator has
had time to cool. Never open a cooling system
(Continued)
WARNING! (Continued)
pressure cap when the radiator or coolant bottle is
hot.
• Keep hands, tools, clothing, and jewelry away
from the radiator cooling fan when the hood is
raised. The fan starts automatically and may start
at any time, whether the engine is running or not.
• When working near the radiator cooling fan,
disconnect the fan motor lead or turn the ignition
switch to the OFF position. The fan is temperature
controlled and can start at any time the ignition
switch is in the ON position.
• You or others can be badly burned by hot engine
coolant (antifreeze) or steam from your radiator. If
you see or hear steam coming from under the
hood, do not open the hood until the radiator has
had time to cool. Never try to open a cooling
system pressure cap when the radiator is hot.
Coolant Checks
Check engine coolant (antifreeze) protection every 12
months (before the onset of freezing weather, where
applicable). If the engine coolant (antifreeze) is dirty or
rusty in appearance, the system should be drained,
364 MAINTAINING AND CARING FOR YOUR VEHICLE

flushed and refilled with fresh engine coolant (anti-
freeze). Check the front of the A/C condenser for any
accumulation of bugs, leaves, etc. If dirty, clean by
gently spraying water from a garden hose vertically
down the face of the condenser.
Cooling System — Drain, Flush And Refill
NOTE:Some vehicles require special tools to add
coolant properly. Failure to fill these systems properly
could lead to severe internal engine damage. If any
coolant is needed to be added to the system, please
contact your local authorized dealer.
If the engine coolant (antifreeze) is dirty or contains
visible sediment, have an authorized dealer clean and
flush with OAT coolant (antifreeze) (conforming to
MS.90032).
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
Selection Of Coolant
Refer to “Fluids, Lubricants, And Genuine Parts” in the
“Technical Data” section for further information.
CAUTION!
• Mixing of engine coolant (antifreeze) other than
specified Organic Additive Technology (OAT)
engine coolant (antifreeze), may result in engine
damage and may decrease corrosion protection.
Organic Additive Technology (OAT) engine cool-
ant is different and should not be mixed with
Hybrid Organic Additive Technology (HOAT)
engine coolant (antifreeze) or any “globally com-
patible” coolant (antifreeze). If a non-OAT engine
coolant (antifreeze) is introduced into the cooling
system in an emergency, the cooling system will
need to be drained, flushed, and refilled with
fresh OAT coolant (conforming to MS.90032), by
an authorized dealer as soon as possible.
• Do not use water alone or alcohol-based engine
coolant (antifreeze) products. Do not use addi-
tional rust inhibitors or antirust products, as they
may not be compatible with the engine coolant
and may plug the radiator.
• This vehicle has not been designed for use with
propylene glycol-based engine coolant (anti-
freeze). Use of propylene glycol-based engine
coolant (antifreeze) is not recommended.
9
MAINTAINING AND CARING FOR YOUR VEHICLE 365

Adding Coolant
Your vehicle has been built with an improved engine
coolant (OAT coolant conforming to MS.90032) that
allows extended maintenance intervals. This engine
coolant (antifreeze) can be used up to ten years or
150,000 miles (240,000 km) before replacement. To pre-
vent reducing this extended maintenance period, it is
important that you use the same engine coolant (OAT
coolant conforming to MS.90032) throughout the life of
your vehicle.
Please review these recommendations for using Or-
ganic Additive Technology (OAT) engine coolant (anti-
freeze) that meets the requirements of FCA Material
Standard MS.90032. When adding engine coolant (anti-
freeze):
•We recommend using Mopar Antifreeze/Coolant 10
Year/150,000 Mile Formula OAT (Organic Additive
Technology) that meets the requirements of FCA
Material Standard MS.90032.
• Mix a minimum solution of 50% OAT engine coolant that meets the requirements of FCA Material Stan-
dard MS.90032 and distilled water. Use higher con-
centrations (not to exceed 70%) if temperatures below
34°F (37°C) are anticipated. Please contact your
authorized dealer for assistance.
• Use only high purity water such as distilled or
deionized water when mixing the water/engine
coolant (antifreeze) solution. The use of lower quality
water will reduce the amount of corrosion protection
in the engine cooling system.
NOTE:
• It is the owner’s responsibility to maintain the proper
level of protection against freezing according to the
temperatures occurring in the area where the vehicle
is operated.
• Some vehicles require special tools to add coolant
properly. Failure to fill these systems properly could
lead to severe internal engine damage. If any coolant
is needed to be added to the system, please contact
your local authorized dealer.
• Mixing engine coolant (antifreeze) types is not rec-
ommended and can result in cooling system damage.
366 MAINTAINING AND CARING FOR YOUR VEHICLE

If HOAT and OAT coolant are mixed in an emer-
gency, have a authorized dealer drain, flush, and
refill with OAT coolant (conforming to MS.90032) as
soon as possible.
Cooling System Pressure Cap
The cap must be fully tightened to prevent loss of
engine coolant (antifreeze) and to ensure that engine
coolant (antifreeze) will return to the radiator from the
coolant recovery tank.
The cap should be inspected and cleaned if there is any
accumulation of foreign material on the sealing sur-
faces.
WARNING!
•Do not open hot engine cooling system. Never
add engine coolant (antifreeze) when the engine
is overheated. Do not loosen or remove the cap to
cool an overheated engine. Heat causes pressure
to build up in the cooling system. To prevent
scalding or injury, do not remove the pressure cap
while the system is hot or under pressure.
(Continued)
WARNING! (Continued)
•Do not use a pressure cap other than the one
specified for your vehicle. Personal injury or
engine damage may result.
Disposal Of Used Engine Coolant
Used ethylene glycol-based engine coolant (antifreeze)
is a regulated substance requiring proper disposal.
Check with your local authorities to determine the
disposal rules for your community. To prevent ingestion
by animals or children, do not store ethylene glycol-
based engine coolant in open containers or allow it to
remain in puddles on the ground. If ingested by a child
or pet, seek emergency assistance immediately. Clean
up any ground spills immediately.
Coolant Level
The coolant expansion bottle provides a quick visual
method for determining that the coolant level is ad-
equate. With the engine off and cold, the level of the
engine coolant (antifreeze) in the bottle should be
between the “MIN” and “MAX” marks.
9
MAINTAINING AND CARING FOR YOUR VEHICLE 367