engine FIAT DUCATO BASE CAMPER 2015 Owner handbook (in English)
Page 203 of 367
REPLACING A
WHEEL
GENERAL
INSTRUCTIONS
Wheel replacement and correct use
of the jack and spare wheel (for
versions/markets, where provided)
call for some precautions, which
are listed below.
141) 142) 143) 144) 145)
Please note that:
❒the jack weight is 4.5 kg;
❒the jack requires no adjustment;
❒the jack cannot be repaired: in the
event of a fault it must be replaced by
another original one;
❒no tool other than its cranking device
may be fitted on the jack.
146)
To change a wheel,
proceed as follows:
❒stop the vehicle in a position that is
not dangerous for oncoming traffic
where you can change the wheel
safely. The ground should be flat
if possible, and sufficiently firm;❒stop the engine and pull the
handbrake;
❒engage first gear or reverse;
❒put on the reflective safety jacket
(compulsory by law in certain
countries) before getting out of the
vehicle;
❒indicate that the vehicle has broken
down using the devices required by
the law in the current country (e.g.
warning triangle, hazard lights, etc.);
❒In the event of a wheel change on a
slope or on unsurfaced roads, put
any object as stop under the wheels;
❒take the tool bag under the
passenger seat (see “Compartment
under front passenger seat” in the
“Know your vehicle” section);
The container includes these tools:
A - tow hook
B - rod for spanner
C - bolt spanner
D - jack
E - extension for spanner
F - screwdriver grip
G - screwdriver bit
❒if the tool container is not provided,
for special trim versions, a bag
containing the above tools may be
provided;
❒for versions with alloy rims, remove
the press-fitted hub cap;
❒take the extension for spanner, the
bolt spanner and the rod for spanner
from the tool container;
❒with the tools assembled correctly,
loosen the fixing bolts for the wheel
to be changed by one turn;
180F1A0168
181F1A0420
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IMPORTANT
INFORMATION:
The sealing fluid of the quick tyre
repair kit is effective at external
temperatures of between -20 °C
and +50 °C.
The sealant has an expiry date.
156) 157)
2)
INFLATION
PROCEDURE
158) 159) 160) 161) 162)
❒Pull the handbrake. Unscrew the tyre
valve cap, take out the filler hose A
fig. 196 and tighten the ring nut B on
the tyre valve;
❒insert the plug E fig. 198 in the
nearest 12 V power socket and start
the engine. Turn the selector D fig.
197 anticlockwise to the repair
position. Activate the kit by pressing
the on/off switch. Inflate the tyre to
the pressure specified in the "Inflation
pressure" paragraph, in the
"Technical Data" chapter;
For a more accurate reading, it is
advisable to check the pressure
reading on the pressure gauge
F fig. 197 with the compressor off
and without moving the centre
selector from the repair position;
❒if after 10 minutes it is still impossible
to reach at least 3 bar, release the
transparent filler pipe from the valve
and take out the 12 V plug, then
move the vehicle forwards by about
10 metres in order to distribute
the sealing fluid inside the tyre evenly,
then repeat the inflation operation;
❒if after this operation you still cannot
reach at least 3 bar after 10 minutes,
do not resume driving because the
tyre is too damaged and the quick
tyre repair kit cannot guarantee
suitable sealing. Contact a Fiat
Dealership;
❒if the tyre reaches the pressure
specified in “Inflation pressure”
paragraph in the "Technical Data"
section, start driving immediately;
196F1A0182
197F1A0183
198F1A0335
205
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❒after having driven for about 10
minutes, stop and recheck the tyre
pressure; remember to apply the
handbrake;
❒if a pressure value of at least 3 bar is
detected, restore the correct
pressure prescribed in the paragraph
“Inflation pressure” in “Technical
specification” (with the engine
running and the handbrake
engaged), resume driving and drive
with care to nearest Fiat Dealership.
FOR CHECKING AND
RESTORING
PRESSURE ONLY
The compressor can also be used
solely for restoring pressure.
❒Pull the handbrake.
❒Undo the cap for the tyre valve,
extract the pipe C fig. 199 with the
quick coupling and connect it directly
to the valve of the tyre to be inflated.
❒Insert the plug in the nearest 12
V power socket and start the engine.
❒Rotate the selector clockwise to the
pressure renewal position.❒Activate the kit by pressing the on/off
switch. Inflate the tyre to the pressure
specified in the "Inflation pressure"
paragraph, in the "Technical Data"
chapter.
NOTE If the tyre has to be deflated,
press the dedicated button B
illustrated in fig. 200. For a more
accurate reading, it is advisable to
check the pressure reading on
the pressure gauge with the
compressor off and without moving
the centre selector from the
pressure renewal position.BOTTLE
REPLACEMENT
PROCEDURE
To replace the bottle, proceed as
follows:
❒press button A fig. 201 to release the
part;
❒fit the new bottle and press until it is
automatically engaged.
199F1A0185
200F1A0186
201F1A0187
206
IN AN EMERGENCY
Page 222 of 367
Fuse box on the
dashboard
To access the dashboard fuse box,
fig. 227 loosen the screws A fig.
226 and remove the cover.
226F1A0213
227F1A0214
218
IN AN EMERGENCY
FUSE LOCATION
The vehicle fuses are grouped in
three control units located on
the dashboard, passenger
compartment right pillar and engine
compartment.
Page 223 of 367
Engine compartment
fuse box
To gain access to the fuse box fig.
229, remove the protective cover
fig. 228.
Proceed as follows:
❒fully tighten the captive screw using
the dedicated Phillips screwdriver
provided;
❒slowly rotate the screw anticlockwise
until resistance is encountered (do
not overtighten);
❒slowly release the screw;
❒opening is indicated by the entire
screw head coming out of its
housing;
❒remove the cover.
To refit the cover proceed as
follows:
❒join the cover with the box correctly;
❒fully tighten the captive screw using
the dedicated Phillips screwdriver
provided;
❒slowly rotate the screw clockwise
until resistance is encountered (do
not overtighten);
❒slowly release the screw;
❒closure is indicated by the inset of
the entire screw head in its housing.
228F1A0334
229F1A0216
219
Page 224 of 367
Right central pillar optional fuse
box
(for versions/markets, where
provided)
To gain access to the fuse box fig.
231, remove the protective cover
fig. 230.
IMPORTANT
46) Never replace a blown fuse with
metal wires or other material.
WARNING
165) Never replace a fuse with
another with a higher amp rating;
DANGER OF FIRE. If a general
protection fuse (MEGA-FUSE,
MIDI-FUSE) is activated, contact a
Fiat Dealership.166) Before replacing a fuse, make
sure that the ignition key has
been removed and that all the
other services are switched off
and/or disengaged.
167) If the replaced fuse blows
again, contact a Fiat Dealership.
168) If a general protection fuse for
safety systems (airbag system,
braking system), power unit
systems (engine system,
transmission system) or steering
system blows, contact a Fiat
Dealership.
230F1A0217
231F1A0218
220
IN AN EMERGENCY
Page 225 of 367
Dashboard fuse box
fig. 226 - fig. 227
DEVICE PROTECTED FUSE AMPERE
Right dipped beam headlight F12 7,5
Left dipped headlight F13 7,5
Engine compartment control unit relay, dashboard control unit relay (+key) F31 5
Lighting of roof lights in the passenger compartment (+battery) F32 7,5
Battery monitoring sensor for Start&Stop versions (+battery) F33 7,5
Minibus interior lights (emergency) F34 7,5
Radio, climate control, alarm, tachograph, battery disconnecting control unit,
Webasto timer (+battery)F36 10
Brake light control (main), third brake light, instrument panel (+key) F37 7,5
Door lock (+battery) F38 20
Windscreen wiper (+key) F43 20
Driver's side electric window F47 20
Passenger side electric window F48 20
Parking sensor control unit, radio, steering wheel controls, central control panel,
left control panel, auxiliary panel, battery disconnecting control unit (+key)F49 5
Climate control, power steering control unit, reverse lights, diesel filter water
sensor, flow meter, tachograph (+key)F51 5
Instrument panel (+battery) F53 7,5
AbsentF89 -
221
Page 227 of 367
Engine compartment fuse box
fig. 228 - fig. 229
DEVICE PROTECTED FUSE AMPERE
Ignition switch (+battery) F03 30
Heated filterF04 40
Vaporiser for Puma engine/Passenger compartment ventilation with Webasto,
robotised gearbox pump (+battery)F05 20/50
Engine cooling high speed fan (+battery) F06 40/60
Engine cooling low speed fan (+battery) F07 40/50/60
Passenger compartment fan (+key) F08 40
Rear power socket (+battery) F09 15
HornF10 15
Power socket (+battery) F14 15
Cigar lighter (+battery) F15 15
Powertrain Control Module, robotised gearbox control unit (+battery) F18 7,5
Air conditioning compressor F19 7,5
Windscreen wiper F20 30
Auxiliary control panel for mirror movement and folding (+key) F24 7,5
Mirrors demisting F30 15
223
Page 231 of 367
The front ring is located in the tool
box beneath the passenger side
seat. On versions with Fix&Go
kit and without spare wheel, the
tool box is available only on request
for versions/markets where
provided.In the absence of the tool box the
vehicle front tow hook is housed
in the on-board documentation
container, together with the Owner
Handbook.
To use it, proceed as follows:
❒Open the flap A and remove it as
illustrated in fig. 234;
❒turn retaining knob B fig. 234
anticlockwise and remove it to allow
the box fig. 235 to come out;
❒take the screwdriver provided from
the box and prise up at the point
shown to raise the cap C fig. 237;
❒take the tow ring D from the box and
screw it onto the threaded pin fig.
237.
The rear ring B fig. 238 is located at
the point shown in the diagram.
WARNING
171) Screw on the tow hook and
check that it stops at the end
of travel position.
172) Before towing, switch off the
steering lock (see "Starting
device" paragraph under the
"Knowing your car" section).
173) Remember that the brake servo
and the electric power steering
are not available during towing
operations. Significantly greater
force must be exerted on the
brake pedal and on the steering
wheel to operate them.
174) Do not use flexible cables for
towing and avoid jerking. During
towing operations, make sure that
the fastened joint does not
damage adjoining components.
175) When towing the vehicle
comply with the specific rules of
the Highway Code regarding
the towing device and the
behaviour on the road.
176) Do not start the engine while
towing the vehicle.
236F1A0344
237F1A0223
238F1A0224
227
Page 234 of 367
SCHEDULED
SERVICING
Correct servicing is essential for
ensuring long vehicle life under the
best conditions.
This is why Fiat has planned a
series of checks and maintenance
operations every 48,000 km
depending on the engine version.
The scheduled maintenance does
not, however, cover all the needs of
the vehicle: also during the initial
period, before the 48,000 km
service and between one service
and the next, ordinary care such as
systematic fluid level checks with
top ups and tyre pressure checks,
etc. remain necessary.
IMPORTANT The Scheduled
Servicing services are set out by
the Manufacturer. Failure to have
them carried out may invalidate the
warranty.
Scheduled Servicing can be carried
out by any Fiat Dealership, at
pre-established times.If during each operation, in addition
to the ones scheduled, the need
arises for further replacements
or repairs, these may only be
carried out with the express
agreement of the Customer.
IMPORTANT It is advisable to
inform a Fiat Dealership of any
small operating irregularities without
waiting for the next service.
If your vehicle is used frequently for
towing, the interval between service
coupons must be reduced.
230
SERVICING AND MAINTENANCE