engine FIAT BRAVO 2015 2.G Repair Manual

WARNING
Before towing, turn the ignition key to
MAR-ON and then to STOP without
removing it .The steering column will
automatically lock when the key is removed and
the wheels cannot be steered.
WARNING
Whilst towing, remember that as the
assistance of the brake servo and the
electric power steering is not available, greater
force needs to be exerted on the brake pedal
and more effort is required on the steering
wheel. Do not use flexible cables when towing
and avoid jerky movements. During towing,
make sure that the trailer hitch does not
damage any components it is touching.When
towing the car, it is compulsor y to respect
specific highway code regulations relating to
the tow hook and procedures for towing on the
road.WARNING
Do not start the engine while towing the
car.
fig. 175
F0Q0731
200GETTING TO KNOW YOUR CAR
SAFETY
STARTING AND DRIVING
WARNING LIGHTS AND MESSAGES
IN AN
EMERGENCY
SERVICING AND MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX

SCHEDULED SERVICING PLAN
203GETTING TO KNOW YOUR CAR SAFETYSTARTING AND DRIVING WARNING LIGHTS AND MESSAGES IN AN EMERGENCYSERVICING AND MAINTENANCE TECHNICAL SPECIFICATIONS INDEX
Thousandsofmiles
12
2
3
60
72
84
96
108
120
Thousands of km 20 40 60 80 100 120 140 160 180 200Years
12345678910
Check tyre condition/wear and adjust pressure, if necessary; check “Fix&Go Automatic” kit rechargeexpiry date (for versions/markets, where provided)
●●●●●●●●●●
Check operation of lighting system (headlights, direction indicators, hazard warning lights, luggagecompartment, passenger compartment, glovecompartment, instrument panel warning lights, etc.)
●●●●●●●●●●
Check and, if necessary, top up fluid levels (engine coolant, hydraulic clutch/brakes, windscreen washer,battery, etc.)
●●●●●●●●●●
Check exhaust emissions/smokiness
●●●●●●●●●●
Use the diagnosis socket to check supply/engine management system operation, emissions and, forversions/markets, where provided, engine oildegradation
●●●●●●●●●●
Visually inspect condition of: exterior bodywork, underbody protection, pipes and hoses (exhaust,fuel system, brakes), rubber elements (boots,sleeves, bushes, etc.)
●●●●●
Check windscreen/rear window wiper blade position/wear
●●●●●
Check operation of windscreen wiper/washer system and adjust jets, if necessary
●●●●●
4
648
The checks listed in the Scheduled Servicing Plan, after reaching 120,000 km/6 years, must be cyclically repeated starting from the first interval, thus following the same intervals as before.

204GETTING TO KNOW
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STARTING AND
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WARNING LIGHTSAND MESSAGESIN AN EMERGENCYSERVICING ANDMAINTENANCE
TECHNICAL
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INDEX
Thousandsofmiles
12
2
3
6
7
8
9
1
12
Thousands of km 20 40 60 80 100 120 140 160 180 200Years
12345678910
Check cleanliness of bonnet and luggage compartment locks, as well as cleanliness andlubrication of linkages
●●●●●
Check handbrake lever travel and adjust, if required
●●●●●
Visually inspect conditions and wear of front disc brake pads and operation of pad wear indicator
●●●●●●●●●●
Visual inspection of condition and wear of rear disc brake pads
●●●●●●●●●●
Visual inspection of condition and tensioning of accessory drive belt(s) (for versions withoutautomatic tensioner only)
●●
Change engine oil and replace the oil filter (versions without DPF)
●●●●●
Change engine oil and replace oil filter (versions with DPF)
(1) (2)
(2) If the car is mainly used in towns and cities, change the engine oil and filter every year.
4
6
48
0
2
4
6
08
0
(1) The actual interval for changing engine oil and replacing the engine oil filter depends on the vehicle usage conditions and is signalled
by the warning light or message in the instrument panel. Anyway, it must never exceed 2 years.

205GETTING TO KNOWYOUR CAR SAFETYSTARTING AND DRIVING WARNING LIGHTS AND MESSAGES IN AN EMERGENCYSERVICING AND MAINTENANCE TECHNICAL SPECIFICATIONS INDEX
PERIODIC CHECKSEvery 1,000 km or before long journeys, check and, if necessary, restore: ❒
engine coolant, brake fluid and windscreen washer fluid level;
❒
tyre inflation pressure and condition;
❒
operation of lighting system (headlamps, directionindicators, hazard warning lights, etc.);
❒
operation of screen washer/wiper system andpositioning/wear of windscreen/rear window wiperblades.
Every 3,000 km, check and top up, if required, theengine oil level.
Thousands of miles 12 25 37 50 62 75 87 99 112 124 Thousands of km 20 40 60 80 100 120 140 160 180 200Years
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Replace accessory drive belt(s)
(3)
●
Replace toothed timing drive belt
(3)
●
Replace fuel filter
(4)
●●●
Replace air cleaner cartridge
(5)
●●●●●
Replace brake fluid
●●●●●
Passenger compartment filter replacement
(5)
O
●
O
●
O
●
O
●
O
●
(3) Areas that are not dusty: advised maximum mileage 120,000 km. Regardless of the mileage, the belt must be replaced every 6
years. Dusty areas and/or demanding use of the car (cold climates, town use, long periods of idling): advised maximum mileage 60,000 km. Regardless of the mileage, the belt must be replaced every 4 years.
(4) If the car runs on fuel with quality below the relevant European specification, this filter must be replaced every 20,000 km(5) If the car is used in dusty areas, this cleaner must be replaced every 20,000 km.(O) Recommended operations( ●) Mandatory operations

CHECKING FLUID LEVELS
WARNING
Never smoke while working in the engine compartment : inflammable gases
and vapours may be present , constituting a firerisk.
WARNING
Be very careful when working in theengine compartment when the engine is
hot : you may get burned. Remember that thefan may start up if the engine is hot : this couldinjure you. Make sure that scarves, ties andother loose fitting garments do not get caughtup in moving parts.
When topping up, take care not to mix upthe various types of fluids: they are notcompatible with each other and could
seriously damage the car.
206GETTING TO KNOW
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WARNING LIGHTSAND MESSAGESIN AN EMERGENCYSERVICING ANDMAINTENANCE
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HEAVY-DUTY USE OF THE CARIf the car is used mainly under one of the followingconditions: ❒
towing a trailer or caravan;
❒
dusty roads;
❒
short, repeated journeys (less than 7-8 km) at sub-zero outside temperatures;
❒
engine often idling or driving long distances at lowspeeds or long periods of idleness;
you need to perform the following inspections morefrequently than shown in the Scheduled ServicingPlan: ❒
check front disc brake pad conditions and wear;
❒
check cleanliness of bonnet and boot locks, cleanliness and lubrication of linkage;
❒
visually inspect conditions of: engine, gearbox,transmission, pipes and hoses (exhaust - fuelsystem - brakes) and rubber elements (boots -sleeves - bushes - etc.);
❒
check battery charge and battery fluid level(electrolyte);
❒
visually inspect condition of the accessory drivebelts;
❒
check and, if necessary, change engine oil andreplace oil filter;
❒
check and, if necessary, replace pollen filter.

1.6 MultiJet versionA. Engine oil dipstick B. Engine oil cap/filler C. Battery D. Brake fluid E. washer fluid for windscreen/rear window/
headlights F. Engine coolant
fig. 176
F0Q0767
207GETTING TO KNOW
YOUR CAR
SAFETY
STARTING AND
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WARNING LIGHTS
AND MESSAGES
IN AN EMERGENCY
SERVICING AND
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX

2.0 MultiJet version (for versions/markets, where provided)A. Engine oil dipstick B. Engine oil cap/filler C. Battery D. Brake fluid E. washer fluid for windscreen/rear window/
headlights F. Engine coolant
fig. 177
F0Q0768
208GETTING TO KNOWYOUR CAR
SAFETY
STARTING AND DRIVING
WARNING LIGHTS AND MESSAGES
IN AN EMERGENCY SERVICING AND MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX

ENGINE OIL
Engine oil level check
Check the oil level a few minutes (about five) after
the engine has stopped, with the vehicle parked
on level ground.
Take out engine oil dipstick A, clean it and then fully
reinsert it, take it out and check that the level is
between the MIN and MAX marks on the dipstick.
The range between the MIN and MAX marks
corresponds to approximately 1 litre of oil.
Topping up the engine oil
If the level of the oil is close to or below the MIN
mark, add oil via filler B until the MAX mark is
reached.
IMPORTANT If the engine oil level after the check is
over the MAX level, go to a Fiat Dealership to
have the correct level restored.
IMPORTANT After adding or changing the oil, let the
engine run for a few seconds and wait a few minutes
after switching it off before checking the level.
Engine oil consumption
The maximum engine oil consumption is
approximately 400 grams every 1,000 km.During the initial period of usage for the vehicle, the
engine is bedding in, therefore the engine oil
consumption may settle down only after the first
5,000 - 6,000 km.
IMPORTANT The oil consumption depends on
driving style and the conditions under which the car
is used.
IMPORTANT Do not add oil with specifications
other than those of the oil already in the engine.
WARNING
When the engine is hot , take care when
working inside the engine compartment
to avoid burns. Remember that the fan may
start up if the engine is hot : this could injure
you. Make sure that scarves, ties and other
loose fitting garments do not get caught up in
moving parts.
Used engine oil and oil filters contain
substances which are harmful to the
environment .To change the oil and filters,
we advise you to contact a Fiat Dealership.
209GETTING TO KNOW
YOUR CAR
SAFETY
STARTING AND
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WARNING LIGHTS
AND MESSAGES
IN AN EMERGENCY
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TECHNICAL
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WASHER FLUID FOR WINDSCREEN/
REAR WINDOW/HEADLIGHTS
If the level is too low, raise reservoir cap E (see
previous pages) and add the fluid described in the
chapter "Technical Specifications".
WARNING
Do not travel with the windscreen
washer reservoir empty: the windscreen
washer is essential for improving visibility. Some
commercial windscreen washer additives are
flammable.The engine compartment contains
hot components which may set it on fire. ENGINE COOLANT
The coolant level must be checked when the engine
is cold and must range between the MIN and MAX
marks on the reservoir.
If the level is too low, undo reservoir cap F (see
previous pages) and add the fluid described in the
chapter "Technical Specifications".
PARAFLU
UP
antifreeze is used in the
engine cooling system. Use the same fluid
as in the cooling system when topping
up. PARAFLU
UP
cannot be mixed with any other
type of fluid. If this happens, do not start the
engine; contact a Fiat Dealership.
WARNING
The cooling system is pressurised. If
necessary, replace the cap with another
of equivalent quality and the same
specifications as the original, otherwise the
efficiency of the system may be adversely
affected. Do not remove the reservoir cap when
the engine is hot : you risk scalding yourself.
211GETTING TO KNOW
YOUR CAR
SAFETY
STARTING AND
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WARNING LIGHTS
AND MESSAGES
IN AN EMERGENCY
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INDEX

AIR CLEANER/POLLEN
FILTER/DIESEL FILTERFor filter replacement, contact a Fiat Dealership.
BATTERYThe battery does not require the electrolyte to be
topped up with distilled water. A periodic check,
which can be carried out at a Fiat Dealership is,
however, necessary to check efficiency.
REPLACING THE BATTERY
If necessary, replace the battery with another of
equivalent quality and the same specifications as the
original. Follow the battery manufacturer’s
instructions for maintenance.
USEFUL ADVICE FOR EXTENDING THE
LIFE OF YOUR BATTERY
To avoid draining your battery and make it last
longer, observe the following instructions:
❒when you park the car, ensure that the doors,
tailgate and bonnet are closed properly, to prevent
any roof lights from remaining on inside the
passenger's compartment;
❒ switch off the internal roof lights. The car is,
however, equipped with a system which switches
the interior lights off automatically;
❒ do not keep accessories (e.g. sound system, hazard
lights, etc.) switched on for a long time when the
engine is not running;
❒ before performing any operation on the electrical
system, disconnect the negative battery cable;
❒ completely tighten the battery terminals.
212GETTING TO KNOW
YOUR CAR
SAFETY
STARTING AND DRIVING
WARNING LIGHTS AND MESSAGES
IN AN EMERGENCY SERVICING AND MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX