Handbrake light FIAT DUCATO 244 2005 3.G Owners Manual

2
MUST BE READ!
REFUELLING
Petrol engines:only refuel with unleaded petrol with octane rating (RON) no less than 95.
Diesel engines:only refuel with diesel fuel conforming to the European specification EN590.
STARTING THE ENGINE
Make sure the handbrake is pulled up; put the gear lever to neutral; press the clutch pedal down to the floor
without touching the accelerator; then:
automatic gearbox:for operation and use, strictly follow instructions and warnings contained at paragraph
“Automatic gearbox” in section “Getting the best out of your vehicle”.
petrol engines:turn the ignition key to AVV and release it as soon as the engine starts.
diesel engines:turn the ignition key to MARand wait for the instrument panel warning light mand Y
to go out; then turn the ignition key to AVV and release it as soon as the engine starts.
PARKING OVER INFLAMMABLE MATERIAL
When functioning normally, the catalytic converter reaches high temperatures. For this reason do not park
the vehicle over inflammable material, grass, dry leaves, pine needles, etc.: fire hazard.
K


28GETTING TO KNOW YOUR VEHICLE
IGNITION SWITCH
The key can be turned to four dif-
ferent positions fig. 26.
STOP:engine off, key can be re-
moved, steering column locked.
MAR:drive position. All electrical
devices can be used.
AVV:to start the engine.
PARK:engine off, parking lights on,
key can be removed, steering column
locked. To turn the key to PARK,
press button A.STEERING COLUMN LOCK
To engage the lock: remove the ig-
nition key at STOPor PARK, and
turn the steering wheel until it locks.
To release the lock: rock the steer-
ing wheel slightly as you turn the igni-
tion key to MAR.
fig. 26
F0D0052m
If the ignition switch has
been tampered with (e.g.
someone has tried to steal your ve-
hicle), get a Fiat Dealership to make
sure it is still functioning properly
before you start driving again.
WARNING
When you get out of the
vehicle, always remove the
ignition key. This will prevent any-
one from accidentally working the
controls. Remember to apply the
handbrake and, if the vehicle is
faced up on a steep slope engage
the first gear. If it is facing down,
engage the reverse gear. Never
leave children in the vehicle by
themselves.
WARNING
Never remove the ignition
key while the vehicle is
moving. The steering wheel will au-
tomatically lock as soon as you try
to turn it. This also applies when
the vehicle is being towed.
WARNING
It is absolutely forbidden to
carry out whatever after-
market operation involving steering
system or steering column modifi-
cations (e.g.: installation of anti-
theft Device) that could badly af-
fect performance and safety, cause
the lapse of warranty and also re-
sult in non-compliance of the car
with homologation requirements.
WARNING

39GETTING TO KNOW YOUR VEHICLE
AIRBAG FAILURE
(red) (where provided)
The warning light comes on when
there is a failure in the system.
¬
HANDBRAKE
ENGAGED/LOW
BRAKE FLUID LEVEL
(red)
In three cases:
1- when engaging the handbrake
2- when the brake fluid level drops
under the minimum level
3- with the
>warning light to in-
dicate an EBD(electronic brakeforce
distributor) failure.SEAT BELTS (red)
(for countries/markets
where applicable)
When the driver’s seat belt is not fas-
tened properly.
DOORS OPEN (red)
When cab door/doors
is/are not perfectly closed.
The warning light is provided only on
certain versions.
FRONT BRAKES
WORN (red)
When the front brake pads
are worn. Have them replaced and
check the rear brake pads too.
x<
´
d
If the ¬warning light does
not turn on when turning
the ignition key to MAR or if it stays
on when travelling, this could indi-
cate a failure in safety retaining sys-
tems; under this condition air bags
or pretensioners could not trigger
in the event of collision or, in a re-
stricted number of cases, they could
trigger accidentally. Stop the car
and contact Fiat Dealership to have
the system checked immediately.
WARNING
If xwarning light comes
on when travelling, check
whether the handbrake is on. If the
warning light stays on and the
handbrake is off, stop immediate-
ly and contact a Fiat Dealership.
WARNING

105GETTING THE BEST OUT OF YOUR VEHICLE
G G
E E
T T
T T
I I
N N
G G
T T
H H
E E
B B
E E
S S
T T
O O
U U
T T
O O
F F
Y Y
O O
U U
R R
V V
E E
H H
I I
C C
L L
E E
STARTING
THE ENGINE HOW TO START PETROL
VERSIONS
IMPORTANT Do not press the
accelerator until the engine has start-
ed.
1) Ensure that the handbrake is up.
2)Put the gear lever into neutral.
3)Press the clutch pedal down to
the floor without touching the accel-
erator.
4) Turn the ignition key to AVVand
release it as soon as the engine starts.
If the engine does not start at the
first attempt, return the ignition key
to STOP before trying to start the
engine again.
If the warning light Ystays on when
the ignition key is at MAR, turn the
key to STOPand then to MAR; if the
warning light stays on, try with the
other keys provided.
If you are still unable to start the en-
gine, go to a Fiat Dealership.IMPORTANTDo not leave the ig-
nition key at MAR when the engine is
off.
Minibus and School Bus versions:
press the ignition enable button lo-
cated to the left of the steering col-
umn as shown in the specific supple-
ment to this handbook.
Never touch the high volt-
age cables (spark plug ca-
bles) when the engine is running.
WARNING
It is dangerous to let the en-
gine run in a garage of oth-
er closed area. The engine con-
sumes oxygen and gives off carbon
dioxide, carbon monoxide and oth-
er poisonous fumes.
WARNING

106GETTING THE BEST OUT OF YOUR VEHICLE
HOW TO START DIESEL
VERSIONS
1) Ensure that the handbrake is up.
2)Put the gear lever into neutral.
3)Press the clutch pedal down to
the floor without touching the accel-
erator.
4) Turn the ignition key to MAR. In-
strument panel warning lights mand
Ywill come on.
5)Wait for the instrument panel
warning light Yto go out.
6) Wait for the instrument panel
warning light mto go out. The hot-
ter the engine is, the quicker this will
happen.
7) Turn the key to AVVimmediate-
ly after the mwarning light goes out.
If you wait too long, you will lose the
benefit of the work done by the glow
plugs.
Release the key as soon as the engine
starts.Intake air heater (Heat Flange)
An air heating device is fitted on the
intake manifold inlet in 2.8 JTD ver-
sions to facilitate starting the engine in
cold weather.
This device will be switched on au-
tomatically when the key is turned to
MAR.
The heater is fitted in all 2.8 JTD ver-
sions with EGR system. It is optional
for other JTD versions.
The engine start-up procedure is the
same with and without the heater.GENERAL NOTES
If the engine does not start first time,
return the key to STOPbefore try-
ing to start the engine again.
If warning light Yremains lit when
the ignition key is at MAR, turn the
key to STOPand then to MAR; if the
warning light stays on, try with the
other keys provided. The warning light m
will flash (for approxi-
mately 60 seconds) at
start-up or during prolonged
cranking to signal a fault in the
glow plug heating system. You
can use the vehicle as usual if the
engine starts but you should con-
tact a Fiat Dealership as soon as
possible to have problem seen to.
SELENIA 20K (petrol en-
gines) is recommended
when the vehicle is mainly
used in relatively mild climates. If
however, the vehicle is mainly
used where the climate is partic-
ularly severe, the use of SELENIA
PERFORMER MULTIPOWER
(petrol engines) or SELENIA WR
(diesel engines) is recommended.

108GETTING THE BEST OUT OF YOUR VEHICLE
SWITCHING OFF
THE ENGINE
Turn the ignition key to STOPwhile
the engine is idling.
IMPORTANTAfter a taxing drive
you should allow the engine to “catch
its breath” before turning it off by let-
ting it idle to allow temperature in the
engine compartment to fall.PARKING
Switch off the engine, pull up the
handbrake and engage a gear (1st gear
or reverse, according to whether the
vehicle is facing up or downhill) and
leave the wheels turned. If the vehi-
cle is left on a steep slope, wedges or
a rock should be used to lock the
wheels.
Do not leave the ignition key at
MAR to prevent running the battery
down. Always remove the key when
you leave the vehicle.HANDBRAKE
The handbrake lever is located on
the left-hand side of the driver’s seat.
Pull the lever upwards as far as it will
go to apply the handbrake. Instrument
panel warning light xwill come on
when the key is turned to MAR.
IMPORTANTThe vehicle must be
blocked after three or four lever re-
leases when the vehicle is empty; the
number of releases necessary to block
it depend on the load and on the road
slope.
In case of problems, contact a Fiat
Dealershipto have it adjusted. A quick burst on the ac-
celerator before turning
off the engine serves ab-
solutely no practical purpose and
wastes fuel. It can also damage
turbo-charged engines.
fig. 1
F0D0044m
Never leave children unsu-
pervised in the vehicle.
WARNING

109GETTING THE BEST OUT OF YOUR VEHICLE
To release the handbrake:
1)slightly lift the handbrake and press
release button A-fig. 1;
2)keep the button pressed and low-
er the lever. Warning light xwill go
out;
3)press the brake pedal when car-
rying out this operation to prevent the
vehicle moving accidentally.
IMPORTANTPull the handbrake
lever only when the vehicle is at a
standstill, or when the vehicle is run-
ning, but however only in case of a fail-
ure of the hydraulic system.
Should the handbrake be exception-
ally used when the vehicle is running, it
is suggested to keep a moderate trac-
tion to avoid causing the rear axle
block, entailing vehicle side skidding.USING THE
MANUAL GEARBOX
Press the clutch fully before shifting
the gear stick into one of the positions
shown in the diagram fig. 2(the dia-
gram is also on the gear lever knob).
To engage reverse, lift the sliding ring
Aunder the knob and shift the lever
to the left and forth.IMPORTANTOnly engage the re-
verse gear when the vehicle is com-
pletely stationary.
With the engine running, before en-
gaging reverse, wait for at least 2 sec-
onds with the clutch pedal pressed to
avoid damaging the gears and grating.
fig. 2
F0D0057m
You must press the clutch
fully down to change gear
properly. It is therefore essential
that there is nothing under the ped-
als. Make sure that mats are lying
flat and do not get in the way of
pedals.
WARNING

134GETTING THE BEST OUT OF YOUR VEHICLE
VEHICLE STORAGE
The following precautions should be
taken if the vehicle will not be used for
several months:
– park the vehicle in covered, dry and
if possible well-ventilated premises;
– engage a gear;
– remove the cables from the battery
(first remove the cable to the negative
terminal) and check the battery
charge. If the vehicle is to be stored
for long periods the charge of the bat-
tery should be checked every month
and recharged if it falls below 12.5 V;– make sure the handbrake is not en-
gaged;
– clean and protect the painted parts
using protective wax;
– clean and protect the shiny metal
parts using special compounds readi-
ly available;
– sprinkle talcum powder on the rub-
ber windscreen and rear window
wiper blades and lift them off the glass;
– slightly open the windows;
– cover the vehicle with a cloth or
perforated plastic sheet. Do not use
sheets of non-perforated plastic as
they do not allow moisture on the ve-
hicle body to evaporate;– inflate the tyres to 0.5 bar above
the normal specified pressure and
check it at intervals;
– do not drain the engine cooling sys-
tem.
IMPORTANTWhere relevant,
switch off the electronic vehicle alarm
with the remote control and deacti-
vate the system by turning the emer-
gency key to OFF (see “Electronic
alarm” in section “Getting to know
your vehicle”).

138IN AN EMERGENCY
1. STOP THE VEHICLE
– Stop the vehicle in a position that
is not dangerous for oncoming traffic
where you can change the wheel safe-
ly. The ground should be flat and ad-
equately firm. If you have to change
the wheel at night, choose a lit area if
possible.
– Turn the engine off and pull up the
handbrake.
– Engage first or reverse gear.
– Alert other drivers that the vehicle
is stationary in compliance with local
regulations: hazard warning lights,
warning triangle, etc.
Any passengers should get out and
wait as far away as possible from the
danger of traffic.
If the road is sloping or bumpy, place
wedges or other suitable material to
prevent the vehicle from moving, un-
der the wheels.2. TAKE OUT THE TOOLS,
JACK AND SPARE WHEEL
The tools are in the cab near the
seats.
Please note:
– the jack weights 4.2 kg;
– the jack requires no adjustments;
– the jack cannot be repaired. If it
breaks it must be replaced with a new
jack;
– no other tool, apart from the ex-
tension and the ratchet wrench shown
in this chapter can be fitted to the jack.
The spare wheel is located under the
rear part of the load bed.
Do not lubricate the bolt
threads before fitting
them back: they could come
loose.
WARNING
Check tyre pressure and
spare wheel pressure regu-
larly. Refer to section “Technical
Specifications”.
WARNING

163VEHICLE MAINTENANCE
SERVICE SCHEDULE
thousands of kilometres
Check tyre conditions and wear and adjust pressure, if required
Check lighting system operation (headlights, direction indicators, hazard lights,
load compartment light, ceiling lights, warning lights, etc.)
Check windscreen wiper/washer operation, adjust nozzles
Check windscreen/rear window wiper blade position/wear
Check front and rear (where fitted) disc brake pad conditions and wear
Check rear drum brake linings conditions and wear (where fitted)
Inspect conditions and soundness of:
– outer bodywork and underbody protection;
– piping (exhaust - fuel feed and brakes)
– rubber parts (boots, sleeves, bushings, etc.)
– fuel feed and braking system hosing
Check tension and conditions of various control belts and adjust, if required
(excluding engines with automatic belt tighteners)
Check accelerator pedal stroke and adjust, if required
Check handbrake lever stroke and adjust, if required
Check tappet clearance and adjust, if required (2.8 JTD version)
Check tappet clearance and adjust, if required (petrol versions)
Check exhaust emissions
30 60 90 120 150 180
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