Lock on dashboard FIAT DUCATO 2007 3.G Workshop Manual

173
WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
REAR LIGHT UNITS
fig. 28-29-30
The bulbs are arranged inside the light unit
as follows:
Abrake lights/taillights
Bdirection indicators
Creversing lights
Drear fog lights (on Heavy-Duty Van
versions, the reversing lights are built
into the bumpers, see “Heavy-Duty
Van rear fog lights).
fig. 28F0N0086m
To replace a bulb proceed as follows:
❒open the rear swing door and loosen
the two fastening screws A;
❒disconnect the central electric con-
nector B and pull the lens unit out-
wards;
❒loosen the screws using the screw-
driver provided Cand remove the
bulb holder;
❒remove the bulb to replace D, E, For
Gpushing it slightly and turning it
counterclockwise (“bayonet” clamp-
ing) and replace it;
❒refit the bulb holder and tighten the
screws C;
❒reconnect the electric connector B,
suitably refit the unit to the vehicle
body and then tighten the fastening
screws A.
fig. 30F0N0088mfig. 29F0N0087m
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WARNING
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VEHICLE
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TECHNICAL
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IINDEX
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CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
fig. 30aF0N0239mfig. 30bF0N0241mfig. 30cF0N0242m
fig. 30dF0N0243m
On truck and chassis-cab versions:
❒unscrew the four bolts H-fig. 30a and
replace the bulbs:
I: reversing light bulb (left side); revers-
ing light bulb (right side);
L: bulb for side light;
M: bulb for brake light;
N: bulb for turn signal.REAR FOG LIGHTS
(Heavy-Duty Van)
To replace a bulb, proceed as follows:
❒take up position to the rear of the side
bumper;
❒unscrew lower fastening Abetween
the central and side bumper fig. 30b;
❒after removing the tail-light, unscrew
upper fastening B-fig. 30b;
❒unscrew both fastenings Con the rear
side-hinged door side and open the
door slightly fig. 30c;
❒unscrew the three side fastenings D
on the side panel side, which are ac-
cessible after removing the side
moulding fig. 30c. To remove the
moulding, unscrew the three lower
self-tapping bolts and carefully remove
the spring clips to avoid breaking
them. If one or more spring clips
break, they must be replaced;
❒remove the bulb holder unit;
❒turn bulb holder Eanticlockwise (1/8
turn), remove the bayonet bulb by
pressing in slightly and turning anti-
clockwise, then replace fig. 30d.
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WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IINDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
REAR CEILING LIGHT
To replace the bulbs proceed as follows:
❒work in the points shown by the ar-
rows and remove light D-fig. 36;
❒open the protection lid E-fig. 37;
❒replace bulb F-fig. 37releasing it from
the side contacts making sure that the
new bulb is correctly clamped between
the contacts;
❒re-close the protection lid E-fig. 37
and secure light D-fig. 36into its
housing locking it properly.
fig. 34F0N0090m
fig. 35F0N0091m
fig. 36F0N0092m
fig. 37F0N0093m
IF AN INTERIOR LIGHT
BURNS OUT
For the type of bulb and power rating, see
“When needing to change a bulb”.
FRONT CEILING LIGHT
To replace the bulbs proceed as follows:
❒work in the points shown by the ar-
rows and remove light A-fig. 34;
❒open the protection lid B-fig. 35;
❒replace bulbs C-fig. 35releasing them
from the side contacts; make sure that
new bulbs are correctly clamped be-
tween contacts;
❒re-close the lid B-fig. 35and secure
light A-fig. 34into its housing lock-
ing it properly.
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WARNING
LIGHTS AND
MESSAGES
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
FUSE SUMMARY TABLE
Fuse box on dashboard
USERSFUSE AMPERE
Right dipped beam headlight F12 7.5
Left dipped beam headlight, Headlight aiming device F13 7.5
Engine compartment fuse box relay, dashboard fuse box relay (+key) F31 7.5
Minibus internal lights (emergency) F32 10
Rear current outlet F33 15
AbsentF34 –
Reversing lights, sevotronic control unit, Water in diesel fuel filter sensor, (+key) F35 7.5
Central door locking (+ battery) F36 20
Brake lights (main), Third brake light, Instrument panel (+key) F37 10
Dashboard control unit relay (+ battery) F38 10
EOBD socket, Sound System, A/C control, Alarm, Chronotachograph,
Webasto timer (+battery) F39 10
Left-hand heated window, Driver’s mirror defroster F40 15
Right-hand heated window, Passenger’s mirror defroster F41 15
ABS, ASR, ESP, Brake light control (secondary) (+key) F42 7.5
Windscreen wiper (+key) F43 30
Cigar lighter, Front current outlet F44 20
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WARNING
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VEHICLE
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AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
fig. 46F0N0134m
Do not start the engine
when towing the vehicle.
WARNING
Before starting to tow, disen-
gage the steering lock (see
paragraph “Ignition device” in section
“Dashboard and controls”). When
towing, remember that without the
help of the brake booster and power
steering, a greater effort is required on
the pedal and steering wheel. Do not
use flexible cables for towing and
avoid jerks. During towing operations
make sure that fastening the joint to
the vehicle does not damage the com-
ponents in contact with it. When tow-
ing the vehicle, you must comply with
the specific traffic regulations regard-
ing the tow ring and how to tow on the
road.
WARNING
fig. 47F0N0135m
fig. 48F0N0136m
Front ring is housed in the tool compart-
ment under the front passenger’s seat.
To use it proceed as follows:
❒Open lid Aand remove it as shown in
fig. 46;
❒turn the knob Bcounterclockwise and
remove it fig. 46 to extract the com-
partment fig. 47;
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191
WARNING
LIGHTS AND
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TECHNICAL
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INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
45 90 135 180 225
●●●●●
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●●●●●
●●
●●●●●
●●●●●
●●●●●
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SERVICE SCHEDULE (120 Multijet - 130 Multijet - 160 Multijet)
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check light system operation (headlights, direction
indicators, hazard lights, boot lights, instrument panel warning lights, etc.)
Check windscreen wiper/washer operation and adjust
nozzles, if required
Check windscreen blade position/wear
Check disk brake pad conditions and wear and front and rear disk brake
pad wear indicator operation
Sight inspect conditions and soundness:
Sight inspect the conditions of: bodywork, underbody protection, pipes
and hoses (exhaust - fuel - brakes) - Rubber parts (boots - sleeves -
bushes, etc.) - Brake and fuel system hoses
Sight inspect accessory drive belt conditions/tension
(excluding engines provided with automatic tighteners)
Check and adjust handbrake lever stroke, if required
Check exhaust emissions/smoke
Check cleanness of locks and lever cleanness and lubrication
Change engine oil and oil filter
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WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
40 80 120 160 200
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●●●●●
●●
●●●●●
●●●●●
●●●●●
●●●●●
●●●●●
SERVICE SCHEDULE (100 Multijet)
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check electric system operation (headlights, direction indicators,
hazard lights, boot light, instrument panel warning lights, etc.)
Check windscreen washer/wiper operation, adjust nozzles
if required
Check windscreen blade position/wear
Check disk brake pad conditions and front and rear disk brake
pad wear indicator operation
Sight inspect conditions and soundness:
Sight inspect the conditions of: bodywork, underbody protection,
pipes and hoses (exhaust - fuel - brakes), Rubber parts (boots - sleeves -
bushes - etc.) - Brake and fuel system hoses
Sight inspect accessory drive belt conditions
Check and adjust handbrake lever stroke, if required
Check exhaust emissions/smoke
Check cleanness of locks and lever cleanness and lubrication
Change engine oil and oil filter
Change fuel filter
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195
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
HEAVY-DUTY
Should prevailing use of the vehicle be un-
der one of the following specially heavy
conditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) re-
peated and with external tempera-
tures below zero;
❒frequently idling engines or long dis-
tance low speed driving (e.g. door-to-
door deliveries) or in case of a long
term inactivity;
❒driving in the city;
carry out the following checks more fre-
quently than required in the Service
Schedule:
❒check front disk brake pad conditions
and wear;
❒check cleanness of locks, bonnet and
boot and lever cleanness and lubri-
cation;
❒sight inspect the conditions of: engine,
gearbox, transmission, pipes and
hoses (exhaust - fuel - brakes), rub-
ber parts (boots, sleeves, bushes,
etc.);
❒check battery charge and fluid level
(electrolyte);
❒visual check on various drive belt con-
ditions;
❒check and replace pollen filter, if re-
quired;
❒check and replace air cleaner, if re-
quired.
ROUTINE
MAINTENANCE
Every 1,000 km or before long journeys,
check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions;
❒light system operation (headlights, di-
rection indicators, hazard lights, etc.);
❒windscreen wiper/washer operation
and windscreen/rear window blade
position/wear;
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use FL
Selenia, products, designed and pro-
duced specifically for Fiat vehicles (see
table “Capacities” in section “Technical
specifications”).
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201
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
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INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
Brake fluid is poisonous and
highly corrosive. In the event
of accidental contact, wash the parts
involved immediately with neutral
soap and water, then rinse thor-
oughly. Call the doctor immediately
if the fluid is swallowed.
WARNING
The symbol πon the con-
tainer indicates synthetic
brake fluid, distinguishing it from the
mineral kind. Using mineral fluids ir-
reversibly damages the special brak-
ing system rubber seals.
WARNING
POWER STEERING
FLUID fig. 10
Check whether the fluid level in the tank
is at max. level. This operation should be
carried out with the vehicle on level
ground, engine not running and cold.
Check whether the fluid level is at MAX
mark on the dipstick integral with the tank
cap (for cold check use the level shown
on the 20 °C side on the dipstick).If the fluid level in the reservoir is below
the specified level, top up with one of the
products specified in table “Fluids and lu-
bricants” in section “Technical Specifica-
tions”, proceed as follows:
❒Start the engine and wait until the flu-
id level in the reservoir has stabilized.
❒With the engine started, turn repeat-
edly the steering wheel fully right-
wards and leftwards.
❒Top up until reaching the MAXmark
then refit the cap.
fig. 10F0N0109m
Do not allow the power
steering fluid to touch the
hot parts of the engine: it is inflam-
mable.
WARNING
Do not press down the pow-
er steering with the engine
running for over 8 seconds,
noise and risk of damages will
result.
Power steering fluid con-
sumption is extremely low. If
the fluid level needs topping
up again after a short period
of time, have the system checked for
leakage at a Fiat Dealership.
AIR CLEANER
Air cleaner replacement shall be carried
out at Fiat Dealership.
AIR FILTER – DUSTY ROADS
(where necessary)
The air filter specific for dusty areas is
equipped with a visual blockage signalling
device A-fig. 11. It is therefore necessary
to periodically check the blockage sensor
indicator (Please refer to the “Pro-
grammed Maintenance Plan” shown in the
Chapter “Maintenance and care”)
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207
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
Changing the windscreen wiper
blades fig. 14
Proceed as follows:
❒raise the windscreen wiper arm Aand
set the blade at 90° with the arm;
❒remove the snap-fitted blade Bfrom
the arm A;
❒refit the new blade and lock it.
fig. 14F0N0137m
SPRAY NOZZLES
Windscreen wiper fig. 15
If the jet of fluid is inadequate, firstly check
that there is fluid in the reservoir: see
“Checking fluid levels” in this section.
Then check that the nozzle holes are not
clogged, if necessary use a needle.
The windscreen jets are directed by ad-
justing the angle of the nozzles using the
special screwdriver.
Fluid jets shall be directed at about
1/3height from the window upper edge.
fig. 15F0N0112m
HEADLIGHT WASHERS
Regularly check that the spray jets are in-
tact and clean.
The headlight washers are automatically
switched on when the windscreen wash-
er is operated and the headlights are on.
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