engine FIAT MAREA 2001 1.G Workshop Manual

marea-marea vvvttnviiu miruuuCuuu ciilu iwnniCai data
2000 range © Index
00.
page
INTRODUCTION
- Identification data 1
- Weights 3
- Performance - Fuel consumption 4
- Dimensions 5
- Capacities 7
- Product specifications
FL Group 9
TECHNICAL DATA
Engine l^^) lev |^^) 20v
- Specifications 10
- Typical curves 11
- Cylinder block/crankcase and associ­
ated components 12
- Auxiliary shaft 17
- Cylinder head and valve gear compo­
nents 18
- Timing diagrams 22
- Counter-balance shaft 23
- Lubrication 24
- Cooling system 26
- Fuel feed system 26
- Special tools 27
Engine I^^JJTD
- Specifications 29
- Timing diagrams 30
- Supercharging 31
CLUTCH 32
GEARBOX AND DIFFERENTIAL 33
AUTOMATIC TRANSMISSION DIF­
FERENTIAL 35
BRAKING SYSTEM 36
STEERING 39
WHEELS 40
FRONT SUSPENSION 42
REAR SUSPENSION 44
ELECTRICAL EQUIPMENT 46
- Ignition 47
1 - Recharging 48
- Electronic injection/ignition 50
Copyright by Fiat Auto

Marea-Marea Weekend Introduction
2000 range (§) Identification data
OO.o
CHASSIS ENGINE VERSION MAREA MAREA
WEEKEND
GEARBOX
CHASSIS ENGINE VERSION MAREA MAREA
WEEKEND 999
666
ZFA 185 000
182B6.000
185AXR1A 25 •
•
ZFA 185 000
182B6.000
185BXR1A 26 •
•
ZFA 185 000
182B6.000
185AXR11 27 •
•
ZFA 185 000
182B6.000
185BXR11 28 •
•
ZFA 185 000
185A8.000
185AXS1A29 •
•
ZFA 185 000
185A8.000
185BXS1A30 •
•
ZFA 185 000
186A6.000
185AXT1A 31 •
•
ZFA 185 000
186A6.000
185BXT1A 32 •
•
NOTE
This section deals with the EEC F3 2000 range engine types.
For the subjects not dealt with, refer to the Marea-Marea Weekend manual print n° 506.763 and subse­
quent updates.
Copyright by Fiat Auto 1

Introduction
Identification data
Matea- Marea Weekend
2000 range @)
I
o
N
kg
F ] kg
1-G ] kg
2- [ kg
o
M0TORE- ENGINE
VERSIONE-VERSION
N2 PER RICAMBI N8 FOR SPARES M
A. Vehicle type identification code and chassis
number
B. V.I.N. Plate (EEC regulations)
C. Engine type and number.
A. Manufacturer's name
B. Homologation number
C. Vehicle type identification code
D. Chassis manufacture number
E. Maximum authorised vehicle weight when
fully laden
F. Maximum authorised weight of fully laden
vehicle plus trailer
G. Maximum authorised weight on first axle
(front)
H. Maximum authorised weight on second axle
(rear)
I. Engine type
L. Body version code
M. Spares number
N. Correct value of smoke absorption coefficient
(for Diesel engines only)
2 Print n° 506.763/23

Marea- Marea Weekend
2000 range @
Introduction
Weights
ENGINE TYPE
16v 20v
OO.o
Marea
Marea Weekend
+590=
(575)' ¥¥¥¥¥
Marea
+595=
(580)*
Marea Weekend
mrirnT
1140
1165 (•)
1200
1225 (•)
1730
1755 (T)
1795
1820 (T)
1255
1315
1830
1895
1000 1000
Permissible loads on the axles
1000 1000
Maximum permitted load on roof 80 80
Load on tow hook ball
(trailer with braking system) 70 70
Without braking
system 400 400
With braking
system 1200 1300
(1400)«
I Loads that should never be exceeded
(*) Specific figures for 1998 20v version
(•) Specific figures for the Marea Weekend
(T) Specific figures for the 1596 16v automatic transmission version
NOTE FOR VERSIONS WITH ACCESSORIES: In the presence of special equipment (non standard air conditioning, sun
roof, trailer towing device, etc.), the empty weight increases and therefore the carrying capacity may decrease in relation to
the maximum permissible loads.
Copyright by Fiat Auto 3

Introduction
Performance - Fuel consumption
Marea-Marea Weekend
2000 range ©
OO.o
ENGINE TYPE
16v 16v C.A 20v JTD
Speed km/h (half laden)
(*) For Marea Weekend
46
80
124
173
187
(185)'
46
MAX
187
(185)*
59
94
139
182
208
(206)*
54
Max. clima-
ble gradient
fully laden
Marea 36 32 39
Marea Weekend 33 30 36
Urban
Out-of-town
Marea 11.2 12.2 13.7
Marea Weekend 11.3 12.4 13.8
Marea 6.3 6.7 7.6
Fuel consumption in accor­
dance with directive
1999/100/CE (litres/100 km) Combined
Marea Weekend 6.5 6.7 7.7
Marea 8.1 8.7 9.8
Marea Weekend 8.2 8.8 9.9
CO2 exhaust emissions (g/km)
Marea 192 207 234
Marea Weekend 195 210 237
The fuel consumption figures in accordance with directive 1999/100/CE have been defined during the course of homologation
tests which include:
- An urban cycle which includes a cold start followed by a simulated varied urban cycle.
- A non-urban cycle which includes frequent acceleration in all gears simulating normal out-of-town use of the vehicle.
The speed varies between 0 and 120 km/h.
- The average combined consumption includes 37% urban cycle and 63% non-urban cycle.
The type of route, traffic conditions, driving style, weather conditions, trim level/equipment/accessories, presence of special
equipment and the state of the vehicle in general can lead to different fuel consumption figures from those established
using the above mentioned procedures.
The CO2 exhaust emissions (in g/km) are measured during the average combined cycle.
4 Print n° 506.763/23

Marea Introduction
2000 range @ Dimensions
OO.o
F
Luggage compartment capacity (VDA regulations): 430 dm3 The height refers to an unladen vehicle
Engine types Wheel rim A B c D E F G H
51/2Jx14-43
6Jx15-43 884 2540 969 4393 1470
1470
1440
1440 1741 1425
5!4Jx14-43
6Jx15-43 884 2540 969 4393 1470
1470
1440 1440 1741 1425
6Jx15-49 884 2540 969 4393 1475 1430 1741 1428
51/2Jx14-43
6Jx15-43 884 2540 969 4393 1470 1470
1440
1440 1741 1425
Copyright by Fiat Auto 5

Introduction
Dimensions
Marea Weekend
2000 range @)
OO.o
Luggage compartment capacity with vehicle unladen (V.D.A. standards): 500 dm3 (1540 dm3 with seats folded)
Engine types Wheel rim A B C D E F G H
5Y2Jx14-43
6Jx15-43 884 2540 1066 4490 1470 1470 1440
1440 1741 1510
5%Jx14-43 6Jx15-43 884 2540 1066 4490 1470
1470 1440 1440 1741 1510
ifipl 20 v 6Jx15-49 884 2540 1066 4490 1475 1435 1741 1510
51/2Jx14-43
6Jx15-43 884 2540 1066 4490 1470
1470 1440 1440 1741 1510
6 Print rf 506.763/23

Marea- Marea Weekend Introduction
2000 range (§) Capacities
OO.o
Product Parts to be filled dm3
(I) Kg
16v 20v JTD
Petrol > O.R. 95
Unleaded •
63 63 -
^ft diesel i •' • • ir-FI-•
--63
50% p n
Total capacity of cooling
system
•
7
(6.7 •)
7.6
(7.4 •)
6
(5.6 •)
50% p
TP
n
Total capacity of cooling
system
•
7
(6.7 •)
7.6
(7.4 •)
6
(5.6 •)
Petrol engines
SELENIA 20K
(SAE 10W/40) (•)
g|l Diesel Engines:
SELENIA TURBO
DIESEL
(SAE 10W/40) (••)
Total capacity
• 4.5 5.5 4.8 Petrol engines
SELENIA 20K
(SAE 10W/40) (•)
g|l Diesel Engines:
SELENIA TURBO
DIESEL
(SAE 10W/40) (••)
Total capacity
• 4 4.7 4.25
Petrol engines
SELENIA 20K
(SAE 10W/40) (•)
g|l Diesel Engines:
SELENIA TURBO
DIESEL
(SAE 10W/40) (••)
m-m
Partial capacity
(scheduled changes)
• 3.8
(3.5*)
5
(4.5*)
4.3
(4*)
Petrol engines
SELENIA 20K
(SAE 10W/40) (•)
g|l Diesel Engines:
SELENIA TURBO
DIESEL
(SAE 10W/40) (••)
m-m
Partial capacity
(scheduled changes) • 3.4
(3.1*)
4.45
(4*)
3.75
(3.55*)
TUTELACAR frQQ
ZC 75 Synth
• 1.98 1.98 1.65 TUTELACAR frQQ
ZC 75 Synth • 1.8 1.8 1.5
TUTELA *
GI/2 -J»
• 4.3 --TUTELA *
GI/2 -J» • 3.9 --
(•) Distilled water
(•) For versions with air conditioning
(*) Engine sump only
(•) For temperatures below -20°C the use of SELENIA PERFORMER SAE 5W-30 is recommended
(••) For temperatures below -15°C the use of SELENIA WR DIESEL 5W-40 is recommended
Copyright by Fiat Auto 7

Marea-Marea Weekend
2000 range (§)
Introduction
Product characteristics FL Group
OO.o
Name of
product
Description
International designation Application
SELENIA 20K
Synthetic SAE 10W40 multigrade engine oil.
Exceeds specifications ACEA A3-96/CCMC G5 and API
SJ
SELENIA
PERFORMER
Synthetic SAE 5W-30 multigrade engine oil. Exceeds
specifications ACEA A1 and API SJ
Temperatures below
- 20°C
SELENIA
Turbo Diesel
Synthetic SAE 10W40 multigrade engine oil
Exceeds specifications ACEA B3 and API CD
SELENIA
WR DIESEL
Synthetic SAE 5W-40 multigrade engine oil. Exceeds
specifications ACEA B3 and API CF
Temperatures below
- 15°C
TUTELA CAR
ZC 75 SYNTH
SAE 75W-80 EP oil. Satisfies standards MIL-L-2105 D
LEV and API GL 5
Manual gearboxes and
differentials
TUTELA Gl/A «ATF DEXR0N II D LEV» SAE 10W type oil for hydraulic
power assisted steering
Hydraulic power as­
sisted steering
TUTELA GI/2 « ATF DEXRON II D LEV» SAE 10W type oil for auto­
matic transmissions
Automatic
gearboxes
TUTELA MRM2 Water repellant, lithium soap based grease containing
molybdenum disulphide, consistency NLGI = 2 Constant velocity joints
TUTELA TOP 4 Synthetic fluid NHTSA n° 116 D0T4, ISO 4925, SAE
J-1703 and CUNA NC 956-01
Hydraulic brakes and
hydraulically operated
clutches
DP1 Mixture of alcohol, water and surface active agents
CUNA NC 956-11
To be used undiluted
or diluted in windscreen
washer systems
Paraflu11
Anti-freeze for cooling systems with mono-ethylene gly­
col base
CUNA NC 956-16
Cooling circuits
Percentage to be used
50% up to -35°C
Diesel Mix Additive for diesel fuel with protective action for Die­
sel engines
To be mixed with die­
sel fuel (25 cc per 10
litres)
Copyright by Fiat Auto 9

Technical Data
Engine
Marea-Marea Weekend
2000 range @
OO.io
SPECIFICATIONS
Cycle OTTO 4 stroke
^Q\^ Timing gear TOHC
1 Fuel system type Integrated electronic injection - ignition
L—,1 Number of cylinders
Ml • • •
4 5
Vt—•F-jZf Cylinder liner
Is—A \ mm
W (bore)
80.5 82
j^J |q| Stroke mm 78.4 75.65
fifi-9 0> °-ace" cm3
1596 1998
^|*^^ Compression
= 9 ratio
ft
10.50 ±0.15 10.5 ±0.15
kW
r _ (bhp) X Maximum
76
(103)
110
(150)
/ power CEE
/ .. ... • rpm 5750 6500
daNm
(kgm)
Maximum
14.5
(14.8)
18.1
(18.5)
, torque CEE
... \ > rpm 4000 3750
10 Print n° 506.763/23