FIAT PALIO 2003 178 / 1.G India Version Owners Manual

100
WITH AN ARM-TYPE HOIST
Place the ends of the arms in the ares
shown in
fig. 39to raise the car.
Make sure that the arms
do not damage the body-
work of the car or the
side panels. Adjust the arms of
the hoist correctly and, if neces-
sary, insert a wooden or rubber
block in between.
fig. 39
P4E02195
fig. 38
P4E01731
Rib Aof the car side member must
fit into groove
B of the strip.
The car should not be
raised from the rear part
(chassis rear or suspen-
sion).
fig. 37
P4E01730
At the sides
The car may only be raised by plac-
ing the jack arm with the special brack-
et under the centre pillar
fig. 37. Al-
ternatively, insert a strip of wood (di-
mensions in mm)
fig. 38.
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101
Do not tow the car by
using flexible elements
(metallic cables, ropes or
strings); only the use of a rigid
bar, with the ends supplied with
adequate joints, is allowed. Make
sure to fix the joint to the car in
order not to damage the near el-
ements.
Before starting to tow, turn the
ignition key to MAR and then to
STOP. Do not remove the key. If
the key is removed, the steering
lock engages automatically which
prevents the wheels being turned.
While the car is being towed
with the engine off, remember
that the brake pedal and steering
will require more effort as you no
longer have the benefit of the
brake booster and the power
steering.
The towing vehicle must be dri-
ven as evenly and softly as possi-
ble to prevent counterblows.IF THE CAR
NEEDS TO BE
TOWED
The tow hitch is supplied as standard
with the car. It is in the tool kit at-
tached to the spare wheel.
To fasten the tow hitch:
1)Take the tow ring.
2) Remove the cover from the rear
bumper
fig. 40or from the front
bumper
fig. 41by lever with a screw-
driver in the point shown by the ar-
row.
fig. 40
P4E02196
fig. 41
P4E02197
When towing the car,
you must comply with the
specific traffic regulations
regarding the tow hitch and how
to tow on the road.
3)Fasten the ring on the threaded
pin, rear
fig. 40or front fig. 41.
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102
IF ANYONE IS INJURED
– Never leave the injured person
alone. The obligation to provide as-
sistance exists even for those not di-
rectly involved in the accident.
– Do not congregate around the in-
jured person.
– Reassure the injured person that
help is on its way and will arrive soon.
Stay close by to calm him/her down in
case of panic.
– Unfasten or cut seat belts holding
injured parties.
– Do not give an injured person any-
thing to drink.
– Do not move an injured person un-
less the following situation arise.
– Pull out the injured person from
the car only if there is a risk of it catch-
ing fire, sinking in water or is likely to
fall over a cliff or etc. Do not pull
his/her arms or legs, do not bend the
head and, as far as possible, keep the
body horizontal.
IF AN ACCIDENT
OCCURS
– It is important to keep calm.
– If you are not directly involved in
the accident, stop at least ten metres
away from the accident.
– If you are on a motorway, stop
without obstructing the emergency
lane with your car.
– Turn off the engine and turn on the
hazard lights.
– At night, illuminate the scene of the
accident with your headlights.
– Act carefully, you must not risk be-
ing run over.
– If the doors are blocked, do not at-
tempt to smash the windscreen to get
out of the car. It is made of layered
glass and is very hard. Side and rear
windows are much more easily bro-
ken.
– Mark the accident by putting the
red triangle at the regulatory distance
from the car where it can be clearly
seen. – Call for rescue making the infor-
mation you give as accurate as you
can. On the motorway use the special
column-mounted emergency phones.
– In pile-ups on the motorway, par-
ticularly when the visibility is bad,
there is a high risk of other vehicles
running into those already stopped.
Get out of the car immediately and
take refuge behind the guard-rail.
– Remove the ignition keys from the
vehicles involved.
– If you can smell petrol or other
chemicals, do not smoke and make
sure all cigarettes are extinguished.
– Use a fire extinguisher, blanket
sand or earth to put out fires, how-
ever small they may be. Never use wa-
ter
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103
fig. 42
P4E01906
FIRST-AID KIT
The first-aid kit must at least containfig. 42:
– sterile gauze for covering and
cleansing wounds;
– bandages of different widths; elas-
tic in nature
– antiseptic plasters of different sizes;
(water proof in nature)
– a reel of plaster; elastic in nature
– a packet of cotton wool;
– a bottle of disinfectant;
– a packet of paper handkerchiefs;
– a pair of scissor with rounded tips;
– a pair of tweezers;
– two haemostatic loops.
– a tube of antiseptic cream contain-
ing 0.5% centrimide B.P. in a non
greasy base.It is a good idea to keep a fire extin-
guisher and blanket in the car in addi-
tion to the first-aid kit.
The first-aid kits are also available in
the Lineaccessori Fiat.
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CAR MAINTENANCE
The Fiat Palio is new throughout, even in its ser-
vicing schedule.
For instance: the first scheduled servicing coupon
is prescribed at 1,000-1,500 kms or 3 months
whichever is earlier from the date of sale of vehicle.
However, it is useful to remember that the car
needs always ordinary attentions such as systematic
control with possible fluid level refuelling, tyre pres-
sure restoration, etc.
You should nonetheless bear in mind that the
proper maintenance of your car is certainly the best
way to keep it in tip-top conditions for years to
come and safeguard its performance and safety fea-
tures, while respecting the environment and keeping
running costs down.
Remember that the scrupulous compliance with
the servicing rules marked by the symbol ∑
can
constitute the condition necessary for the mainte-
nance of the warranty.
SCHEDULED SERVICING .................................... PAGE 105
SCHEDULED SERVICING
PLAN ............................................................................ PAGE 106
ADDITIONAL INTERVENTIONS ....................... PAGE 108
LEVEL CHECK ........................................................... PAGE 110
AIR CLEANER ............................................................ PAGE 116
BATTERY .................................................................... PAGE 117
ELECTRONIC CONTROL UNITS ..................... PAGE 120
SPARK PLUGS ........................................................... PAGE 121
WHEELS AND TYRES ............................................ PAGE 121
RUBBER PIPES ........................................................... PAGE 123
WINDSCREEN/REAR WINDOW WIPER......... PAGE 123
MANUAL CLIMATE SYSTEM ............................... PAGE 125
BODYWORK ............................................................ PAGE 125
INTERIORS ................................................................. PAGE 127
104
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105
SCHEDULED
SERVICING
Correct maintenance of the car is es-
sential for ensuring it stays in tip-top
condition for a long time to come.
For this reason, Fiat prepared a se-
ries of maintenance controls and in-
terventions, from 1000-1500, 7500 &
15000 km and so on.
However it is useful to remember
that the Scheduled Servicing does not
completely exhaust all the exigencies
of the car: also in the initial period of
time prior to the coupon of 1000-
1500 km and later on, between one
coupon and an other, the ordinary at-
tentions are always necessary such as
systematic control with possible fluid
level refuelling, tyre pressure restora-
tion etc…
IMPORTANTThe Scheduled Ser-
vicing Coupons are prescribed by the
Manufacturer. The failure in the exe-
cution of the coupons can cause the
cancellation of the warranty.
The service of Scheduled Servicing is
performed by all
Fiat Dealership,
with prefixed times.
If performing each intervention, in
addition to the prescribed operations,
the necessity of further replacements
or repairs occurs, these latter can be
performed only with the explicit
agreement of the Customer.
IMPORTANT We suggest you to
immediately signal to
Fiat Dealer-
ship
possible small operational non
conformities, without waiting for the
next coupon execution.
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106
Thousands of kilometers 15 3045 6075 90105 120135 150165 180
SERVICE SCHEDULE
Check of conditions and weariness of tyres
Check front disc brake pad
Check of conditions and weariness of rear drum brake gasket
Visually inspect: underbody protection, pipes
(exhaust - fuel supply - brakes), rubber elements
(guards - sleeves - bushes - etc.), supply and brake system tubing
Voltage check and possible adjustment of trapezoidal belts
and/or poly-V
Inspect conditions of V belts and/or ploy v-belts
Tappet clearance check/adjustment (petrol version)
(excluding the versions with hydraulic tappets)
Check and adjust tappet clearance (diesel version)
Check/adjustment of the stroke of the lever hand brake
Check evaporation system (diesel version)
Visually inspect fuel evaporation system (connections, lines,
containers, seals and filler cap)
Fuel filter replacement (see “important” in the “Additional
interventions” in this chapter) (for diesel version replace the filter
every 7,500 km)
Replace air cleaner cartridge (diesel version) (see “important” in the
“Additional interventions” in this chapter)
Replace air cleaner cartridge (see “Additional checks” in this chapter)
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107
Thousands of Kilometers 15 3045 6075 90105 120135 150165 180









(*) or every 3 years if the car is used in the following harsh conditions:
- Prolonged use in cold/hot climates, sity driving with prolonged lengths of time at idle speed, driving on dusty roads or roads covered with sand/salt.
- or every 5 years regardless of km covered and use conditions.
NOTE: For every 7,500 km service please refer Owner’s Warranty & Service Policy book.
For every 7,500 km or 6 months (whichever is erlier from previous service) replace engine oil and oil filter.
Top up fluids (engine coolant, brakes, power steering, windscreen washer etc.)
Timing command toothed belt check
Timing command toothed belt replacement
Spark plugs replacement, wire control (*)
Engine control system functionality check
(through autodiagnostic socket)
Change gear/differential gear oil level check
Changing engine oil (every 7,500 km or 6 months)
Replace engine oil filter (every 7,500 km or 6 months)
Brake fluid replacement (or every 24 months)
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108
ADDITIONAL
INTERVENTIONS
Every 1000 kmor prior to long
travels, check and possibly restore:
– engine coolant level
– brake - clutch fluid level
– Power steering fluid level
– battery fluid level
– windscreen washer fluid level
– pressure and condition of the tyres.
Every 3000 kmcheck and top up
as necessary: engine oil level.We suggest the use of
FL Group
product expressly recommended,
studied and realized for Fiat cars (see
the “Refuelling” table in the “Techni-
cal Specifications” chapter).
IMPORTANT - Engine oil
Replace the engine oil more fre-
quently than indicated in the Sched-
uled Servicing Plan, in the event that
the car is mainly used in one of the fol-
lowing particularly severe conditions:
– dusty, sandy or muddy roads;
– repeated and short distances (less
than 7-8 km) and with external tem-
perature less than zero;– with engine frequently idling or for
long distances at low speed (e.g. taxi,
door-to-door deliveries or for long
storage).
For any doubt on the engine oil re-
placement, in relation to how the car
is used, contact the
Fiat Dealership.
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109
IMPORTANT - Air cleaner
Using the car on dusty roads, replace
the air cleaner more frequently than
indicated in the Scheduled Servicing
Plan.
For any doubt on the air cleaner re-
placement, in relation to how the car
is used, contact the
Fiat Dealership.
The maintenance of the
car must be committed
to Fiat Dealership. For
those interventions of ordinary
and small maintenance, always
make sure to have the adequate
equipment, Fiat spare parts and
the consumption fluids; in any
event, do not perform such op-
erations, if you do not have any
experience. IMPORTANT - Fuel filter
Check the conditions of the fuel fil-
ter when changes (choking) are no-
ticed in the engine operation.
IMPORTANT - Battery
We suggest you to carry out the
check of the state of battery charge,
preferably at the beginning of the cold
season in order to avoid the possibil-
ity of freezing the electrolyte.
Such check must be carried out
more frequently if the car is mainly
used for short distances, or if it is
equipped with permanent absorption
users with disconnected key, above all
if applied in after market.
Please refer page no. 52 of 24
hours service assistance booklet
for BAT MOBILE service extend-
ed by M/s. Exide Batteries.You should check the battery fluid
(electrolyte) level more frequently
than shown in the service schedulein
this chapter if the car is used in hot cli-
mates or particularly demanding con-
ditions.
24 HOURS SERVICE
CALL - 9628 290 260
This single response num-
ber is available in 9 cities.*
AHMEDABAD - BANGALORE -
KOLKATA - CHENNAI - DELHI -
HYDERABAD - MUMBAI -
PUNE - LUCKNOW
* If you are not in, but near any of the above
cities; Dial city code followed by the single
response numberFor further information about Fiat Service Network please refer 24 Hours Service
AssistanceBooklet provided.
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