clutch FORD B MAX 2012 1.G User Guide

Downloaded from www.Manualslib.com manuals search engine RUNNING-IN
Tyres
WARNING
New tyres need to be run-in forapproximately 300 miles (500kilometres). During this time, youmay experience different drivingcharacteristics.
Brakes and Clutch
WARNING
Avoid heavy use of the brakes andclutch if possible for the first 100miles (150 kilometres) in town andfor the first 1000 miles (1500 kilometres)on motorways.
Engine
WARNING
Avoid driving too fast during the first1000 miles (1500 kilometres). Varyyour speed frequently and changeup through the gears early. Do not labourthe engine.
COLD WEATHER
PRECAUTIONS
The functional operation of somecomponents and systems can be affectedat temperatures below -13°F (-25°C).
DRIVING THROUGH WATER
WARNINGS
Drive through water in an emergencyonly and not as part of normaldriving.
WARNINGS
Engine damage can occur if waterenters the air filter.
In an emergency, you can drive your vehiclethrough water to a maximum depth of 8inches (200 millimetres) and at amaximum speed of 6 mph (10 km/h). Youmust take extra care when driving throughflowing water.
When driving in water, maintain a lowspeed and do not stop your vehicle. Afterdriving through water and as soon as it issafe to do so:
•Depress the brake pedal lightly tocheck that the brakes are functioningcorrectly.
•Check that the horn works.
•Check that your vehicle's lamps arefully operational.
•Check the power assistanceof the steering system.
FLOOR MATS
WARNING
Make sure that the floor mat issecured properly using theappropriate fixings, and do notposition the floor mat so that it interfereswith the operation of the pedals.
121Driving Hints

Downloaded from www.Manualslib.com manuals search engine Circuits protectedFuse ratingFuse
Body control module30 A6
Passenger's compartment fuse box supply (ignition)60 A7
Glow plugs60 A8
DPS6 module50 A8
Heated windscreen40 A9
Heated windscreen40 A10
Starter relay30 A11
Main beam left-hand relay10 A12
Main beam right-hand relay10 A13
Run on pump15 A14
Ignition coil20 A15
Powertrain control module, high and low cooling fan15 A16
Heated oxygen sensors (petrol engines)15 A17
Power supply module (diesel engines)20 A17
Not used-18
Air condition controller7.5A19
Not used-20
Not used-21
Lighting control battery supply15 A22
Front fog lamps15 A23
Direction indicators15 A24
Exterior lighting left-hand side15 A25
Exterior lighting right-hand side15 A26
Powertrain control module7.5 A27
Anti-lock braking system, electronic stability program20 A28
Air conditioning clutch10 A29
Not used-30
126Fuses

Downloaded from www.Manualslib.com manuals search engine Circuits protectedFuse ratingFuse
Not used-31
Horn, battery saver, keyless vehicle module20 A32
Heated rear window20 A33
Fuel pump relay, diesel fuel heater20 A34
Cat1 alarm system15 A35
Automatic transmission controller7.5A36
Front door module left-hand side25 A37
Front door module right-hand side25 A38
Rear door module left-hand side25 A39
Rear door module right-hand side25 A40
Circuits switchedRelay
Cooling system fanR1
Not usedR2
Powertrain control moduleR3
High beamR4
Not usedR5
Not usedR6
Engine cooling fanR7
StarterR8
Air conditioning clutchR9
Front fog lampsR10
Fuel pump, diesel fuel heaterR11
Reversing lampR12
Heater blowerR13
127Fuses

Downloaded from www.Manualslib.com manuals search engine GENERAL INFORMATION
Have your vehicle serviced regularly to helpmaintain its roadworthiness and resalevalue. There is a large network of Fordauthorised repairers that are there to helpyou with their professional servicingexpertise. Authorised repairers are bestqualified to service your vehicle properlyand expertly, with a wide range of highlyspecialised tools.
In addition to regular servicing, werecommend that you carry out thefollowing checks.
WARNINGS
Switch the ignition off beforetouching or attempting adjustmentof any kind.
Do not touch the electronic ignitionsystem parts after you have switchedthe ignition on or when the engine isrunning. The system operates at highvoltage.
Keep your hands and clothing clearof the engine cooling fan. Undercertain conditions, the fan maycontinue to run for several minutes afteryou have switched the engine off.
Make sure that you fit filler capssecurely after carrying outmaintenance checks.
Daily Checks
•Exterior lamps.
•Interior lamps.
•Warning lamps and indicators.
Check When Refuelling
•Engine oil level. See Engine Oil Check(page 139).
•Brake fluid level. See Brake andClutch Fluid Check (page 141).
•Washer fluid level. See Washer FluidCheck (page 141).
•Tyre pressures (when cold). SeeTechnical Specifications (page 164).
•Tyre condition. See Wheels and Tyres(page 155).
Monthly Checks
•Engine coolant level (engine cold). SeeEngine Coolant Check (page 140).
•Pipes, hoses and reservoirs for leaks.
•Air conditioning operation.
•Parking brake operation.
•Horn operation.
•Tightness of wheel nuts. SeeTechnical Specifications (page 164).
OPENING AND CLOSING THE
BONNET
Opening the Bonnet
1.Pull the bonnet release handle.
134Maintenance

Downloaded from www.Manualslib.com manuals search engine UNDER BONNET OVERVIEW - 1.0L ECOBOOST
(74KW/100PS)/1.0L ECOBOOST (90KW/120PS)
Engine coolant reservoir*: See Engine Coolant Check (page 140).A
Brake and clutch fluid reservoir (right-hand drive)*: See Brake and ClutchFluid Check (page 141).B
Engine oil filler cap*: See Engine Oil Check (page 139).C
Battery: See Changing the 12V Battery (page 141).D
Brake and clutch fluid reservoir (left-hand drive)*: See Brake and Clutch FluidCheck (page 141).E
Engine compartment fuse box. See Fuses (page 124).F
Windscreen and rear window washer fluid reservoir: See Washer Fluid Check(page 141).G
Air cleaner: No maintenance necessary.H
Engine oil dipstick*: See Engine Oil Check (page 139).I
* The filler caps and the engine oil dipstick are coloured for easy identification.
136Maintenance

Downloaded from www.Manualslib.com manuals search engine UNDER BONNET OVERVIEW - 1.4L DURATEC-16V
(66KW/90PS)/1.6L DURATEC-16V TI-VCT (77KW/105PS) -
SIGMA
Engine coolant reservoir*: See Engine Coolant Check (page 140).A
Brake and clutch fluid reservoir (right-hand drive)*: See Brake and ClutchFluid Check (page 141).B
Engine oil filler cap*: See Engine Oil Check (page 139).C
Battery: See Changing the 12V Battery (page 141).D
Brake and clutch fluid reservoir (left-hand drive)*: See Brake and Clutch FluidCheck (page 141).E
Engine compartment fuse box. See Fuses (page 124).F
Windscreen and rear window washer fluid reservoir: See Washer Fluid Check(page 141).G
Air cleaner: No maintenance necessary.H
Engine oil dipstick*: See Engine Oil Check (page 139).I
* The filler caps and the engine oil dipstick are coloured for easy identification.
137Maintenance

Downloaded from www.Manualslib.com manuals search engine UNDER BONNET OVERVIEW - 1.5L DURATORQ-TDCI
(55KW/75PS)/1.6L DURATORQ-TDCI (70KW/95PS) (T3)
Engine coolant reservoir*: See Engine Coolant Check (page 140).A
Brake and clutch fluid reservoir (right-hand drive)*: See Brake and ClutchFluid Check (page 141).B
Engine oil filler cap*: See Engine Oil Check (page 139).C
Battery: See Changing the 12V Battery (page 141).D
Brake and clutch fluid reservoir (left-hand drive)*: See Brake and Clutch FluidCheck (page 141).E
Engine compartment fuse box. See Fuses (page 124).F
Windscreen and rear window washer fluid reservoir: See Washer Fluid Check(page 141).G
Air cleaner: No maintenance necessary.H
Engine oil dipstick*: See Engine Oil Check (page 139).I
* The filler caps and the engine oil dipstick are coloured for easy identification.
138Maintenance

Downloaded from www.Manualslib.com manuals search engine BRAKE AND CLUTCH FLUID
CHECK
WARNINGS
Use of any fluid other than therecommended brake fluid mayreduce brake efficiency and not meetFord's performance standards.
Do not allow the fluid to touch yourskin or eyes. If this happens, rinse theaffected areas immediately withplenty of water and contact your doctor.
If the level is at the MIN mark, havethe system checked by an authoriseddealer as soon as possible.
Note:Keep brake fluid clean and dry.Contamination with dirt, water, petroleumproducts or other materials may result inbrake system damage and possible failure.
Note:The brake and the clutch systems aresupplied from the same reservoir.
Add fluid that meets the Ford specification.See Technical Specifications (page 150).
WASHER FLUID CHECK
Note:The reservoir supplies the front andrear washer systems.
When adding fluid, use a mixture of washerfluid and water to help prevent freezing incold weather and improve the cleaningcapability. We recommend that you useonly high quality washer fluid.
For information on fluid dilution, refer tothe product instructions.
CHANGING THE 12V BATTERY
WARNING
For vehicles with start-stop thebattery requirement is different. Youmust replace the battery with one ofexactly the same specification.
Note:Where applicable you mustreprogram the audio system using thekeycode.
The battery is located in the enginecompartment. See Maintenance (page134).
CHECKING THE WIPER
BLADES
Run the tip of your fingers over the edge ofthe blade to check for roughness.
Clean the wiper blades with washer fluidor water applied with a soft sponge orcloth.
CHANGING THE WIPER
BLADES
Windscreen Wiper Blades
Note:The windscreen wiper blades aredifferent in length. See TechnicalSpecifications (page 150). If you installwiper blades of the wrong length, the rainsensor may not work correctly.
141Maintenance

Downloaded from www.Manualslib.com manuals search engine Automatic Transmission.............................97Emergency Park Position ReleaseLever....................................................................99Hints on Driving With an AutomaticTransmission....................................................98Selector Lever Positions....................................97Sport Mode and Manual Shifting..................98Autowipers.......................................................40Auxiliary Input Socket.................................194Auxiliary Power Points..................................81Location....................................................................81
B
Bonnet LockSee: Opening and Closing the Bonnet.......134Brake and Clutch Fluid Check...................141Brakes................................................................101General Information...........................................101Bulb Specification Chart...........................149
C
Capacities and Specifications.................167Technical Specifications.................................168Cargo Nets........................................................114Installing and Removing the Net...................114Car WashSee: Cleaning the Exterior...............................153Catalytic Converter........................................93Driving with a Catalytic Converter.................93Changing a Bulb............................................143Approach Lamp..................................................145Central High Mounted Brake Lamp..............147Front Fog Lamps.................................................145Headlamp..............................................................143Interior Lamp........................................................148Licence Plate Lamp...........................................148Luggage Compartment Lamp, FootwellLamp and Liftgate Lamp............................149Reading Lamps...................................................148Rear Lamps..........................................................146Side Lamp.............................................................144Side Repeater......................................................144Changing a Fuse............................................133
Changing a Road Wheel............................160Assembling the Wheel Brace.........................162Installing a Road Wheel...................................163Jacking and Lifting Points.................................161Removing a Road Wheel.................................163Removing the Wheel Trim...............................162Vehicle Jack..........................................................160Vehicles With a Spare Wheel........................160Wheel Nuts...........................................................160Changing the 12V Battery...........................141Changing the Wiper Blades.......................141Rear Window Wiper Blade..............................142Windscreen Wiper Blades................................141Checking the Wiper Blades........................141Childminder Mirror.........................................50Child Safety.......................................................14Child Safety Locks..........................................19Left-Hand Side......................................................19Right-Hand Side....................................................19Child Seat Positioning...................................16Cigar Lighter......................................................81Cleaning the Alloy Wheels........................154Cleaning the Exterior...................................153Body Paintwork Preservation.........................153Cleaning the Chrome Trim..............................153Cleaning the Headlamps.................................153Cleaning the Rear Window.............................153Cleaning the Interior....................................153Instrument Cluster Screens, LCD Screensand Radio Screens........................................154Rear Windows......................................................154Seat Belts..............................................................153Climate Control..............................................68Principle of Operation........................................68Clock....................................................................61Type 1.........................................................................61Type 2........................................................................61Cold Weather Precautions.........................121
244Index

Downloaded from www.Manualslib.com manuals search engine Passenger Airbag............................................22.....................................................................................22Switching the Passenger's Airbag Off..........23Switching the Passenger's Airbag On..........23Passive Anti-Theft System.........................35Arming the Engine Immobiliser......................35Coded Keys.............................................................35Disarming the Engine Immobiliser.................35Principle of Operation.........................................35PATSSee: Passive Anti-Theft System.....................35Personalised Settings..................................62Measure Units........................................................62Switching Chimes Off.........................................62Power Door LocksSee: Locking and Unlocking.............................29Power Windows.............................................48Accessory Delay...................................................49Bounce-Back.........................................................48One-Touch Down................................................48One-Touch Up......................................................48Window Lock.........................................................48
R
Rear Fog Lamps..............................................45Rear Seats.........................................................79Folding the Seatback..........................................79Unfolding the Seatback....................................80Rear Under Floor Storage...........................113Adjustable Load Floor........................................113Rear View Camera.......................................106Switching the Rear View Camera Off........108Switching the Rear View Camera On..........107Using the Display................................................107Vehicles with Parking Aid................................108Rear View CameraSee: Rear View Camera...................................106Rear Window Wiper and Washers............41Intermittent Wipe..................................................41Rear Window Washer.........................................42Reverse Gear Wipe..............................................42Refuelling..........................................................93
Remote Control...............................................25Changing the Remote Control Battery........26Programming a New Remote Control..........25Remote Control With a Folding KeyBlade....................................................................26Remote Control Without a Folding KeyBlade.....................................................................27Reprogramming the UnlockingFunction..............................................................25Removing a Headlamp...............................142Repairing Minor Paint Damage...............154Replacement PartsRecommendation..........................................7Collision Repairs......................................................7Scheduled Maintenance and MechanicalRepairs....................................................................7Warranty on Replacement Parts.......................7Replacing a Lost Key or RemoteControl.............................................................28Roadside Emergencies...............................122Running-In........................................................121Brakes and Clutch................................................121Engine.......................................................................121Tyres..........................................................................121Running Out of Fuel......................................92Refilling With a Portable FuelContainer............................................................93
S
Safety Precautions.........................................91Seat Belt Minder..............................................21Turning the Seat Belt Minder Off.....................21Seat Belts..........................................................20Seats...................................................................76Security..............................................................35Side Airbags.....................................................23Side Curtain Airbags.....................................24.....................................................................................24Sitting in the Correct Position....................76Sliding Door......................................................30Snow ChainsSee: Using Snow Chains..................................159Speed ControlSee: Cruise Control............................................109Stability Control............................................103Principle of Operation.......................................103
248Index