brakes FIAT DUCATO 2008 3.G Owners Manual

102
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
ABS SYSTEM INTERVENTION
The driver can tell the ABS system has
come into action because the brake pedal
pulsates slightly and the system gets noisi-
er: it means that the vehicle speed should
be altered to fit the type of road surface.
If the ABS system cuts in, it
is a sign that the grip be-
tween tyre and the road surface has
reached the limit: you must slow
down to match the speed to the road
grip available.
WARNING
ABS SYSTEM
If you have never driven a vehicle with ABS
before, you should practice using the sys-
tem on slippery terrain, obviously with the
necessary safety precautions and keeping
to the Highway Code of the country you
are in. It is also a good idea to read the fol-
lowing information carefully.
The ABS system, integral with the braking
system, prevents the wheels from locking
when braking, makes the most of road grip
and gives the best control when emergency
braking under difficult road conditions.
System is completed by EBD (Electronic
Braking force Distribution), which dis-
tributes the braking action between front
and rear wheels.
IMPORTANT To have the maximum ef-
ficiency of the braking system, it is neces-
sary a setting period of about 500 km
(with new vehicle after replacing brake
pads/discs): during this period it is better
to avoid sharp, repeated and prolonged
brakes.The ABS exploits the tyre-
road grip at the best, but it
cannot improve it; you should there-
fore take every care when driving on
slippery surfaces without taking un-
necessary risks.
WARNINGFAILURE INDICATIONS
ABS failure
ABS failure is indicated by the turning on
of warning light
>on the instrument pan-
el together with the dedicated message on
the multifunction display (where provid-
ed), (see section “Warning lights and mes-
sages”).
In this case the braking system is still effi-
cient, though without the aid of the ABS
system. Drive carefully to the closest Fiat
Dealership to have the system checked.

SOUND SYSTEM
(where provided)
For sound system operation refer to the
Supplement attached to the Owner Hand-
book.
SOUND SYSTEM PRESETTING
(where provided)
The system consists of:
❒sound system power wires
❒front speaker connecting wires
❒aerial power wire
❒2 tweeters Aon front posts (30W
max power each);
❒2 mid-woofers Bon front doors
(165 mm diameter, 40W max
power each);
❒radio aerial wire.
108
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
Parking manoeuvres howev-
er are always under the dri-
ver’s responsibility that shall always
check the absence of people (spe-
cially children) or animals in the ma-
noeuvre space. This system is just a
help for the driver but she/he shall
never reduce attention during dan-
gerous manoeuvres even if performed
at low speed.
WARNING
GENERAL WARNINGS
❒When parking, take the utmost care
to obstacles that may be set above or
under the sensors.
❒Objects set close to the vehicle, un-
der certain circumstances are not de-
tected and could therefore cause
damages to the vehicle or be dam-
aged.
Below are listed some conditions that
could affect the parking system perfor-
mance:
❒Reduced sensor sensitivity or re-
duced parking system performance
could be due to the presence on the
sensor surface of: ice, snow, mud,
multiple painting.
❒The sensor detects a non-existent ob-
ject (“echo disturbances”) caused by
disturbances of mechanical nature,
e.g.: vehicle washing, rain (extreme
wind conditions), hail.
❒Indications sent by the sensors can al-
so be altered by ultrasound systems
(e.g.: truck pneumatic brakes or pneu-
matic hammers) set nearby the vehi-
cle.
❒Parking system performance could al-
so be affected by sensor position. For
instance, when trimming is changed
(due to wear of shock absorbers, sus-
pensions) or when changing tyres,
loading excessively the vehicle, car-
rying out specific tuning for lowering
the vehicle.
❒Obstacle detection at the top of the
vehicle (specially for vans or chassis
cabs) could not be guaranteed since
the system detects obstacles that can
strike the bottom of the vehicle.

109
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
The sound system shall be installed in the
proper space occupied by the central
oddment compartment, here you will find
the preset cables.
fig. 128F0N0157m
ACCESSORIES
PURCHASED BY THE
OWNER
If after buying the vehicle, you decide to
install electrical accessories that require a
permanent electric supply (alarm, satellite
antitheft system, etc.) or accessories that
in any case burden the electric supply,
contact Fiat Dealership, whose qualified
personnel, besides suggesting the most
suitable devices belonging to Lineaccessori
Fiat, will also evaluate the overall electric
absorption, checking whether the vehicle
electric system is able to withstand the
load required, or whether it needs to be
integrated with a more powerful battery.
For connection to existing ve-
hicle presetting system, con-
tact Fiat Dealership to prevent any
trouble that could impair vehicle safe-
ty.
WARNING
fig. 129F0N0158mTake care when fitting addi-
tional spoilers, alloy rims and
non-standard wheel caps: they might
reduce ventilation of the brakes, thus
their efficiency, during abrupt and re-
peated braking, or long downhill
slopes. Make sure that nothing (mats,
etc.) gets in the way of the pedals
when they are pushed down.
WARNING
INSTALLATION OF ELECTRIC/
ELECTRONIC DEVICES
Electric/electronic devices installed after
buying the vehicle or in aftermarket shall
bear the and marking:
Fiat Auto S.p.A. authorizes the installation
of transceivers provided that installation
is carried out at a specialized shop, work-
manlike performed and in compliance with
manufacturer's specifications.
IMPORTANT Installation of devices re-
sulting in modifications of vehicle charac-
teristics may cause driving license seizing
by traffic agents and also the lapse of the
warranty as concerns defects due to the
abovementioned modification or traceable
back to it directly or indirectly.
Fiat Auto S.p.A. declines all responsibility
for damages caused by the installation of
non-genuine accessories or not recom-
mended by Fiat Auto S.p.A. and installed
not in compliance with the specified re-
quirements.

114
CORRECT USE
OF THE
VEHICLE
WARNING
LIGHTS AND
MESSAGES
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IINDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
When the vehicle is parked on a steep
slope the reel mechanism may block; this
is normal. The reel mechanism also pre-
vents the webbing coming out when it is
jerked or if the vehicle brakes sharply, is
in a collision or when cornering at high
speed.ADJUSTING THE SEAT BELT
HEIGHT fig. 2
SEAT BELTS
USING THE SEAT BELTS fig. 1
The belt should be worn keeping the chest
straight and rested against the seat back.
To fasten the seat belts, take hold the
tongue Aand insert it into the buckle B,
until hearing the locking click.
At removal, if it jams, let it rewind for a
short stretch, then pull it out again with-
out jerking.
To unfasten the seat belts, press button
C. Guide the seat belt with your hand
while it is rewinding, to prevent it from
twisting.
Through the reel, the belt automatically
adapts to the body of the passenger wear-
ing it, allowing freedom of movement.
fig. 1F0N0069mfig. 2F0N0070m
Never press button C-fig. 1
when travelling.
WARNING
Only adjust seat belt height
when the vehicle is station-
ary.
WARNING
To adjust, press button A-fig. 2and raise
or lower the grip B-fig. 2.
Always adjust the height of the seat belt
to fit the person wearing it. This could
greatly reduce the risk of injury in the case
of collision.
The belt is adjusted properly when the
webbing passes approximately halfway be-
tween the edge of the shoulder and the
neck.

191
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
45 90 135 180 225
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SERVICE SCHEDULE (120 Multijet - 130 Multijet - 160 Multijet)
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check light system operation (headlights, direction
indicators, hazard lights, boot lights, instrument panel warning lights, etc.)
Check windscreen wiper/washer operation and adjust
nozzles, if required
Check windscreen blade position/wear
Check disk brake pad conditions and wear and front and rear disk brake
pad wear indicator operation
Sight inspect conditions and soundness:
Sight inspect the conditions of: bodywork, underbody protection, pipes
and hoses (exhaust - fuel - brakes) - Rubber parts (boots - sleeves -
bushes, etc.) - Brake and fuel system hoses
Sight inspect accessory drive belt conditions/tension
(excluding engines provided with automatic tighteners)
Check and adjust handbrake lever stroke, if required
Check exhaust emissions/smoke
Check cleanness of locks and lever cleanness and lubrication
Change engine oil and oil filter

192
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEICHLE
MAINTENANCE
45 90 135 180 225
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●
●
●
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●●
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Thousands of km
Replace fuel filter
Replace air cleaner cartridge (▼)
Top up fluids
(engine coolant - brakes - power steering - windscreen washer - etc.)
Check timing belt (120 - 130 Multijet versions)
Replace accessory drive belt
Replace timing belt (120 - 130 Multijet versions) (*)
Check engine control system operation (through diagnosis socket)
Change brake fluid (or every 2 years)
Change pollen filter (or every 2 years)
(*) Or every 4 years for particularly demanding use (cold climates, driving in the city, idling for a long time, driving on dusty
roads or covered with sand and/or salt), or in any case every 5 years regardless of the km covered
(▼) If the vehicle is equipped with a specific air filter for dusty areas:
- Every 20,000 Km check-up and filter cleaning;
- Every 40,000 Km substitution of filter.

193
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
40 80 120 160 200
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●●
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SERVICE SCHEDULE (100 Multijet)
Thousands of km
Check tyre conditions/wear and adjust pressure if required
Check electric system operation (headlights, direction indicators,
hazard lights, boot light, instrument panel warning lights, etc.)
Check windscreen washer/wiper operation, adjust nozzles
if required
Check windscreen blade position/wear
Check disk brake pad conditions and front and rear disk brake
pad wear indicator operation
Sight inspect conditions and soundness:
Sight inspect the conditions of: bodywork, underbody protection,
pipes and hoses (exhaust - fuel - brakes), Rubber parts (boots - sleeves -
bushes - etc.) - Brake and fuel system hoses
Sight inspect accessory drive belt conditions
Check and adjust handbrake lever stroke, if required
Check exhaust emissions/smoke
Check cleanness of locks and lever cleanness and lubrication
Change engine oil and oil filter
Change fuel filter

194
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEICHLE
MAINTENANCE
40 80 120 160 200
●●●●●
●●●●●
●
●●●●●
●●
●●●●●
Thousands of km
Replace air cleaner cartridge (▼)
Check and top up fluids, if required
(engine coolant - brakes - power steering - windscreen washer - etc.)
Change accessory drive belt
Check engine control system operation (through diagnosis socket)
Change brake fluid (or every 2 years)
Change pollen filter (or every 2 years)
Should prevailing use of the vehicle be under one of the following specially heavy conditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) repeated and with external temperatures below zero;
❒frequently idling engines or long distance low speed driving (e.g. door-to-door deliveries) or in case of a long term inactivity;
❒driving in the city;
servicing operations shall be carried out every 30,000 km
(▼) If the vehicle is equipped with a specific air filter for dusty areas:
- Every 20,000 Km check-up and filter cleaning;
- Every 40,000 Km substitution of filter.

195
WARNING
LIGHTS AND
MESSAGES
TECHNICAL
SPECIFICATIONS
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
HEAVY-DUTY
Should prevailing use of the vehicle be un-
der one of the following specially heavy
conditions:
❒trailer or caravan towing;
❒dusty roads;
❒short distances (less than 7-8 km) re-
peated and with external tempera-
tures below zero;
❒frequently idling engines or long dis-
tance low speed driving (e.g. door-to-
door deliveries) or in case of a long
term inactivity;
❒driving in the city;
carry out the following checks more fre-
quently than required in the Service
Schedule:
❒check front disk brake pad conditions
and wear;
❒check cleanness of locks, bonnet and
boot and lever cleanness and lubri-
cation;
❒sight inspect the conditions of: engine,
gearbox, transmission, pipes and
hoses (exhaust - fuel - brakes), rub-
ber parts (boots, sleeves, bushes,
etc.);
❒check battery charge and fluid level
(electrolyte);
❒visual check on various drive belt con-
ditions;
❒check and replace pollen filter, if re-
quired;
❒check and replace air cleaner, if re-
quired.
ROUTINE
MAINTENANCE
Every 1,000 km or before long journeys,
check and top up if required:
❒engine coolant fluid level;
❒brake fluid level;
❒windscreen washer fluid level;
❒tyre pressure and conditions;
❒light system operation (headlights, di-
rection indicators, hazard lights, etc.);
❒windscreen wiper/washer operation
and windscreen/rear window blade
position/wear;
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use FL
Selenia, products, designed and pro-
duced specifically for Fiat vehicles (see
table “Capacities” in section “Technical
specifications”).

211
WARNING
LIGHTS AND
MESSAGES
INDEX
DASHBOARD
AND CONTROLS
SAFETY
DEVICES
CORRECT USE
OF THE
VEHICLE
IN AN
EMERGENCY
VEHICLE
MAINTENANCE
TECHNICAL
SPECIFICATIONS
IDENTIFICATION DATA ................................................. 212
ENGINE CODES - BODYWORK VERSIONS .............. 214
ENGINE .................................................................................. 216
FUEL FEED ............................................................................. 217
TRANSMISSION .................................................................. 217
BRAKES................................................................................... 218
SUSPENSIONS....................................................................... 218
STEERING............................................................................... 218
WHEELS.................................................................................. 219
DIMENSIONS......................................................................... 223
PERFORMANCE................................................................... 229
WEIGHTS............................................................................... 230
CAPACITIES .......................................................................... 261
FLUIDS AND LUBRICANTS.............................................. 262
FUEL CONSUMPTION....................................................... 264
CO
2EMISSIONS .................................................................. 265
RADIO FREQUENCY REMOTE CONTROL:
MINISTERIAL CERTIFICATIONS .................................... 266
TT T
E E
C C
H H
N N
I I
C C
A A
L L
S S
P P
E E
C C
I I
F F
I I
C C
A A
T T
I I
O O
N N
S S